SW-MOTECH HPR.00.220.20700/B Kobra Handguard Mounting Kit Instruction Manual

June 4, 2024
SW-MOTECH

SW MOTECH Logo HPR.00.220.20700/B Kobra Handguard Mounting Kit
Instruction Manual

Handguard mounting kit

Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required le.g, ABE  certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety, SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow alt the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed.  Furthermore, BEFORE installing this product, make sure that all moving parts [e.g. the chain] are in the original state of maintenance.
Installed accessories can change the driving behavior and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration operation as well as TUV regulations if applicable.
If required, register installed parts in the vehicle documents through an appropriate inspection authority
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included Make sure that your vehicle is parked safely and cannot fall over Turn off the engine and remove the ignition key Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturer’s specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation makes sure that all parts and connections previously removed are properly replaced. Also, make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 5O km and then at regular intervals, check the tightening torque of all screw connections and the proper the fit of the product

PRODUCT SPECIFIC INFORMATION

After the installation checks all operations of all handlebar controls, specifically the throttle, front brake, kill switch, and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do not ride the vehicle if any controls are not operating correctly. It may be necessary to move the brake and clutch controls toward the handlebar end by a few millimeters to achieve a correct fit
Make sure the handlebar can fully turn in either direction.
If parts of the product make contact with the tank at full steering lock, it may be necessary to rotate the handlebar up (forward] slightly to allow adequate clearance.

LIST

No item No./Description Part Quantity Nm”
1 CS-02 Handlebar Clamp Pair; left/ right 2/
2 CP Connector 2/
3 M6 25; DIN 912 Hexagon Socket Screw 2/ ID
4 M6 x 30; DIN 912 Hexagon Socket Screw 2/ ID
5 M6, DIN 985 Lock Nut d/
6 BAR-BV-040 Backbone; left / right 2/
7 M6 35, DIN 7991 Countersunk Screw 2/ ID
8 M8 x 25; Lionshead Screw 2/ 20

SW-MOTECH HPR.00.220.23400 B Kobra Handguard Mounting Kit - Figure
1

MOUNTING

SW-MOTECH HPR.00.220.23400 B Kobra Handguard Mounting Kit - Figure
2

NOTE. The Installation is shown on the left side. The installation on the right side of the vehicle is analogous to the left side of the vehicle. mounted, remove the original hand  guards and their mounting plates from the vehicle
Attach the handlebar clamps [1] with the connectors [2l loosely to the handlebar
ATTENTION: Pay attention to the grooves on the inside of the tapered handlebar clamp. The grooves must be positioned on the inner side, towards the center of the vehicle.
Do not fully tighten the screws yet.

SW-MOTECH HPR.00.220.23400 B Kobra Handguard Mounting Kit - Figure
3

Attach the backbones [6] with the original handlebar end weights (Orginal to both ends of the handle­ bar, as shown in the drawing ATTENTION: Use liquid thread locker!
Do not fully tighten the screws yet.

SW-MOTECH HPR.00.220.23400 B Kobra Handguard Mounting Kit - Figure
4

Attach the inner ends of the bars (6) to the connectors (2). ATTENTION: Use a liquid thread locker! Do not fully tighten the screws yet. Position the bars in the preferred position and tighten all screws in the following order: (7), (8), (3) & (4).

KOBRA Handguard Shells

Mounting Instructions
ATTENTION: The assembly of this product can be complicated and requires a good technical understanding. If you are not sure of how to do this, have a specialty garage perform the mounting and service. SW-MOTECH accepts no liability for damages caused by improper installation.
ATTENTION: After the installation checks all operations of all handlebar controls, specifically the throttle, front brake, kill switch, and clutch, to ensure they are operating correctly and are in accordance with the OEM specifications. Do does not ride the motorcycle if any controls are not operating correctly. Make sure the handlebar can fully turn in  either direction. Check periodically [50 km] that all bolts are tight. Subject to change. Not responsible for typos.

SW-MOTECH HPR.00.220.23400 B Kobra Handguard Mounting Kit - Figure
5

NOTE: Installation is shown for the left side. Repeat for the right side with applicable parts.
Attach the handguard shells [1] & [2] to the backbones before mounting the backbones to the vehicle), as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand [max. 2Nm). Do not overtighten the screws!

SW-MOTECH HPR.00.220.23400 B Kobra Handguard Mounting Kit - Figure
6

SW-MOTECH GmbH &Co. KG
Entered 8/10
35282 Rauschenberg
Germany
Tel, +49 (0) 64 25/8 16 8-00
Fax +49 (0) 64 25/8 16 8-10
info@sw-motech.com
www.sw-motech.com

References

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