HAKKO 472D Desoldering Equipment Digital Station with Gun Instruction Manual
- June 17, 2024
- Hakko
Table of Contents
- 472D Desoldering Equipment Digital Station with Gun
- Product Information
- Specifications
- Warnings, Cautions, Notes, and Examples
- Part Names
- Product Usage Instructions
- Packing List
- 472D-01
- 472D-02
- Desoldering Iron (Hakko 807)
- Desoldering Gun (Hakko 817)
- Q: Can I use the Hakko 472D near flammable items?
- Q: Is the Hakko 472D potentially dangerous?
- Q: What precautions should I take when using the Hakko
472D Desoldering Equipment Digital Station with Gun
Product Information
Specifications
- Weight (w/o cord): Approx. 180 g. (0.39 lb.)
- Desoldering iron power consumption: Not specified
- Temperature range: Not specified
- Standard nozzle: Not specified
- Total length (w/o cord): Not specified
Warnings, Cautions, Notes, and Examples
Warnings, cautions, notes, and examples are provided in this
manual to ensure safe and proper usage of the product:
-
WARNING: Misuse may potentially cause death or
serious injury to the user. -
CAUTION: Misuse may potentially cause injury
to the user or physical damage to the objects involved. -
NOTE: Indicates a procedure or point that is
important to the process being described. -
EXAMPLE: Demonstrates a particular procedure,
point, or process.
Part Names
The following are the names of the parts of the Hakko 472D
desoldering tool:
- Station
- Temperature display
- Heater lamp
- Control card slot
- Iron holder for Hakko 817
- Iron holder for Hakko 807
- Vacuum outlet cap
- UP DOWN buttons
- VACUUM button
- IRON button
- CAL POT
- Membrane sheet CAL
- POWER switch
- Receptacle
- Control card
- Power cord
- Fuse holder
- Desoldering iron (for Hakko 807)
- Desoldering gun (for Hakko 817)
- Nozzle
- Button
- Cord assembly
- Hose
- Filter Pipe
- Back holder assembly
- Heating element (Inside pipe)
- Back holder
- Filter pipe (Inside housing)
Product Usage Instructions
Packing List
Please check the Hakko 472D package to ensure that the following
items are included:
472D-01
-
Desoldering iron (Hakko 807) – 1
-
Filter pipe with filter holder, spring filter & ceramic
paper filter (L) – 1 -
Iron holder for Hakko 807 – 1
-
Cleaning pin for heating element – 1
-
Instruction manual – 1
-
Control card – 1
-
Card chain – 1
472D-02
-
Desoldering gun (Hakko 817) – 1
-
Filter pipe with front holder, spring filter & ceramic
paper filter (L) – 1 -
Iron holder for Hakko 817 – 1
Product Usage
Desoldering Iron (Hakko 807)
-
Connect the power cord to the receptacle on the station.
-
Insert the control card into the control card slot.
-
Place the desoldering iron in the iron holder for Hakko
-
Turn on the power switch.
-
Wait for the temperature display to show the desired
temperature. -
Press the IRON button to activate the desoldering iron.
-
Place the nozzle on the solder joint and press the VACUUM
button to suck up the molten solder. -
Repeat steps 6 and 7 as necessary.
-
When finished, turn off the power switch and allow the
desoldering iron to cool down before storing it.
Desoldering Gun (Hakko 817)
-
Connect the power cord to the receptacle on the station.
-
Insert the control card into the control card slot.
-
Place the desoldering gun in the iron holder for Hakko
-
Turn on the power switch.
-
Wait for the temperature display to show the desired
temperature. -
Press the GUN button to activate the desoldering gun.
-
Place the nozzle on the solder joint and press the VACUUM
button to suck up the molten solder. -
Repeat steps 6 and 7 as necessary.
-
When finished, turn off the power switch and allow the
desoldering gun to cool down before storing it.
FAQ
Q: Can I use the Hakko 472D near flammable items?
A: No, it is advised not to use the product near flammable
items.
Q: Is the Hakko 472D potentially dangerous?
A: Yes, the unit can reach a very high temperature and should be
considered potentially dangerous. Advise other people in the work
area accordingly.
Q: What precautions should I take when using the Hakko
472D?
A: Turn off the power when no longer using the Hakko 472D or
leaving it unattended. Before replacing parts or storing the unit,
turn off the power and allow it to cool down to room
temperature.
®
472-01 IRON TYPE 472-02 GUN TYPE
Desoldering Tool
Instruction Manual
Thank you for purchasing the Hakko 472D desoldering tool with digital
temperature display. Please read this manual before operating the Hakko 472D.
Keep this manual readily accessible for reference.
CAUTION
Before Plugging In! REMOVE the pump securing screw (M4 × 25, red) from the
bottom of the 472D station before using it. Leaving the screw in place will
cause serious problems. Be sure to SAVE THIS SCREW! REPLACE the pump securing
screw (M4 × 25, red) into the bottom of the 472D station before transporting
it. Leaving the screw out will cause serious problems.
TABLE OF CONTENTS
PACKING LIST/SPECIFICATIONS ………………………………………… 1 WARNINGS, CAUTIONS, NOTES AND
EXAMPLES ………………. 3 PART NAMES ……………………………………………………………………. 4 OPERATION
………………………………………………………………………. 5 PARAMETER SETTING …………………………………………………….. 11
MAINTENANCE ……………………………………………………………….. 12 ERROR MESSAGES
…………………………………………………………. 19 BEFORE SERVICING …… …………………………………………………. 19
TROUBLESHOOTING GUIDE ……………………………………………. 20 REPLACEMENT/OPTIONAL PARTS
…………………………………… 22 PARTS LIST (IRON FOR HAKKO 807) ………………………………… 23 PARTS LIST
(GUN FOR HAKKO 817) …………………………………. 24 PARTS LIST (STATION)
…………………………………………………….. 25 WIRING DIAGRAM ……………………………………………………………. 27
PACKING LIST
Please check to make sure that all items listed below are included in the Hakko 472D package.
472D-01 and 472D-02
Station ……………………………………………………. 1 Spring filter ……………………………………………… 3 Ceramic
paper filter (S) …………………………….. 2 Ceramic paper filter (L) …………………………….. 4
Cleaning pin for ø1.0 mm (0.04 in.) nozzle….. 1
472D-01
Desoldering iron (Hakko 807) ……………………. 1 Filter pipe with filter holder,
spring filter & ceramic paper filter (L) …………. 1 Iron holder for Hakko 807
…………………………. 1
Cleaning pin for heating element ……………….. 1 Instruction manual ……………………………………
1 Control card ……………………………………………. 1 Card chain ………………………………………………. 1
472D-02
Desoldering gun (Hakko 817) ……………………. 1 Filter pipe with front holder, spring
filter & ceramic paper filter (L) …………. 1 Iron holder for Hakko 817
…………………………. 1
Station
Control card/Card chain
Spring filter Ceramic paper filter (S)
Cleaning pin for heating element
Cleaning pin for ø1.0 mm (0.04 in.) nozzle
Ceramic paper filter (L)
For pen type
For gun type
Desoldering iron (Hakko 807)
Desoldering gun (Hakko 817)
Iron holder
1
Filter pipe
Iron holder
Filter pipe
SPECIFICATIONS
Station Power consumption Vacuum pressure Suction flow Nozzle to ground
potential Nozzle to ground resistance Outer dimensions (l × w × h)
Weight (w/o cord)
Hakko 472D 120V AC, 110W 80 KPa (600 mmHg) (24 in.Hg) 15 liters/min Under 2 m V Under 2 263 × 160 × 148 mm (10.4 × 6.3 × 5.8 in.) 4.6 kg (10.14 lb.)
Desoldering iron Power consumption Temperature range Standard nozzle Total length (w/o cord) Weight (w/o cord)
Hakko 807 24V AC, 60W 350 – 450°C (662 – 842°F) A1003 (1.0 mm/0.04 in.) 205 mm (8.07 in.) Approx.160 g (0.35 lb.)
Desoldering iron Power consumption Temperature range Standard nozzle Outer dimensions (W × H) (w/o cord) Weight (w/o cord)
Hakko 817 24 VAC, 60 W 350 – 450°C (662 – 842°F) A1003 (1.0 mm /0.04 in.) 135
× 145 mm (5.31 × 5.71 in.)
Approx. 180 g. (0.39 lb.)
*Specifications and design subject to change without notice.
2
WARNINGS, CAUTIONS, NOTES AND EXAMPLES
Warnings, cautions and notes are placed at critical points in this manual to
direct the operator’s attention to significant items. They are defined as
follows:
WARNING: Misuse may potentially cause death of, or serious injury to the user.
CAUTION: Misuse may potentially cause injury to the user or physical damage to
the objects involved.
For your own safety, be sure to comply with these precautions.
NOTE: A NOTE indicates a procedure or point that is important to the process
being described.
EXAMPLE: An EXAMPLE is given to demonstrate a particular procedure, point or
process.
CAUTION
Remove the pump securing screws (M4×25, marked red) from the bottom of the
station. Failure to do so may result in serious problems. Be sure to save this
screw.
When the power is on, the nozzle temperature will be between 350°C/662°F and
450°C/ 842°F. Mishandling may lead to burns or fire. Be sure to comply with
the following precautions. Do not touch the metallic parts near the nozzle,
nearby plastic parts and the iron
holder . Do not use the product near flammable items. Advise other people in
the work area that the unit can reach a very high temperature
and should be considered potentially dangerous. Turn the power off when no
longer using the Hakko 472D or leaving it unattended. Before replacing parts
or storing the unit, turn the power off and allow the unit to cool
to room temperature.
To prevent accidents and failures, be sure to take the following precautions:
Do not use the unit for applications other than desoldering. Do not rap the
desoldering iron against the workbench to shake off residual solder, or
otherwise subject the iron to severe shocks. Do not modify the unit. Use only
genuine Hakko replacement parts. Do not wet the unit or use the unit with wet
hands. Use the ceramic paper filter (S) for the filter retainer (station), and
the ceramic paper filter (L) for the filter pipe (iron/gun). Maintain the
desoldering gun and the station. While using the unit, don’t do anything that
could cause bodily harm or physical damage.
3
PART NAMES
Station
Temperature display Heater lamp
Control card slot
Iron holder for Iron holder for
Hakko 817
Hakko 807
Vacuum outlet cap
UP DOWN
VACUUM
IRON
CAL POT
Membrane sheet CAL
POWER
Power switch
Receptacle
Control card Power cord
Fuse holder
Desoldering iron (for Hakko 807) Desoldering gun (for Hakko 817)
Nozzle
Button
Cord assembly Hose
Nozzle
Filter Pipe
Back holde assembly
Heating element (Inside pipe)
Back holder Filter pipe (Inside housing)
Heating element Trigger
Release Knob
Indicator
Hose
Cord assembly
4
OPERATION
Heated solder and flux can cause oxides to form and adhere to the nozzle and
the inside of the heating element. These oxides not only lower the heat
conductivity, but can also clog the nozzle and heating element, resulting in a
drop in suction efficiency. Should there be a noticeable drop in suction
efficiency during operation, replace the filter and clean the nozzle and
heating element with the provided cleaning pin.
PREPARATION FOR USE.
1. Attach the iron holder.
Remove the iron holder mounting screws from the side of the station. Attach
the iron holder to the station. (Figure 1 shows Hakko 807; figure 2 shows
Hakko 817.) (The iron holder can be installed on the either the left or right
side.)
2. Attach the desoldering tool Hakko 807 desoldering iron:
Insert the filter pipe (with a filter holder, spring filter and ceramic paper
filter (L)) into the housing. Push and turn the back holder clockwise. (Figure
3)
Hakko 817 desoldering gun.
The desoldering gun for Hakko 817 comes with the filter pipe installed. This
filter pipe includes the spring filter and ceramic paper filter. No assembly
is required.
3. Connect the desoldering tool to the station.
CAUTION: Be sure the power switch is OFF ( ) before connecting the desoldering
iron cord. Failure to do so may result in damage to circuit board.
· Connect the cord assembly of the desoldering tool (Hakko 807 or 817) to the
receptacle on the station (see Figure 4).
· Connect the hose to the vacuum outlet cap. (Figure 5)
· Set the tool in the iron holder. (Figure 6 and 7)
5
(Figure 1)
(Figure 2)
CAUTION: Be sure to use appropriate iron holder for 807 or 817. Misuse may
damage the desoldering iron/gun.
(Figure 3) VACUUM
Insert the cord assembly by keying the plug to the key on the receptacle.
Attach the hose securely over the vacuum outlet cap.
(Figure 5)
Secure the plug by turning it clockwise.
(Figure 4)
(Figure 6) Top view
(Figure 7) Side view
CAUTION ALWAYS place the tool in the holder when not in use.
OPERATION
Setting up the station.
Factory settings: The Hakko 472D is shipped with the following preset values:
Temperature scale
°F
Low temperature alarm setting
120
Set temperature
750
Control card
Each Hakko 472D comes with a small card, which inserts in the control slot in
the front of the unit. This card is used when entering data for the process
control functions. Any Hakko 472D card can be used with any Hakko 472D
soldering station.
This card is used when a value is to be changed or data are to be entered. The
Hakko 472D will operate normally with the card inserted. Remove the control
card to lock the data.
Plug the power cord into the power supply and turn the power switch to ON ( ).
Setting/changing the temperature.
1. Insert the card into the card slot in the front panel of the station.
· The HUNDREDS digit in the display begins to flash, indicating that the
station is in the temperature setting mode and data can be entered.
2. Enter the HUNDREDS digit. · Use the or button to select the desired value
for the HUNDREDS digit. For setting in degrees Celsius, either 3 or 4 can be
selected. For settings in degrees Fahrenheit, values between 6 and 8 can be
selected. When the desired value is displayed, press the button.
Example : Change the temperature from 700°F to 840°F
Insert the card.
Press the UP or DOWN button.
Press the button once.
6
OPERATION
3. Enter the TENS digit. · Press the or button to select the desired value
for the TENS digit. Any value from 0 to 9 can be selected. When the desired
value is displayed, press the button. The UNITS digit begins to flash.
4. Enter the UNITS digit. · Use the or button to select the desired value for
the UNITS digit. Any value from 0 to 9 can be selected. When the desired value
is displayed, press the button. This will store the temperature setting in
memory and display the temperature setting. Heater control begins. Remove the
card to lock the data. The temperature setting may not exceed 450°C (842°F).
If a temperature above this limit is entered, the HUNDREDS digit begins to
flash again after entering the last digit. Follow step 2 – 4 again with a
temperature setting below 842°F (450°C).
NOTE: If the power switch is turned off, or power is lost during the execution
of this procedure, no data will be entered. The entire procedure must be
repeated from the beginning.
Press the UP or DOWN button. Press the button once. Press the button once.
When the station is ON ( ) and the card is in the station, the data entry procedure follows:
1. Hold the second.
button down for at least one
2. The current temperature setting will be displayed, then the HUNDREDS digit will begin to flash. This indicates that the station has entered the temperature setting mode.
3. Continue with the procedure of 2-4 above.
7
OPERATION
Desoldering
1. Set the temperature. See preceding section.
NOTE: Always set the temperature as low as possible for the work being done.
The temperature can be adjusted between 350 450°C (662 – 842°F).
2. Clean the tip of the nozzle.
Keep the tinned section of the nozzle clean and shiny by coating it with a
small amount of solder.
If the tip of the nozzle is coated with oxide, the nozzle’s heat conductivity
will be lowered. Coating the tip with a small amount of fresh solder ensures
maximum heat conductivity.
NOTE: Holder and sponge are not included with the Hakko 472D.
3. Melt the solder.
· Apply the nozzle to the soldered part and melt the solder.
NOTE: Never allow the nozzle to touch the board itself.
· Confirm that the solder is melted.
NOTE: · To confirm that all the solder is melted, observe the
inside of the hole and the backside of the P.W.B. If this is difficult to do,
try slowly moving the lead with the nozzle. If the lead moves, the solder is
melted. · Never move the lead by force. If the lead does not move easily, the
solder has not fully melted.
4. Extract the solder.
After confirming that the solder is completely melted, extract the solder by
pushing the button on top of the 807 desoldering iron, or pressing the trigger
switch on the 817 desoldering gun.
NOTE: Never leave any solder remaining inside the hole in the P.W.B.
5. Problems during desoldering.
If solder remains, resolder the component and repeat the desoldering process.
Sponge (Optional parts) Wipe away any oxide or old solder from the nozzle
using the hole in the center of the sponge.
Nozzle P.W.B. Solder Lead
Slowly move the lead with the nozzle.
Extract the solder by slowly moving the lead back and forth with the tip of
the nozzle whilst holding the button or trigger.
8
Filter indicator (Hakko 817 only the Hakko 807 does not have such an
indicator)
With the nozzle hole clear, pull the trigger and look at the indicator. If it
is red, clean the nozzle and heating element, empty the filter pipe, and/or
replace the filters. If the indicator is blue, cleaning is not necessary and
operations can be resumed.
NOTE The indicator will not operate properly if the hole of the nozzle is
plugged, or if the solder in the hole of the board being worked has not
melted.
Replacing the filter.
Replace the filter as shown 1 – 3 . During operation, the filter pipe is very
hot. Wait until the filter pipe is cool before replacing the filter. We
recommend keeping a second filter pipe containing new filters handy, and
replacing the installed filter pipe with this backup filter pipe.
Not required
Blue or slight amount of red can be seen.
Required
Solution
If the indicator is more
than half red, replace the
filter and clean the nozzle
and the inside of the
More than half heating element. (refer to
of the indicator p.12 Maintenance of the
is red.
Desoldering iron)
CAUTION: Any time there is a noticeable drop in suction efficiency, first
clean the nozzle and heating element with the cleaning pin. If the drop
persists, replace the filters on the 817 AND station.
3 Replace the entire filter pipe with the provided backup filter pipe. 2 Pull
1
Down
9
Problems during desoldering 1. The solder in the
junction is not sufficiently melted.
2. The nozzle is worn out.
3. Suction power is dropping.
4. Air is leaking from the vacuum system.
Post-operation maintenance.
To ensure a long service life, always perform the following maintenance
procedures immediately after using the Hakko 472D unit.
· Temperature is not high enough. Many assemblies require a greater heat
capacity to desolder, including multilayer P.W.B.s, power supplies, ground
planes in through-hole P.W.B.s, highcapacity transistors, triacs with heat
radiation fins, tuner P.W.B. ground wires, and large-scale transformer
terminals.
Use a pre-heater, such as the Hakko 853, or other heat source to heat the
P.W.B. to a temperature between 70-80°C. (160180°F.) that will not damage the
board or its components, then desoldering. Do not increase the temperature of
the gun by recalibration as this may damage the P.W.B. and its components.
· When the nozzle begins to wear out, the heating efficiency begins to
decline. Check the nozzle. If the solder plating is damaged, or the nozzle is
eroded, replace the nozzle.
· Replace the filters, and clean the nozzle and the inside of the heating
element, as described in the section on maintenance.
Check the air-tightness of the following parts and replace any that are worn.
a. Contact point of the nozzle and heating element. (for Hakko 807 & 817)
b. Front holder and nearby parts. (for Hakko 807 & 817)
c. O-ring in the back holder (for Hakko 817 only)
d. Hose (for Hakko 807 & 817)
e. Vacuum outlet cap (for Hakko 807 & 817)
f. Packing and nearby parts (for Hakko 817 only)
NOTE: Air leakage cannot be determined from the indicator (for Hakko 817 only)
Remove all solder from the inside of the nozzle and heating element. Refer to
MAINTENANCE, p.12.
Clean the tip of the nozzle with the cleaning sponge, then coat the tip with a
fresh layer of solder to protect the solder plating.
10
PARAMETER SETTING
The HAKKO 472D has the following parameters. Parameter settings can be
adjusted. 1. °C or °F temperature display selection. 2. Low temperature
tolerance. 3. Display of room temperature compensation value (test mode)
Once parameter input mode has been entered, set the parameters in the order
shown below. After all the parameters have been set, normal operation will be
resumed.
1. °C (Celsius) or °F (Fahrenheit)
temperature display.
1. Turn off the power switch. 2. Insert the control card into the slot in the
station. 3. Press and hold the and buttons simultaneously, then
turn on the power switch. 4. Continue holding down the and buttons until the
display shows °C (for Celsius) or °F (for Fahrenheit). 5. When the display
shows °C or °F, the station is in parameter
input mode. 6. Pressing the or button will cause °C or °F to be
displayed alternately. 7. Press the button to select the scale. The low
temperature
tolerance may now be entered.
2. Low temperature tolerance. (Flashing of the temperature display)
When the station enters the low temperature tolerance’ setting mode, the HUNDREDS digit will begin flashing. Enter and store the value in the same manner as described in
Changing the temperature setting’.
Range of allowable heater error temperatures For °C: 30 150°C For °F: 60
300°F
If a temperature value outside this range is selected, the display will again
flash the HUNDREDS digit. If this happens, reenter a correct temperature
value. After setting the low temperature tolerance value, the display will
show the room temperature compensation value (test mode).
3. Room temperature compensation value. (Test Mode)
The display will not blink and the heater will not receive power. The room
temperature compensation value is the measured temperature of the nozzle. This
function will be used later to calibrate the nozzle temperature. (See
“Recalibrate the temperature” on P.18)
No inputs are made here. Press to complete parameter input. The nozzle
temperature setting will be displayed for 2 seconds, after which power will be
supplied to the heater and normal temperature control will begin.
11
MAINTENANCE
Efficient desoldering depends upon the temperature, the quality and quantity
of the solder and flux. Perform the following service procedures as dictated
by the conditions of use. During maintenance, please wear gloves and work
carefully.
WARNING: Since the desoldering iron/gun can reach a very high temperature,
please work carefully. Except when cleaning the nozzle and heating element,
always turn the power switch off and disconnect the power plug before
performing any maintenance procedure.
Servicing the Desoldering iron
1. Inspect and clean the nozzle.
· Plug in the power cord, turn the power switch “ON” and let the nozzle heat
up.
· Clean out the hole of the nozzle with the nozzle cleaning pin. If the nozzle
cleaning pin does not pass through the nozzle, use the cleaning drill
(option).
NOTE: · The cleaning drill is not included. · The cleaning pin will not pass
through the nozzle
until the solder inside the nozzle is completely melted. · Verify that the
correct cleaning pin is used for the nozzle. The inside diameter of the nozzle
is stamped on the side of the nozzle.
· Check the condition of the solder plating, surface and inside hole of the
nozzle. If it is slightly worn, recoat the tip with fresh solder.
· If it is worn or eroded, or the inside diameter seems unusually wide,
replace the nozzle.
NOTE: The inside hole and the surface of the nozzle is plated with a special
alloy. Should this alloy become eroded by high temperature solder, the nozzle
will not be able to maintain the proper temperature.
· If the cleaning pin or cleaning drill do not pass through the hole in the
nozzle, replace the nozzle.
Cleaning with the nozzle cleaning pin.
The cleaning pin passes completely through the hole.
Cleaning with the cleaning drill (option).
· Before cleaning
· After cleaning
Insert the bit while turning it clockwise.
Pull the drill bit out straight without turning it.
solder plating
Diameter of hole is widened through erosion.
CAUTION If the cleaning drill is forced into the nozzle, the drill bit could
break or be damaged.
CAUTION Please use the proper sized cleaning pin or cleaning drill for the
nozzle diameter.
NOTE: Unfortunately, it is often difficult to observe this condition,
therefore, if desoldering efficiency goes down and all other parts appear to
be OK, the nozzle is probably eroded and should be replaced.
12
2. Remove the element cover, nut and nozzle.
CAUTION: The heating element is very hot during operation.
3. Clean out the hole in the heating element.
Be sure the solder in the hole in the heating element is completely melted,
then clean the hole with the cleaning pin provided. If the cleaning pin cannot
pass through the hole, replace the heating element.
Heating element
Element cover
Nozzle Nut
Remove the nut with the spanner.
Scrape away all oxidation from the hole in the heating element until the
cleaning pin passes cleanly through the hole.
The cleaning pin passes cleanly through the hole.
Cleaning the inside of the filter case
1. Replace the ceramic paper filter (S).
Remove the ceramic paper filter (S) and inspect it. If it is stiff with flux,
replace it.
VACUUM
Filter retainer
Ceramic paper filter (S)
Remove the filter retainer and push out the ceramic paper filter.
2. Reassemble the filter case.
CAUTION: Insert the SMALL ceramic paper filter into the filter retainer at the
station. Using the large ceramic paper filter may damage the unit, or reduce
the effectiveness of the unit.
13
Ceramic paper filter (S)
Secure the vacuum outlet cap.
Apply silicone grease to the O-ring (S-20) and securely tighten the vacuum outlet cap to prevent air leakage.
MAINTENANCE
Cleaning the pump
1. Disassemble the pump heads.
· Unplug the power cord. · Remove the cover screws. (right/left) · Remove the
cover. · Remove the pump head from each side of
the pump.
2. Clean the pump head.
· Remove the valve plate and fixing plate. · Remove any flux adhering to the
plates
with isopropyl alcohol. · If the valve plate is bent or stiff, replace it. ·
If the exhaust filter is dirty, replace it.
CAUTION: · If the fixing plate is difficult to remove, apply hot air
to warm it. · Never use excessive force to remove the plate as it
is easy to bend, and a bent plate will allow a leak, which reduces the
efficiency of solder extraction. · Clean the plates only with alcohol or
thinner.
Clean the pump head and fixing plate.
Fixing plate Valve plate Pump head Exhaust filter
3. Reassemble the pump heads.
Reassemble the valve plate and fixing plate.
CAUTION: When assembling the pump, be sure to check for air leaks.
Pump head
Valve plate Fixing plate Be sure the parts are aligned correctly.
14
MAINTENANCE
Hakko 807
Replacing the filters.
1. Turn the back holder knob counterclockwise and pull out the filter pipe.
2. If there is solder in two-thirds of the spring filter, replace the filter.
3. If the ceramic paper filter is stiff with flux and solder, replace the
filter.
4. Insert the spring filter into the filter pipe. 5. Insert the ceramic paper
filter and put the
back holder into the filter pipe. 6. Insert the filter pipe into the main body
and secure it by turning the back holder knob clockwise.
Replacing the heating element.
Check the resistance value. The resistance values of a working heating element
are 9.2 between pins 1 and 3 (heating element), 54 between pins 2 and 4
(sensor) at 73°F (23°C). If the measured values are outside this range,
replace the heating element. (No. A1174 24V-60W heating element for Hakko 807)
Replacing the heating element.
1. Unplug the cord.
2. Remove the nut, element cover, and
nozzle.
3. Turn the back holder knob counterclock-
wise and pull out the filter pipe.
4. Remove the housing fastener.
5. Remove the screws securing the housing
9 and the screws 3 4 securing the
flange to the housing.
6. Remove the front holder.
7. Remove the screw 5 6 7 securing the
heating element to the flange, and the
screw 1 2 .
5
1
3
6
7
24V
2
60W
4
15
Ceramic paper filter(L)
Spring Ffilter
Back holder
Filter pipe Spring filter
Filter holder Front holder
Filter holder
CAUTION Securely insert the spring filter to the end of the filter holder.
Pins
1
Fig. 1
2
4
3
Nut
Nozzle
Element cover
Fig. 2
Fig. 3
24V 60W
Fastener Back holder knob
Front holder
9
9
Fig. 4
MAINTENANCE
8. Desolder the heating element leads (marked H) and sensor leads (marked S).
9. Remove the old heating element and replace it with a new one.
10. Bend the lead wire as shown in Fig. 6, and pass two red leads and two
white leads through the holes as shown in Fig. 7. Secure a heating element to
the flange with the screws 5 6 7 .
11. Install the front holder. 12. Resolder the heating element leads (red
wires/H) sensor leads (white wires/S). 13. Reassemble the unit.
H S H S
Fig. 5
Wires
Fig. 6
CAUTION Be careful not to twist and pull the lead wire when installing the
heating element.
Flange
Pass the leads through the holes as shown.
Two
Two
red leads white leads
Fig. 7
NOTE: Be sure the insulation on the leads touches the board. Do not leave any bare wire exposed.
16
MAINTENANCE
Hakko 817
Replacing the filters.
CAUTION: The filter pipe is very hot.
1. Turn the power switch OFF. 2. When the filter pipe is cool to touch, push
down the release knob at the back of the gun and remove the filter pipe. 3. If
the ceramic paper filter is stiff with flux and solder, replace the filter. 4.
Insert the ceramic paper filter and attach the spring filter to the front
holder. 5. Insert the front holder into the filter pipe. 6. Insert the filter
pipe into the main body.
Replacing the heating element.
WARNING: Unplug the power cord before starting this procedure.
Check the resistance value The resistance values of a working heating element
are 9.2 between pins 1 and 3 (heating element), 54 between pins 2 and 4
(sensor) at 73°F (23°C). If the measured values are outside this range,
replace the heating element. (No.A1507 24V-60W heating element for Hakko 817)
Replacing the heating element. 1. Unplug the cord. 2. Remove the nut, element
cover and nozzle. 3. Remove the screws securing the heating
element to the housing. 4. Remove the screws securing the housing
and separate the housing. 5. Remove the packing. 6. Detach the terminal. 7.
Remove the old heating element and
replace it with a new one. 8. Reassemble the unit.
CAUTION: Be sure to place the packing to prevent air escaping. Failure so to
do will cause a loss in suction.
17
Front holder
Spring filter
Ceramic Paper Filter (L)
Ceramic Paper Filter (L)
Attach the front holder to the filter pipe so that it does not leak air.
Firmly press the back holder assembly into the filter pipe in order to
property seat the O-ring against the pipe.
Housing
Remove the filter pipe.
Unscrew the screws. Packing
Replacing the cord (For Hakko 807 and 817)
Test method 1
1. Turn the unit on. 2. Set the temperature to 450°C (842°F). 3. Before the
iron/gun reaches the set
temperature, wiggle the cord at various points along the length of the cord,
including in the strain relief area at the base of the iron/gun housing. If
the heater lamp flickers, the cord is broken and should be replaced.
Test method 2
Check the resistance between each pin on the connecting plug and its
associated wire on the terminal board inside the housing. All measured vales
should be 0. If any value is greater than 0, replace the cord.
Recalibrate the temperature
(a) Set the desired temperature. (b) Adjust the temperature calibration pot
(CAL) until the nozzle temperature (measured with a thermometer) is correct.
CAUTION: Never set the nozzle temperature above the maximum temperature. It
will cause problems.
CAUTION: The heater lamp will flicker if the iron/gun temperature is allowed to reach the set temperature. Before replacing the cord, be sure that this is not the reason for the flickering.
Pins
6
1
5
2
4
3
Figure 2. Desoldering station connector
Pin 1 Black Pin 2 White Pin 3 Red Pin 4 White Pin 5 Green Pin 6 Blue
CAUTION: There are two white wires. Check another combination if the first one is not 0.
18
ERROR MESSAGES
Various error messages will be displayed when there is a problem with the
Hakko 472D unit. If the following message is displayed, refer to
“TROUBLESHOOTING GUIDE”.
System Error Sensor Error
Low temperature tolerance
(Flashing of the temperature display)
After the power has been turned on, the system
checks the memory and the programs. If an
abnormality is found,
will be displayed, and
all operations will be completely stopped.
If there is a possibility of a failure in the sensor or
anywhere in the sensor circuit,
will be
displayed and power to the desoldering iron will be
cut off.
The sensor error also occurs if the cord assembly
is not properly connected.
If power is present at the desoldering tool and the nozzle temperature goes below the heater error temperature tolerance setting, the temperature display will flash. This indicates the possibility of a heater malfunction.
EXAMPLE: Assume the temperature setting is 400°C (750°F) and the low temperature tolerance is 50°C (100°F). If, even though the heater is receiving power, the temperature of the desoldering iron goes below 350°C (650°F) the display will begin to flash, indicating a possible heater malfunction.
EXAMPLE: 400 50°C = 350°C; (750 100°F = 650°F) The display will begin to flash.
NOTE: If the temperature begins to rise again, the display will stop flashing even if the displayed temperature is below 350°C (650°F).
BEFORE SERVICING ……
WARNING: · Disconnect the power plug before servicing.
Failure to do so may result in electric shock. · If the power cord is damaged,
it must be replaced by the manufacturer, its authorised
service agent, or a similarly qualified technician to avoid hazard. 19
TROUBLESHOOTING GUIDE
Troubleshooting Guide
Power lamp does not light up. · Is the power cord plugged in correctly?
Securely insert the power cord into the power supply.
· Is the fuse blown?
Investigate why the fuse blew and then replace the fuse. If the cause can not
be determined, replace the fuse. If the fuse blows again, send the unit in for
repair.
Example Is the inside of the gun short-circuited?
Pump does not operate. · Is the cord assembly properly
connected?
Reconnect the cord assembly. (Refer to the appropriate paragraphs under
Maintenance’.) · Is the nozzle or hole in the heating element clogged? Clean it. (Refer to the appropriate paragraphs under
Maintenance’.)
Solder is not being absorbed.
· Is the spring filter full of solder?
Replace it with a new one. (Refer to the appropriate paragraphs under
Maintenance’.) · Is the ceramic filter hardened? Replace it with a new one. · Is there a vacuum leak? Check the connections and replace any worn parts. The nozzle does not heat up. · Is the desoldering iron/gun cord assembly properly connected? Reconnect it. · Is the heating element damaged? Replace it. (Refer to the appropriate paragraphs under
Maintenance’.)
Note : When repairs are needed please send both the desoldering iron/gun and
the station to your sales agent or American Hakko.
20
System Error
is
displayed.
Sensor Error
is
displayed.
· Is the iron/gun cord plugged in correctly?
· Is the iron/gun cord good?
· Is the heating element good?
Call your Hakko representative.
Insert the plug securely into the receptacle.
Replace the cord. (Refer to the appropriate paragraphs under Maintenance’.) Replace the heating element. (Refer to the appropriate paragraphs under
Maintenance’.)
Low temperature tolerance is displayed frequently.
(Flashing of the temperature display.)
· Is the setting value for the low temperature tolerance too low?
Increase the setting value.
21
REPLACEMENT/OPTIONAL PARTS
øB øA
Replacement and optional parts for Hakko 807/817
Part No. A1002B A1003B A1393B A1395B A1487B
øA 0.8 mm (0.03 in.) 1.0 mm (0.04 in.) 1.0 mm (0.04 in.) 1.3 mm (0.05 in.) 0.6 mm (0.02 in.)
øB 2.3 mm (0.09 in.) 2.0 mm (0.08 in.) 1.6 mm (0.06 in.) 2.3 mm (0.09 in.) 1.5 mm (0.06 in.)
øB øA
Part No. A1004B A1005B A1006B A1007B A1396B
øA 0.8 mm (0.03 in.) 1.0 mm (0.04 in.) 1.3 mm (0.05 in.) 1.6 mm (0.06 in.) 2.3 mm (0.09 in.)
øB 2.3 mm (0.09 in.) 2.5 mm (0.1 in.) 3.0 mm (0.12 in.) 3.0 mm (0.12 in.) 4.0 mm (0.16 in.)
11 mm (0.43 in.)
øB øA
Spanner, cleaning brush, silicone grease, iron holder
Part No.
øA
øB
A1394B 1.0 mm (0.04 in.) 2.3 mm (0.09 in.)
· Cleaning Pin/Drill
Part No. B1215 B1086 B1087 B1088 B1089 B1302 B1303 B1304 B1305
Part name/Description Cleaning pin for heating element Cleaning pin for ø0.8 mm (0.03 in.) nozzle Cleaning pin for ø1.0 mm (0.04 in.) nozzle Cleaning pin for ø1.3 mm (0.05 in.) nozzle Cleaning pin for ø1.6 mm (0.06 in.) nozzle Cleaning drill for ø0.8 mm (0.03 in.) nozzle Cleaning drill for ø1.0 mm (0.04 in.) nozzle Cleaning drill for ø1.3 mm (0.05 in.) nozzle Cleaning drill for ø1.6 mm (0.06 in.) nozzle
Part No. B2100 B1670 A1028 B2729 B2832 A1319
Part name/Description Spanner (for 807/817) Cleaning brush Silicone grease Iron holder for 807 Iron holder for 817 Packing for Hakko 817
22
PARTS LIST (Iron for Hakko 807)
NOTE: Spare or repair parts do not include mounting screws, if they are not
listed on the description. Screws must be ordered separately.
12 16 15 13
Pan head screw M2.6 × 7 (1) Sus
17
11
19
8
10
9
7
14
18
5
6
Item No. Part No.
Part Name
Description
1
Nozzle
See P.15
2
B1653 Element cover
3
A1174 Heating element
24V-60W
4
B1015 Nut
5
B1654 Flange
6
A1304 Front holder
7
A1030 Spring filter
Set of 10
8
B1655 Button
9
B1656 Board
With switch
10
B1916 Filter pipe
11
A1033 Ceramic paper filter (L)
Set of 10
12
B1657 Cord assembly
13
B1917 Back holder assembly
14
B1659 Housing
With a screw & fastener
15
B1023 Hose
16
B1024 Cord holder
Set of 4
17
B1660 Housing fastener
18
B1915 Filter holder
19
B2517 Filter pipe asse’y With filter holder & filters
23
Pan head screw M2.6 × 7 (7) Sus
3 1 2 4
PARTS LIST (Gun for Hakko 817) 1 2
3 6
5
7 11
8
9
4
Pan head screw M2.6 × 10 (1) with washer Sus
20 19
18
17
Pan head screw M2.6 × 7 (2) Sus
16
15
14
12 10
Item No. Part No.
Part Name
Description
13
1 A1314 Front holder
2 A1030 Spring filter
10pcs.
3 A1033 Ceramic paper filter (L) 10pcs.
4 B2073 Filter pipe
With front holder & filters
5 A1012 O-ring
With O-ring
6 B1018 Back holder assembly
7 B1019 Release knob
8 B1020 Spring for release knob
9 B2830 Housing
With screws
10 B1023 Hose
11 A1319 Packing
12 B2831 Cord assembly
With micro switch & plug
13 B1024 Cord holder
Set of 4
14 B1022 Cord stopper
15 B1026 Micro switch
16 B1021 Trigger
17 A1507 Heating element
“24V, 60W”
18
Nozzle
See P.22
19 B1653 Element cover
20 B1015 Nut
24
PARTS LIST (Station)
NOTE: Spare or repair parts do not include mounting screws, if they are not
listed on the description. Screws must be ordered separately.
Truss screw Ni M4 × 5 (8)
Truss screw M4 × 5 (4)
21
472D Station
37
Item No.
Part No.
Part Name
Description
1 B1029 Vacuum outlet cap
2 A1009 Ceramic paper filter (S) Set of 10
3 B1063 Filter retainer
4 B1034 O-ring
S-20
5 B1031 Vacuum outlet retainer With O-ring & screws
6 B1064 Filter case joint
7 B1662 Receptacle
8 B1084 Power switch
9 B1204 Rubber foot
10 B2724 Chassis
With rubber foot
11 B2314 Hose assembly
12 B2726 P.W.B. for display
13 B2727 P.W.B. for heat control
14 B2047 Membrane sheet
15 B2388 Control card
16 B2444 Pump assembly
17 B2728 Transformer
18 B1041 Fuse holder
19 B1275 Fuse
250V-2A (U)
20 B2068 Power cord, 3 core &
American plug
21 B2725 Cover
22 B2729 Iron holder
23 B1053 Balance weight
24 B1312 Crank
25 B2506 Damper
Set of 2
26 B1057 Ring for bearing
27 B2060 Crank shaft
With screw
28 B2059 Pump flame
29 B2058 Motor
30 A1013 Diagram
Set of 2, with screws
31 B2085 Diagram setting plate
32 B1056 Fixing plate
33 A1014 Valve plate
Set of 2
34 B1050 Pump head
With screws
35 B1059 Exhaust filter
Set of 2
36 B1313 Filter retaining pin
37 B2832 Iron holder
for 817
25
22
Pan head screw with washer M3 × 6
23 24
25 26
Pan head screw with washer M3 × 6 (4)
27
Pan head screw with washer M4 × 12 (8)
Flat head screw M4 × 12 (2)
30
31
Flat head screw
32 M4 × 8 (4) 33
35
36
34
Pan head screw with washer M4 × 8 (4)
Pan head screw with washer M4 × 30
External tooth lock washer
Nominal size 4
Pan head screw with washer M4 × 6
External tooth
lock washer
18
Nominal size 4
19
16
17
Spacer Nominal size
4 × 25
Pan head screw with washer M4 × 6
Pan head screw with washer M3 × 6 (8)
13 12
External tooth lock washer Nominal size 4
20 28
29
11
10
8
Spring washer Nominal size 4 (4)
Hexagon nut M4 (4)
9 6
Pan head screw 5
M4 × 25
4 3
7 14
2 15
1
26
WIRING DIAGRAM
Motor
Switch
2
2
1
1
13
CN2
P.W.B. for control
CN1 CN3
Power cord
1
4
1
4
13
CN2 CN1
Fuse holder
Transfomer
P.W.B. for display
1 2
3
5 Iron
4
HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL:+81-6-6561-3225
FAX:+81-6-6561-8466 http://www.hakko.com/
AMERICAN HAKKO PRODUCTS, INC.
28920 N. AVENUE WILLIAMS VALENCIA CA 91355, U.S.A. TEL:
661-294-0090 FAX:
661-294-0096 Toll Free (800)88-HAKKO
www.hakkousa.com
4 2 5 5 6
27
Nov. 2002
MA01080JU021106
References
- HAKKO Corporation - We respond to soldering needs throughout the world.
- American Hakko Products, Inc. Home of superior quality soldering, desoldering, rework, BGA, and fume extraction systems and hand tools for the electronics manufacturing industry.
- Manual-Hub.com – Free PDF manuals!
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