motorline CHAINLIFT Automatic Chain Barrier User Manual

: June 4, 2024
: motorline

Table of Contents

motorline CHAINLIFT Automatic Chain Barrier
SAFETY INSTRUCTIONS
OPERATOR
INSTALLATION
COMPONENTS TEST
TROUBLESHOOTING
Read User Manual Online (PDF format)
Download This Manual (PDF format)

motorline CHAINLIFT Automatic Chain Barrier

SAFETY INSTRUCTIONS

STANDARDS TO FOLLOW

This product is certified in accordance with European
Community (EC) safety standards.
This product complies with Directive 2011/65/EU of the European Parliament and of the Council, of 8 June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.
(Applicable in countries with recycling systems).
This marking on the product or literature indicates that the product and electronic accessories (eg. Charger, USB cable, electronic material, controls, etc.) should not be disposed of as other household waste at the end of its useful life. To avoid possible harm to the environment or human health resulting from the uncontrolled disposal of waste, separate these items from other types of waste and recycle them responsibly to promote the sustainable reuse of material resources. Home users should contact the dealer where they purchased this product or the National Environment Agency for details on where and how they can take these items for environmentally safe recycling. Business users should contact their vendor and check the terms and conditions of the purchase agreement. This product and its electronic accessories should not be mixed with other commercial waste.
This marking indicates that the product and electronic accessories (eg. charger, USB cable, electronic material, controls, etc.) are susceptible to electric shock by direct or indirect contact with electricity. Be cautious when handling the product and observe all safety procedures in this manual.

GENERAL WARNINGS

This manual contains very important safety and usage information. very important. Read all instructions carefully before beginning the installation/usage procedures and keep this manual in a safe place that it can be consulted whenever necessary.
This product is intended for use only as described in this manual. Any other enforcement or operation that is not mentioned is expressly prohibited, as it may damage the product and put people at risk causing serious injuries.
This manual is intended firstly for specialized technicians, and does not invalidate the user’s responsibility to read the “User Norms” section in order to ensure the correct functioning of the product.
The installation and repair of this product may be done by qualified and specialized technicians, to assure every procedure are carried out in accordance with applicable rules and norms. Nonprofessional and inexperienced users are expressly prohibited of taking any action, unless explicitly requested by specialized technicians to do so.
Installations must be frequently inspected for unbalance and the wear signals of the cables, springs, hinges, wheels, supports and other mechanical assembly parts.
Do not use the product if it is necessary repair or adjustment is required.
When performing maintenance, cleaning and replacement of parts, the product must be disconnected from power supply. Also including any operation that requires opening the product cover.
The use, cleaning and maintenance of this product may be carried out by any persons aged eight years old and over and persons whose physical, sensorial or mental capacities are lower, or by persons without any knowledge of the product, provided that these are supervision and instructions given by persons with experienced in terms of usage of the product in a safe manner and who understands the risks and dangers involved.
Children shouldn’t play with the product or opening devices to avoid the motorized door or gate from being triggered involuntarily.

WARNINGS FOR TECHNICIANS

Before beginning the installation procedures, make sure that you have all the devices and materials necessary to complete the installation of the product.
You should note your Protection Index (IP) and operating temperature to ensure that is suitable for the installation site.
Provide the manual of the product to the user and let them know how to handle it in an emergency.
If the automatism is installed on a gate with a pedestrian door, a door locking mechanism must be installed while the gate is in motion.
Do not install the product “upside down” or supported by elements do not support its weight. If necessary, add brackets at strategic points to ensure the safety of the automatism.
Do not install the product in explosive site.
Safety devices must protect the possible crushing, cutting, transport and danger areas of the motorized door or gate.
Verify that the elements to be automated (gates, door, windows, blinds, etc.) are in perfect function, aligned and level. Also verify if the necessary mechanical stops are in the appropriate places.
The central must be installed on a safe place of any fluid (rain, moisture, etc.), dust and pests.
You must route the various electrical cables through protective tubes, to protect them against mechanical exertions, essentially on the power supply cable. Please note that all the cables must enter the central from the bottom.
If the automatism is to be installed at a height of more than 2,5m from the ground or other level of access, the minimum safety and • health requirements for the use of work equipment workers at the work of Directive 2009/104/CE of European Parliament and of the Council of 16 September 2009.
Attach the permanent label for the manual release as close as possible to the release mechanism.
Disconnect means, such as a switch or circuit breaker on the electrical panel, must be provided on the product’s fixed power supply leads in accordance with the installation rules.
If the product to be installed requires power supply of 230Vac or 110Vac, ensure that connection is to an electrical panel with ground connection.
The product is only powered by low voltage satefy with central (only at 24V motors)

WARNINGS FOR USERS

Keep this manual in a safe place to be consulted whenever necessary.
If the product has contact with fluids without being prepared, it must immediately disconnect from the power supply to avoid short circuits, and consult a specialized technician.
Ensure that technician has provided you the product manual and informed you how to handle the product in an emergency.
If the system requires any repair or modification, unlock the automatism, turn off the power and do not use it until all safety conditions have been met.
In the event of tripping of circuits breakers of fuse failure, locate the malfunction and solve it before resetting the circuit breaker or replacing the fuse. If the malfunction is not repairable by consult this manual, contact a technician.
Keep the operation area of the motorized gate free while the gate in in motion, and do not create strength to the gate movement.
Do not perform any operation on mechanical elements or hinges if the product is in motion.

RESPONSIBILITY

Supplier disclaims any liability if:
Product failure or deformation result from improper installation use or maintenance!
Safety norms are not followed in the installation, use and maintenance of the product.
Instructions in this manual are not followed.
Damaged is caused by unauthorized modifications
In these cases, the warranty is voided.

MOTORLINE ELECTROCELOS SA.

Travessa do Sobreiro, nº29 4755-474 Rio Côvo (Santa Eugénia) Barcelos, Portugal

SYMBOLS LEGEND:

Important safety notices
Useful information
Programming information
Potentiometer information
Connectors information
Buttons information

OPERATOR

TECHNICAL SPECIFICATIONS

| CHAINLIFT
---|---
Product power supply| 230V 50/60Hz
Motor voltage| 24Vdc
Power| 100W
Absorbed current| 4 A
RPM| 60 RPM
Noise| LpA <= 50dB (A)
Operating temperature| -25°C ~ 55°C
IP| IP65
Working Frequency| 80%
Maximum chain weight| 20kg (+/- 20 mt iron chain)

DIMENSIONS

INSIDE THE PACKAGE

On the package you will find the following kit components:

01 Chainlift
02 FALK remote control
01 flashing lamp
02 batteries and 01 transformer
01 user manual
01 Photocell MF30
02 key unlock
01 control board
01 8m plastic chain

INSTALLATION

OPERATOR INSTALLATION

For the correct functioning of the automatism, it is necessary to take into the dimensions mentioned in the image. Leave a 200mm free space on the door side of each automatism, so you can open the automatism door whenever necessary

Measure the desired distance from one column to another automatism column (chain length) before installation.
Drill a hole in the ground to create a concrete foundation. The dimensions presented are recommended in foundation creation. You should leave tubes in the middle for the passage cables for power and accessories.
Fill the hole with concrete and smooth the top where you will fix the column.
Apply the column with the screws to the concrete base. You must ensure that the column is level (use a level).
Proceed in the same way to install the second column of the automatism. INSTALLATION OF THE CHAIN
After installing the two columns, proceed as follows to install the chain:
Secure the chain in one of the columns with a padlock.
Stretch the chain to the second column, and if the chain is too long for the span, cut the overflow.
Attach the other end to the second column with padlock.
If you use an iron chain, you must place a plastic “fuse link” so that the chain can burst in the event that a vehicle crosses the span with the chain
raised. If you do not want to use a padlock on both columns, you can cut the chain link to mount it on one of the plates by closing it again with welding.
ADJUST STOPPERS
Adjust the stoppers according to the height you want the chain to go up and down.
Unscrew the stopper screw, remove it and place it in the desired hole.
Retighten the stopper screw at the chosen place.
Cut the floor gutter to the length of the span, and install it under the ground with cement.
Center it according to the column, so that the chain enter the gutter when making the descent movement.
Gutter B must be filled with cement inside, to give resistance.
If you choose another type of gutter (gutter A), you will need to make a foundation to fix it on the ground.

COMPONENTS TEST

CHAIN RESISTANCE AND WEIGHT

The chain must be installed with an interleaved plastic fuse link, with maximum tensile strength of 70 Kg

The maximum weight allowed for the chain is 20 Kg

To detect if the failure is in the control board or in the motor, it is necessary to perform tests with a direct connection to a 230V power supply. In the diagrams below, it is shown how this connection should be made and how to interleave the wires of the different components.

To perform the tests, you do not need to remove the automation from where it is installed. This way you can see if the automation directly connected to the current can work properly.

Make the connections as shown in the picture. If the motor runs, the problem is in the control board. Changing the wires in the battery, changes the direction of movement of the motor.

The test must be carried out by specialized technicians due to the serious danger related to the misuse of electrical systems !!