SW-MOTECH HPR.00.220.15900/B BBSTORM Handguard Kit for Triumph Tiger 900 Instruction Manual
- June 4, 2024
- SW-MOTECH
Table of Contents
HPR.00.220.15900/B BB STORM Handguard Kit for Triumph Tiger
900
Instruction Manual
Handguard mounting kit
Thank you for choosing this premium product from SW-MOTECH.
Please visit our webshop for additional information, such as application
charts and PDF mounting instructions. Any other documents that may be required
le.g, ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety, SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation
and/or maintenance work!
Carefully follow alt the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of
knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts [e.g. the chain] are in the original state of
maintenance.
Installed accessories can change the driving behavior and/or stability of your
vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration
operation as well as TUV regulations if applicable.
If required, register installed parts in the vehicle documents through an
appropriate inspection authority
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included Make sure that your vehicle is parked
safely and cannot fall over Turn off the engine and remove the ignition key
Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery
when working on the electrical system. Use appropriate tools. Have another
person to help you
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturer’s specifications or
replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise
specified, with medium-strength liquid thread locker Torque specifications
undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a
specialist workshop!
FUNCTION CHECK: After installation makes sure that all parts and
connections previously removed are properly replaced. Also, make sure that no
moving parts are obstructed and no function of the vehicle is hindered in any
way. Cables and hoses must not rub and/or be pinched. Before starting to ride,
perform a comprehensive check of all functions. After the first 5O km and then
at regular intervals, check the tightening torque of all screw connections and
the proper fit of the product
PRODUCT SPECIFIC INFORMATION
After the installation checks all operations of all handlebar controls,
specifically the throttle, front brake, kill switch, and clutch, to ensure
they are operating correctly and are in accordance with the OEM
specifications. Do not ride the vehicle if any controls are not operating
correctly. It may be necessary to move the brake and clutch controls toward
the handlebar end by a few millimeters to achieve a correct fit.
Make sure the handlebar can fully turn in either direction.
If parts of the product makes contact with the tank at full steering lock, it
may be necessary to rotate the handlebar up (forward] slightly to allow
adequate clearance
SW-MOTECH GmbH & Co.KG
Ernteweg 8/1O
35282 Rauschenberg
Germany
Tel./phone + 49 1O16425/8168 – O5O
Fax/fax + 49 (0)6425/8168 -10
info@sw-motech.com
www.sw-motech.com
| No | item No./Description | Part | Quantity | Nm” |
|---|---|---|---|---|
| 1 | CS-02 | Handlebar Clamp Pair; left/ right | 2/ | |
| 2 | CP | Connector | 2/ | |
| 3 | M6 25; DIN 912 | Hexagon Socket Screw | 2/ | 10 |
| 4 | M6 x 30; DIN 912 | Hexagon Socket Screw | 2/ | 10 |
| 5 | M6, DIN 985 | Lock Nut | d/ | |
| 6 | BAR-BV-040 | Backbone; left / right | 2/ | |
| 7 | M6 35, DIN 7991 | Countersunk Screw | 2/ | 10 |
| 8 | M8 x 25; | Lionshead Screw | 2/ | 20 |
MOUNTING
NOTE. The Installation is shown for the left side. The installation on
the right side of the vehicle is analogous to the left side of the vehicle.
If mounted, remove the original hand guards and their mounting plates from the
vehicle.
Attach the handlebar clamps [1] with the connectors [2l loosely to the
handlebar.
ATTENTION: Pay attention to the grooves on the inside of the tapered
handlebar clamp. The grooves must be positioned on the inner side, towards the
center of the vehicle.
Do not fully tighten the screws yet
Attach the backbones [6] with the original handlebar end weights (original to
both ends of the handle bar, as shown in the drawing)
ATTENTION: Use a liquid thread locker!
Do not fully tighten the screws yet 
Attach the inner ends of the bars (6) to the connectors (2). ATTENTION: Use a liquid thread locker! Do not fully tighten the screws yet. Position the bars in the preferred position and tighten all screws in the following order: (71, (8), (3) & (4)
KOBRA Handguard Shells
Mounting Instructions
ATTENTION: The assembly of this product can be complicated and requires
a good technical understanding. If you are not sure of how to do this, have a
specialty garage perform the mounting and service. SW-MOTECH accepts no
liability for damages caused by improper installation.
ATTENTION: After the installation checks all operations of all handlebar
controls, specifically the throttle, front brake, kill switch, and clutch, to
ensure they are operating correctly and are in accordance with the OEM
specifications. Do not ride the motorcycle if any controls are not operating
correctly. Make sure the handlebar can fully turn in either direction. Check
periodically [50 km] that all bolts are tight. Subject to change. Not
responsible for typos.
NOTE: Installation is shown for the left side. Repeat for the right side
with applicable parts.
Attach the handguard shells [1] & [2] to the backbones before mounting the
backbones to the vehicle), as shown in the drawing.
ATTENTION: Tighten the screws carefully by hand [max. 2Nm). Do not
overtighten the screws!
SW-MOTECH GmbH &Co. KG
Entered 8/10
35282 Rauschenberg
Germany
Tel, +49 (0) 64 25/8 16 8-00
Fax +49 (0) 64 25/8 16 8-10
info@sw-motech.com
www.sw-motech.com
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