BORMANN PRO BDH5000 Hex Shank Hammer with 2200W power User Manual

: June 4, 2024
: BORMANN PRO

Table of Contents

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BORMANN PRO BDH5000 Hex Shank Hammer with 2200W power

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Safety instructions

WARNING! Read all instructions, failure to follow all instructions listed below may result in electric shock, fire and / or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
WARNING! PLEASE KEEP THE INSTRUCTION MANUAL IN A SAFE PLACE!

Work Area Safety

Please keep work area clean and well lit. Dark or cluttered areas could invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids or fumes, gases or dust. Power tools could create sparks which may ignite the gases or fumes.
Please keep children and bystanders in a safe distance while operating the power tool.

Electrical Safety

Please make sure that power tool plugs match the outlet. Do not ever modify the plug in any way. Do not use adapter plugs with earthed (grounded) power tools. Using unmodified plugs and matching outlets will reduce risk of electric shock and other injuries.
Avoid body contact with earthed or grounded materials or objects, such as radiators, pipes, ranges and refrigerators. There is an tremendous risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or any other wet conditions. Water entering a power tool could increase the risk of electric shock.
Do not abuse the power cord. Never use the cord for carrying, pulling or unplugging the electric tool. Keep cord in a safe distance from heat, oil, sharp edges and any moving parts. Damaged or entangled cords will increase the risk of electric shock.
When operating an electric power tool outdoors, use an extension cable which has the appropriate specifications for outdoor use. Use of a an extension cable suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location cannot be avoided, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal Safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are feeling tired or under the influence of alcohol, drugs, or medication. A moment of inattention while operating a power tool may result in serious personal injury.
Please use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, or hearing protection, non-skid safety shoes or protective helmets, used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the power switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the power tool. Carrying power tools with your finger on the power switch or energizing power tools that have the switch in the on position invites accidents.
Remove any adjusting keys or wrenches before turning the power tool on. A tool left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep balance and proper footing at all times. This helps to have a better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from any moving parts. Loose clothes, jewelry and/or long hair can be caught in moving parts.

Power Tool Use And Care

Please do not force the power tool. Use the correct power tool for the each application. The correct power tool will always do the job better and safer when used at the rate for which it was designed.
Do not use the power tool if the switch does not turn activate or deactivate it. Any power tool that cannot be controlled with the switch is extremely dangerous and must be repaired.
Disconnect the main plug from the power source and/or the battery pack from the power tool before changing accessories, making any adjustments, or storing power tools. Such preventive safety measures will reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to use and operate the power tool. Power tools are extremely dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, leakage and any other condition that may affect the power tool’s operation. If damaged, please have the power tool repaired before use. Many accidents and injuries are caused by poorly maintained power tools.
Keep all the cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are more precise and easier to control.
Always use the power tool, accessories and tool bits etc. in accordance with the instructions of this instruction manual, taking into account the working conditions and the work to be performed. Use of the power tool for applications different from those intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified repair technician using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Machine-Specific Safety Warnings

Wear ear protection. The impact of noise can cause damage to hearing.
Unplug your tool from the mains when you are not using it ,when changing tools or for maintenance.
Store the tool in a dry place, far from sources of heat and dangerous vapors. Do not operate your tool near explosive or inflammable materials.
The tool should always be used with its additional handle and must be firmly held with both hands.
For tools equipped with an lubrication system: Before each use, check the oil level, the tightening of screws, the correct mounting of the drive spindle.
Always check the surface for hidden cables or pipe lines. Use an appropriate detector in order to detect any live or metallic parts before using the tool (for example, locate a live wire in a wall by using a metal detector).
Do not try to disassemble or dismantle the tool by yourself.
Only a competent and specialized service technician is allowed to repair or disassemble the tool, by using the genuine spare parts and the manufacturer’s instructions.

Technical Data

Power: 2000W
Impact Rate: 62 Joule HEX
Size : 28mm
Weight: 29Kg
The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described / illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.
To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.

Description of main parts

Operating instructions

Prior to operation

Power source
Ensure that the power source to be utilized conforms to the power requirements which specified on the name plate of the hammer.
Power switch
that the power switch is in the OFF position. If the plug is connected to a power receptacle while the power switch is in ON position, the demolition hammer will start operation immediately, which could cause a serious accident!
Extension cord
When the work area is removed from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.

Switch operation
Observe correct mains voltage! The voltage of the power source must agree with the voltage specified on the type plate of the power tool.
Switch on: Press the switch towards direction
Switch off: Release the switch towards direction

For low temperatures, the machine reaches the full impact rate only after a certain time. This start-up time can be shortened by striking the chisel in the machine against the floor one time.

Mounting Tool Bits

Before any work on the machine itself, pull the mains plug.
Clean the shank of bit and put some grease

The assembly of bit without the shoulder (with groove) (see Fig 1 & Fig 2)
Operate the lock part 2 to Fig 1 position, insert the bit 1 into the holder 3. Operate the lock part 2 back, pull the bit 1 to check if it was locked. When disassembling, repeat operating lock part 2 to Fig 1, then pull out the bit from holder 3.

The assembly if bit with shoulder ( see Fig 3 & Fig 4)

The shank length can be 160mm(6 10/33 inch) (Length from shank end to the shoulder)
Operate the lock part 2 to Fig 3 position, insert the bit 1 into the holder 3.
Operate the lock part 2 to Fig 4 position, can lock the bit. Attention: The shoulder position should be between lock part 2 and holder 3.
Operate the lock part 2 back, pull the bit 1 to check if it was locked.
When disassembling, repeat operating lock part 2 to Fig 3, then pull out the bit from holder 3.

Maintenance and inspection

Before do any maintenance and inspection, ensure unplug the plug.

Inspecting the tool Since use of a dull tool will degrade efficiency and cause possible motor malfunction, sharpen or replace the tool as soon as abrasion is noted.
Inspecting the mounting screws Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. failure to do so could result in serious hazard.
Maintenance the motor The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.
Inspecting the carbon brush The motor employs carbon brushes which are consumable parts. When they become worn to or near the “wear limit”, it could result in motor trouble. When an auto-stop carbon brush is equipped, the motor will atop automatically. At that time, The machine must be sent to customer service for maintenance.
Cleaning Clean the machine regularly with a soft cloth, preferably after each use. Solvent such as gasoline, thinner, alcohol etc.. These kind of chemical materials are not allowed to use, water or soap are recommended!
Protecting the Environment Do not dispose of power tools together with household waste material! The machine, accessories and packaging should be sorted for environmental friendly recycling.

CAUTION: Repair, modification and inspection of Bormann Power tools must be must be carried out by a Bormann Authorized Service Center. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.