SW-MOTECH HPR.00.666.41100/WH VPS Handguard Kit White BMW G 450 X Instruction Manual

June 4, 2024
SW-MOTECH

www.barkbusters.net 
FITTING INSTRUCTIONS for VPS Aluminium Backbone
Fits Tapered Handlebars
HPR.00.666.41100/WH VPS Handguard Kit White BMW G 450 X
Instruction Manual

BHG-152-00-NP

Preparation

If the handlebar grips are not open at the end they will need to be cut open for the handguard to be fitted. Use a sharp knife to cut a hole at the end of each handgrip. On the right side, the hole size should be neat and no smaller than the inside diameter of the throttle tube. Loosen the throttle assembly to move it outward about 20mm. Roll back the end of the grip and use a hacksaw to carefully cut off the end cap of the plastic throttle tube. Do not remove more than 3mm and take care not to cut the underlying handlebar. Before refitting, remove any burrs that could restrict throttle movement.

Installation for Left Side.

Repeat for the right side with applicable parts.
Loosely assemble the clamp to the handlebar as per the diagram. Attach the handguard backbone with applicable parts to the handlebar end and also to the clamp connector (4).
Position backbone so it is horizontal when viewed from the side and tighten all bolts in the following order: (10), (8), (7then (6).
Note: Most handlebars will require a left connector (4) on the left side. Magura and some other handlebars will require a right connector (5) on the left side.
Important: Use the specified torque setting over the page.

Recommended Torque Settings

M6|   10 Nm (7.4 lb-ft)
M8|   20 Nm (14.8 lb-ft)

CAUTION:
Installation of the handguard is safety-relevant work and can be complicated. We recommend the installation be performed by a motorcycle service technician. Rideworx accepts o liability for damages caused by improper mounting. All screws, bolts, and nuts, including all replacement hardware provided by Rideworx, should be tightened to the torque specified in the below table. After the first 50km of riding check all screws, bolts, and nuts are tightened to the correct torque. We recommend a medium-strength liquid thread lock product on all fasteners.
WARNING:
It is important there is a working clearance (approx 3mm) between the throttle grip end and the handguard to ensure a free closing throttle. Check operation of all handlebar controls, specifically, the throttle, front brake, kill switch, and clutch to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Check periodically that all bolts are tight.
Disclaimer:
A failure to follow these fitting instructions could cause serious injury, death, or property damage. These handguards are intended solely for use with motorcycles/ATVs/snowmobiles/
scooters that have not been modified. They are not designed to prevent injury or death while riding or in an accident or crash. The user must ensure that all controls are free of the handguards every time that they ride. By installing and/or using this product you acknowledge that you accept these terms and have followed the fitting instructions.
Fitment to KTM 790 Adventure/R (2019)
UNIVERSAL TAPERED HARDWARE
JET-or BHG-152

NOTE:
→ Requires additional 10mm spacer & bolt B-078
→ Requires handlebar to be set in the standard center position or back position.
→ Forward handlebar position may cause interference with instruments at full steering lock.


Without a 10mm spacer applying the brake may cause the lever to contact the alloy backbone
Shown with brake lever fully engaged.| with a 10mm spacer included applying the brake allows lever to operate freely.
shown with the brake lever fully engaged

The handlebar in most forward positions may cause interference at full steering lock (not recommended) The recommendation is for the handlebar to be in the center or rear position
NB: if the handlebar is in the center position and then “rolled” forward it may cause handguards to touch the instruments at full steering lock (precise handguard height & position will affect this)
For all available recommendations go to WWW.BARKBUSTERS.NET “What fits my bike”
https://barkbusters.net/what-fits-my/ktm/790-adventure-r-2019-on/

Phone: +61 (0)2 4271 8244
Email:info@barkbusters.net
Web:www.barkbusters.net

References

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