SW-MOTECH KFT.06.282.70100/S TRAX ADV Aluminum Case System Instruction Manual

June 4, 2024
SW-MOTECH

KFT.06.282.70100/S TRAX ADV Aluminum Case System
Instruction **
Manual
KFT.06.282.200/ KFT.00.152.200/ ALK.00.733.10000L/S
S ALK.00.733.10000R/S QLS.00.046.15100**

QUICK-LOCK EVO Side Carrier YAMAHA XT 66o
Mounting Instructions

This product is designed only for mounting on vehicles in their original condition. We do not guarantee compatibility with accessories from other manufacturers.
German safety regulations require that no metal edge with a radius of less than 2.5 mm be exposed while driving a motorcycle. The side carriers should not be used when luggage is not attached to them. SW-MOTECH products should be installed by a qualified, experienced motorcycle technician. If you are unsure of your ability to properly install a product, please have the product installed by your local motorcycle dealer. SW-MOTECH takes no responsibility for damages caused by improper installation.

All screws, bolts, and nuts, including all replacement hardware provided by SW-MOTECH, should be tightened to the torque specified in the OEM maintenance manual for your motorcycle. If no torque specifications are provided in the OEM maintenance manual, the following torques may be used:

M6 9,6 Nm
M8 23 Nm

All screws, bolts, and nuts should be checked regularly to ensure that all are tightened to the proper torque. Medium strength liquid thread-locker (i.e., “Locktite”) should be used to secure all screws, bolts, and nuts.
Maximum load : 12.5 kg (27.5 lbs) per side carrier (inclusive case and adapter kit). The manufacturer’s maximum load of the motorbike is still valid. Maximum speed with mounted cases: 13o km/h (8o mph).
Subject to change. Not responsible for typos.

QUICK-LOCK EVO Side Carrier Adapter Kit Trax® ALU.-BOX

Mounting Instructions
SW-MOTECH products should be installed by a qualified, experienced motorcycle technician. If you are unsure of your ability to properly install a product, please have the product installed by your local motorcycle dealer. SW Motech takes no responsibility for damages caused by improper installation.
All screws, bolts, and nuts, including all replacement hardware provided by SW-MOTECH, should be tightened to the torque specified in the OEM maintenance manual for your motorcycle. If no torque specifications are provided in the OEM maintenance manual, the following torques may be used:

M6 9,6 Nm

All screws, bolts, and nuts should be checked after driving the first 5o km to ensure that all are tightened to the proper torque.
Medium strength liquid thread-locker (i.e., “Locktitel should be used to secure all screws, bolts, and nuts.

MOUNTING INSTRUCTIONS

Revision: 03  Datum / Date: 02 – 2021
TRAX ADVENTURE ALU-BOX
Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications) are also available for download at our webshop. » www.sw-motech.com
Installation and/or maintenance of this product require a good technical understanding. For your own safety, SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop. SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work.
Carefully follow all the directions given in the mounting instructions. Also, pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver) Please keep the mounting instructions as a reference.
This product was developed for vehicles in their original condition. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Installed accessories can change the driving behavior and/or stability of your vehicle.

GENERAL INFORMATION

Observe any country-specific legal or TUV regulations. If required. enter the installed parts into the vehicle documents with the appropriate inspection authority.
SECURITY
Please pay attention to the following information concerning the TRAX ADVENTURE ALU-BOX:
THE TRAX ADVENTURE ALU-BOX IS DESIGNED EXCLUSIVELY FOR MOUNTING ON SW-MOTECH QUICK-LOCK SIDE CARRIERS, QUICK-LOCK ADAPTER PLATE AN  STEEL-RACK adapter kit.
Modifications made to the cases will void any warranty.
ATTENTION: Riding with TRAX ADVENTURE ALU-BOX may affect the motorcycle’s driving and braking performance.
ATTENTION: TRAX ADVENTURE ALU-BOXES M & L must be used in pairs. Make sure the weight is evenly distributed between the left and right side cases.
ATTENTION: Maximum load: Please refer to the mounting instructions of the SW- MOTECH QUICK-LOCK side carrier, ALU-RACK or STEEL-RACK. Maximum speed with mounted cases: 130 km/h (80 mph).
ATTENTION: Make sure that the TRAX ADVENTURE ALU-BOX is properly attached to the particular adapter and fully engaged to all four mounting points! ALL latches of the TRAX ADVENTURE ALU-BOX must be locked BEFORE riding with the TraX EVO / TRAX ADV lock cylinder set (sold separately) and remain closed while riding. Improperly mounted cases run the risk of detaching during transport.

CARE

To clean the TRAX ADVENTURE ALU-BOX, use warm, soapy water and a soft, clean cloth. Rinse with clean water. Do NOT use strong cleaning agents, rough cleaning tools, or a high-pressure washer!
PARTS LIST

page| No|  Item no/Description| Partfdgfgdfgdfgd| **Quantity*| N.m
---|---|---|---|---|---
6+7| 1-3| | TRAX ADV ALU-BOX| 1/2|
5**| 4| ALK.00.733.041| Snap-Fit| 2/2|
| 5| ALK.00.733.040 (L/R)| Lid Limiter| 2/2|
| 6| ALK.00.733.042| Swivel Part| 2/2|
| 7| 3 x 14; DIN 7500| Lionshead Screw, self-tapping| 4/4| 0,5

All measurements in millimeters /The second number indicates the total quantity of the listed part in the delivery.

www.sw-motech.com
Please visit our webshop for application charts and compatible accessories.

LID AND LOCK CYLINDER SET

Open the lid
ITRAX ADV M / L / top case

  1.  Pull the latch of the lid upwards
  2. . and remove it from the latch bar.
  3.  Open the lid.

*Insertion of the TraX ® EVO / TRAX ADV lock cylinder set (TRAX ADV M / L / Topcase)**

  1. Insert the lock cylinders into the latches.

  2. Secure the lock cylinders with the clamping plates.
    ATTENTION: Pay attention to the correct alignment of the clamping plates (as shown in the detailed drawings)

  3. Insert the keys into the lock cylinders; open or close the lock cylinder as shown in the schematic drawing.
    ATTENTION: Use for lubrication graphite powder ONLY!

  • Sold separately.

LID LIMITER

Mounting the lid limiters ITRAX ADV M / L / top case)

  1. Open the lid. Attach the snap-fit (4) with the shown parts at the lid frame. Tighten the screws as specified in the parts list.

  2. Attach the lid limiters (5) with the shown parts at the case frame.
    NOTE: Pay attention to left-right specifications for the limiter’s line driving direction). Tighten the screws as specified in the parts list. Press the lid limiters onto the snap-fits.

  3. Before closing the lid for the first time, the lid limiters must be compressed as shown in the drawing. While closing the lid, make sure that the lid limiters are not pinched between lid and case.

  4. To remove the lid from the case (as shown on page 51, remove the lid limiters from the snap-fits first.

QUIC REALESE FASTENER

Removing the Lid (TRAX ADVENTURE M / L)

  1. Press the quick release fastener down until it clicks into place and the button pops out.

  2. Then remove the lid from the case.
    NOTE: If you have installed the lid limiters (5), they must be detached before removing the lid (as shown on page 4).

  3. Press the button of the quick-release fastener to lock the replaced lid in place. Make sure that the quick release fastener snaps above.

Maintenance and cleaning of the quick release fastener ITRAX ADVENTURE M / L)

  1. Loosen the six screws on the inner side of the case and remove the quick-release fastener.
  2. Loosen the screw of the button (fix with thumb and index finger).
  3. Loosen the shown clip carefully and …
  4. remove the quick-release fastener and springs from the mounting plate.
  5. Clean the components with clean water and let them air dry. Reattach all parts in reversed order.

MOUNTING

Attachment of TRAX ADVENTURE ALU-BOX M & L

  1.  Lead the four openings of the mounting rails onto the locating bolts of the mounted QUICK-LOCK adapter kit. Then press the TRAX ADVENTURE ALU-BOX slightly downward, until it properly rests on the QUICK-LOCK side carrier.
    ATTENTION: Make sure that all four locating bolts rest on at the same time.

  2. Place the latch over the latch hook and …

  3.  close the latch; check the proper fit of the TRAX ADVENTURE ALU-BOX on the QUICK-LOCK side carrier.

ATTENTION: Make sure the closed latch is under sufficient tension! If not the latch hook must be readjusted!
ATTENTION: Secure the TRAX ADVENTURE ALU-BOX with the separately available TraX ® EVO / TRAX ADVENTURE lock cylinder set at the QUICK-LOCK side carrier before riding!
MOUNTING

Attachment of TRAX ADVENTURE ALU-BOX M & L

  1. Lead the four openings of the mounting rail onto the locating bolts of the mounted QUICK-LOCK adapter plate / STEEL-RACK adapter kit. Then press the TRAX ADVENTURE ALU-BOX slightly forward, until it properly rests on the QUICK-LOCK adapter plate / STEEL-RACK adapter kit.
    ATTENTION: Make sure that all four locating bolts rest on at the same time.

  2. Place the latch over the latch hook and …

  3. … close the latch; check the proper fit of the TRAX ADVENTURE ALU-BOX on the QUICK-LOCK Adapter Plate / STEEL-RACK Adapter Kit.

ATTENTION: Make sure the closed latch is under sufficient tension! If not the latch hook must be readjusted!
ATTENTION: Secure the TRAX ADVENTURE ALU-BOX with the separately available TraX ® EVO / TRAX ADVENTURE lock cylinder set at the QUICK-LOCK adapter plate / STEEL-RACK adapter kit before riding!

MOUNTING INSTRUCTIONS

Item No.:| QLS.00.095.1510
QLS.00.046.1510
| Revision: 00 – 04 – 2021 .
---|---|---

TRAX lock set with anti-theft protection PRO / EVO
TTENTION
NEVER lubricate lock cylinders with the oil! Use graphite powder only!

No. item No. / Description Quantity
OLS.00.095.1510* (PRO)
1 (1)1 QLS.00.095.520  2 /2
2 (2)SV.ST.095.007.LK.02 2 /2
3 (3)ALK.00.165.A63 2 /2
4 :(4)ALK.00.165.562 7 /7
OLS.00.046.1510* (EVO)
1 (1)1 QLS.00.046.520 2 /2
2 (2): CAM.2312S10-1BP 2 /2
3 (3)ALK.00.165.A63 2 /2
4 (4)ALK.00.165.562 7 /7

SW-MOTECH GmbH 8, Co. KG
Ernteweg 8/to 35282 Rauschenberg Germany
Tel. +49 (o) 64 25/8 +6 8-o0
Fax +49 (8) 64 25/8 +6 8-to
info@sw-motech.com
www.sw-motech.com
Errors and omissions excepted. Technical and design modifications are subject to change.

Documents / Resources

| SW- MOTECH KFT.06.282.70100/S TRAX ADV Aluminum Case System [pdf] Instruction Manual
KFT.06.282.200, KFT.00.152.200, ALK.00.733.10000L S, ALK.00.733.10000R S, QLS.00.046.15100, KFT.06.282.70100 S, TRAX ADV Aluminum Case System, KFT.06.282.70100 S TRAX ADV Aluminum Case System
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