SW-MOTECH HPR.00.220.24601/B Handguard Mounting Kit Instruction Manual
- June 4, 2024
- SW-MOTECH
Table of Contents
ANBAUANLEITUNGmounting instructions
HPR.00.220.24601/B
contient
HPR.00.220.83302/B
HPR.00.220.20000/B
INSTRUCTIONS
Handguard mounting kit
Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety, SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work! Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist. This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behavior and/or stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/
operation as well as TUV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION:
Read the mounting instructions carefully and make sure that all items of the
parts list are included. Make sure that your vehicle is parked safely and
cannot fall over. Turn off the engine and remove the ignition key. Let the
motor/exhaust cool off if necessary. Disconnect the vehicle battery when
working on the electrical system. Use appropriate tools. Have another person
to help you.
MOUNTING:
All parts and connections removed from the vehicle must be reinstalled in
accordance with the vehicle manufacturer · specifications or replaced by parts
delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with a
medium-strength liquid thread locker. Torque specifications undefined by SW-
MOTECH must be obtained from the vehicle manufacturer or by a specialist
workshop! FUNCTION CHECK: After installation makes sure that all parts and
connections previously removed are properly replaced. Also make sure that no
moving parts are obstructed and no function of the vehicle is hindered in any
way. Cables and hoses must not rub and/or be pinched. Before starting to ride,
perform a comprehensive check of all functions. After the first 50 km and then
at regular intervals, check the tightening torque of all screw connections and
the proper fit of the product.
PRODUCT SPECIFIC INFORMATION
After the installation checks all operations of all handlebar controls.
specifically, the throttle, front brake, kill switch, and clutch, to ensure
they are operating correctly and are in accordance with the OEM
specifications. Do not ride the vehicle if any controls are not operating
correctly. It may be necessary to move the brake and clutch controls toward
the handlebar end by a few millimeters to achieve a correct fit. Make sure the
handlebar can fully turn in either direction. If parts of the product make
contact with the tank at full steering lock. it may be necessary to rotate the
handlebar up [forward) slightly to allow adequate clearance.
PARTS LIST
Note: a All measurements in millimeters. b The second number indicates the total quantity of the part in the delivery. c No torque specifications: Use the torque defined by the vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.
MOUNTING
NOTE: Installation is shown for the left side. Repeat for the right side
with applicable parts. If mounted, remove the original hand guards and
handlebar end weights from the vehicle.
NOTE: The internal handlebar weights remain in the handlebar. Then
reattach the original screws with the flanged spacers and nuts to the
handlebar, as shown in the detailed drawing. Tighten the original screws with
the manufacturer’s specified torque.
Mount the multi-fit clamps [1] to the handlebar.
ATTENTION: Use liquid thread locker (screws (3) only)! Do not fully
tighten the screws yet.
Attach the handlebar end adapters [6] to the handlebar ends.
ATTENTION: Use a liquid thread locker! Tighten the handlebar end adapters
as specified. Attach the bars [7) to both ends of the handlebar end adapters
[6].
ATTENTION: Use a liquid thread locker! Do not fully tighten the screws
yet.
Attach the inner ends of the bars (7) to the connectors 121.
Vehicles with dual-clutch transmis sion (DCT)- LEFT side: See upper
drawing. Vehicles with dual-clutch transmis sion (OCT) – RIGHT side/ Vehicles
with manual transmission – both sides: See lower drawing.
ATTENTION: Use a liquid thread locker! Do not fully tighten the screws
yet. Position the bars in the preferred position and tighten all screws in the
following order: (8), (11)/(13), 3) & (4).
Loosen the cable adjuster a few turns. Remove the original screw of the parking brake lock and replace it with a screw (14]. Tighten the screw [14) as specified in the parts list. Mount the spacer bracket [13) between the brake lever and parking brake sensor, as shown in the drawing and detail drawing. Pay attention that the spacer bracket [13) makes contact with the parking brake sensor. Tighten the nut [15) as specified. Set the cable adjuster to the desired position and secure it.
KOBRA Handguard Shells
The application list for this product can be found on our website.
ATTENTION: The assembly of this product can be complicated and requires a
good technical understanding. If you are not sure of how to do this, have a
specialty garage perform the mounting and service. SW-MOTECH accepts no
liability for damages caused by improper installation.
ATTENTION: After the installation checks all operations of all handlebar
controls, specifically the throttle, front brake, kill switch and clutch, to
ensure they are operating correctly and are in accordance with the OEM
specifications. Do not ride the motorcycle if any controls are not operating
correctly. Make sure the handlebar can fully turn in either direction. Check
periodically (50 km) that all bolts are tight. Subject to change. Not
responsible for typos.
SW-MOTECH GmbH & Co. KG
Ernteweg 8/10
35282 Rauschenberg
Germany
Tel. +49 (0) 64 25/8 16 8-00
Fax +49 (0) 64 25/8 16 8-10
info@sw-motech.com
www.sw-motech.com
NOTE: Installation is shown for the left side. Repeat for the right side
with applicable parts.
Attach the handguard shells [1] & [2] to the backbones [before mounting the
backbones to the vehicle]. as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand [max. 2 Nm]. Do not
overtighten the screws I 
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