KONG 817.640 Raizer Winches Poles and Tripods Instruction Manual

: June 4, 2024
: KONG

Table of Contents

SYMBOLS AND SUPPORT
GENERAL INFORMATION
TECHNICAL SPECIFICATIONS
SPECIFIC INFORMATION
MAINTENANCE AND REPAIR
STORAGE
CHECKS, INSPECTIONS AND SERVICES
DURATION AND WARRANTY
MARKING
DOCUMENTS
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KONG 817.640 Raizer Winches Poles and Tripods Instruction Manual

SYMBOLS AND SUPPORT

SYMBOLS

For the sake of comfort and clarity while reading this manual, below are the symbols used for handling important warnings for a proper and safe use of the device.

REQUIREMENT FOR PROPER USE
It identifies the presence of information for proper use of the device.

INFORMATION REQUIREMENT
It identifies the presence of useful and general information which guides the reader towards a conscious use of the device and/or performance of actions.

SUPPORT

For information please contact Kong Customer Support Service by:

telephone +39 0341 630506
fax +39 0341 641550
email: safetycare@kong.it
or write to KONG S.p.A. – Via XXV Aprile, 4 – 23804 Monte Marenzo LC – ITALY.

To facilitate support operations, please always communicate or state the serial number (SN) indicated on the label fixed to the Device.

GENERAL INFORMATION

The information provided by the manufacturer (hereinafter information) must be read and clearly understood by the user prior to using the device. The information regards the description of the features, performance, assembly, disassembly, maintenance, preservation, disinfection, etc. of the device. Even though the information offers tips on use, this information shall not be considered as a user manual under actual conditions of use.

WARNINGS AND LIMITATIONS OF USE:

this device is to be used only by persons who are physically fit, trained (instructed and taught) in its use, or under the direct supervision of trainers/supervisors who ensure its safety,
do not use the device until this user manual has been read and understood in its entirety,
strictly follow the manufacturer’s information, improper use of the device is hazardous,
modifying and/or repairing the device is strictly forbidden,
all checks described in chapter 7 must be carried out prior to and after using the device. In case of any doubt on the efficiency of the device, the user must replace it immediately,
improper use, deformations, falls, wear, chemical contamination, exposure to temperatures below -30°C or above +50°C for textile/plastic components/ devices, and +100°C for metallic components/devices, are some examples of causes that can reduce, limit and end the life of the device,
the location of the anchor is critical to the safety of fall arrest: carefully evaluate the clear height present below the user, the the height of a potential fall, the elongation of the rope/ rope, the elongation of any energy absorber/dissipator, the height of the user, and the “pendulum” effect so as to avoid any possible obstacles (e.g., the ground, rubbing, abrasions, etc.),
the minimum strength of anchor points, made on both natural and artificial elements, must be at least 12 kN. The evaluation of those made on natural elements (rock, plants, etc.) is only possible empirically, so it must be carried out by an experienced and competent person, while for those made on artificial elements (metals, concrete, etc.) it is possible scientifically, so it must be carried out by a qualified person.
Before any recovery operation ensure that the weight does not exceed the range defined in Section 3.3,
To reduce the risks of exposure/transmission of infectious diseases carry out cleaning and disinfection of the device as defined in Chapter 5,
Always check the compatibility of the devices used in combination through the relevant manufacturer’s information,
the use of spare parts or accessories other than those listed in Section 3.4 can be dangerous,
Avoid exposing the device to heat sources and contact with chemicals. Reduce direct exposure to the sun to the extent necessary. At low temperatures and in humid conditions, icing can reduce flexibility and increase the risk of cuts and abrasion on textile and synthetic devices.

All our devices are tested/ checked piece by piece in compliance with the procedures laid down by the Quality System certified in accordance with the UNI EN ISO 9001 standard. Laboratory tests, testing, information and standards do not always reproduce the practical result. Thus, the results obtained under the actual conditions of use of the device in the natural environment may differ, even considerably at times. The best information lies in the continuous practical use under the supervision of skilled/ expert/qualified people.

Warning: not suitable for use in an ATEX environment (Directive 94/9/CE)

TECHNICAL SPECIFICATIONS

TERMINOLOGY AND MATERIALS OF PARTS

A) Aluminium alloy rigging plate
B) Connecting eyelets
C) Connecting holes
D) Fixed clamp
E) Tube clamp
F) Tube clamp slots
G) Self-locking nuts
H) Butterfly nuts
I) Winch
I1) Drum
I2) Bushing
I3) Self tailing
J) Protective plate
K) Protective bushing
L) Cranks

Spare parts

E) Tube clamp
G) Self-locking nuts
H) Butterfly nuts
K) Protective bushing
L) Cranks

OPTIONAL COMPONENTS

817630000KK WINCH ADAPTER
Aluminium plate that allows the RAIZER to be assembled on the Ortles Stand and on the Stelvio fishing pole
Parts

817640001KK LARGE TUBE CLAMP
Large tube clamp that allows positioning of the RAIZER on tubes with a diameter of 60 mm.

SPECIFIC INFORMATION

INTENDED USE

The 817.640 RAIZER is a device that is:

suitable for the simultaneous anchoring of 2 persons and for the connection of elements of personal protection systems against falls from a height (EN 795:2012 and CEN/TS 16415:2013) (plate A),
a multi-anchor for connections of up to 6 persons (RfU CNB/P/11.114) (plate A),
used for lifting (max 240 kg) with additional hand-operated lowering function designed for descents of up to 2 m (EN 1496/B:2017).

This device facilitates the handling of loads (inert or human but not for multi-purpose use) in work at height and in technical rescue operations.

Do not use the device to lift persons after using it to lift materials.

For descents greater than 2 meters, connect a device to descent points compliant with the EN 341 standard or, alternatively, to a EN 12841/B device and an additional safety rope.

POSITIONING

The 817.640 RAIZER can be positioned, according to the needs of users:

floating, by means of ropes that connect to anchor points,
on tubes, through the use of the tube clamp,
attached to columns or sections, with the help of ratchet belts,
on the ground, with the use of the Winch Adapter and the Ortles Stand.

The choice of the best positioning must be made by experienced and trained personnel. The anchor points must guarantee a minimum strength of 12 kN.

Floating positioning

Position the RAIZER in a “floating” manner using ropes/cables connected to the eyelets (B) and/or to the connecting holes (C).

The RAIZER must be connected to AT LEAST 3 different anchor points.

Positioning on tubes or tubular profiles

The RAIZER can be positioned on tubes with a diameter of 48-50 mm, by means of the tube clamp (E). For tubes with a diameter of 60 mm, the large tube clamp 817640001KK is available. This configuration also allows the device to be used on tripods and monopods.

In order for the device to meet the requirements imposed by the applied standards, a tightening torque of 40 Nm must be used during the fixed installation. Frequent removal and reinstallation is not recommended as this may damage the device. In the event that the user needs to frequently move the device, it is advisable to reduce the tightening torque applied (however, never less than 25 Nm) and to use a suitable retention system to avoid any slippage.

Positioning on columns/sections

It is also possible to position RAIZER on vertical supports such as columns or sections: inserting the protective bushing (K) instead of the crank (L) in the protective plate (J). In this way, the device can be placed on the vertical support, locking it with the help of ratchet belts.
Floating positioning

Positioning on the ground

It is possible to place RAIZER on the ground by installing it through the Winch Adapter (817630000KK) on the Ortles Stand bases (817200000KK).

USING THE WINCH

A semi-static rope (EN 1891) with a diameter of between 10 and 12 mm can be manoeuvred by the winch (I) to lift/lower loads.

Crank rotation direction (L)| Weight lifted for each kg applied| Rope recovered with each crank turn
---|---|---
Clockwise| 12,8 kg| 12,5 cm
Anti-clockwise| 40 kg| 4 cm

Lifting

Wind the rope on the drum (I1) clockwise for filling;
pass the rope over the self-tailing tooth (I3);
lock the rope in the self-tailing groove (I3 for approximately 1 turn.

Descent

Remove the rope from the self-tailing (I3), holding it manually;
slowly slide the rope on the drum (I1) for the length of the descent.

During the descent, secure the load with an additional safety rope.

MAINTENANCE AND REPAIR

GENERAL

817.640 RAIZER is made of highly wear and weather resistant materials. Despite this, conditions of use make maintenance and, in special cases, repair work necessary

Maintenance and repair operations must be recorded in a special register, an example of which is indicated in chapter 10.

MAINTENANCE

Maintenance tasks that must be performed by the user are:

a) cleaning: after every use, wash with warm (max. 40 C) potable water, possibly adding a neutral detergent (e.g. Marseille soap). Rinse and leave to dry in a shaded place, away from direct sources of heat,
b) lubrication of moving parts with silicone-based oil, to be carried out after cleaning/ disinfection and drying of the device, avoiding contact with any textile components,
c) If necessary, disinfection: soak the product for at least 30 minutes in hot water at the temperature of 58-60 °C, then let it air-dry, avoiding direct exposure to the sun and heat sources.

REPAIR

Repair shall be strictly carried out by the manufacturer. The user is allowed to replace the parts mentioned in paragraph 3.1.1 only, with new and genuine parts.

STORAGE

After cleaning, any disinfection and drying operations, keep the product and its accessories in a place that is dry (relative humidity 40-90%), cool (temperature 5-40° C) and safe (avoid UV radiation), chemically neutral (absolutely avoid salty and/or acid environments), away from sharp edges, sources of heat, humidity, corrosive substances or other possible jeopardising conditions.

Do not store this device wet!

CHECKS, INSPECTIONS AND SERVICES

CHECKS

Before and after each use, it is necessary to check the device to ensure that it is in an efficient condition and is working correctly, and in particular that:

it has not undergone mechanical deformation,
there are no cracks, wear or signs of corrosion,
the winch drum (I), the anchor points (B and C) and the rope passage points are clean,
turning the crank both clockwise and anti-clockwise the winch drum (I) turns without friction.

Perform all pre- and post-use checks defined on the specific information of the devices used in combination.

Before use, in a safe position, make sure the device is working properly.

INSPECTIONS

The device must be inspected at least once a year, starting from the date of first use, by expert personnel trained and approved by KONG S.p.A. The date of the first use and the outcome of the inspection must be recorded in the Inspections and Servicing Register, regarding which an example is indicated in chapter 10.

SERVICES

The device must be serviced by KONG S.p.A., or by expert personnel trained and approved by KONG S.p.A. if:

any malfunctions are detected,
the result of the pre and post use check or of the inspections is negative.

The outcome of the servicing must be recorded in the Inspections and Servicing Register, regarding which an example is indicated in chapter 10. The revised device is guaranteed for one year from the revision date.

DURATION AND WARRANTY

DURATION

Read carefully the section “Warnings and limitations of use” in Chapter 2. The service life of this device is determined by the outcome of the at least annual inspections (Section 7.2) and any revisions.

DISPOSAL

Follow the rules in force in the country of use and the waste disposal procedures of the reference hospital facility for proper disposal.

WARRANTY

The manufacturer guarantees the compliance of the device with the regulations in force at the time of production. Warranty covering defects is limited to defects regarding raw materials and manufacturing defects. The warranty does not cover normal wear, oxidation, damage caused by non-compliant use and/or in competition, improper maintenance, transportation, preservation or storage. Warranty will be immediately deemed null and void should the device be modified or tampered with. Validity corresponds to the legal validity of the country where the device was sold, as from the date of sale, by the manufacturer. No claims shall be raised against the manufacturer once the aforementioned period has expired. Any repair or replacement request under warranty must be accompanied by a proof of purchase. Should the defect be recognised, the manufacturer undertakes to repair or, replace or refund the device at his discretion. The manufacturer shall not be held liable beyond the invoice price of the device in any case whatsoever.

LAW OBLIGATIONS

Professional and free time activities are often regulated by special national laws which can impose limits and/or obligations concerning the use of these devices. The user has the obligation to know and apply such laws which could provide for limits different from those indicated in this information.

MARKING

Compliance with the European Regulation 2016/425
0068: Production surveillance notified body MTIC InterCert S.r.l. Via G. Leopardi, 14 – 20123 Milan (MI) Italy
EN 795:12/A EN: Compliance with the standard EN 795:2012 Type A
1496:17/B CEN/: Compliance with the standard EN 1496:17 type B
TS 16415:13: Compliance with technical specification CEN/TS 16415:13
Leggere sempre e seguire le informazioni fornite dal fabbricante
LLLLLL XXXX: Batch number
MM/YYYY: Month and year of manufacture
REQUIRED: MBS 12 kN Minimum strength required for anchoring