greenworks TBMS-MCS60060 Gwu Greene System Installation Guide

: June 1, 2024
: Greenworks

Table of Contents

TBMS-MCS60060 Gwu Greene System
Product Information
Specifications:
Product Usage Instructions:
Frequently Asked Questions (FAQ):

TBMS-MCS60060 Gwu Greene System

“`html

Product Information

Specifications:

Brand: GWU-GreenE SYSTEM
Manufacturer: Greenworks North America, LLC
Address: 500 South Main Street, Suite 450 Mooresville, NC
28115
Contact: Tel: 1-888-909.6757, E-mail:
PowerHub@greenworkspower.com
Model Number: 320102087402
Certification: UL

Product Usage Instructions:

Packing List:

When unpacking your GWU-GreenE SYSTEM, ensure you have all the
following items:

Inverter X1
Mental cover X1
Bracket X1
Self-tapping screw X12

Installation Guide:

Attach the mental cover to protect the inverter.
Fix the bracket using the provided self-tapping screws and
expansion bolts.

BMS (TBMS-MCS60060):

The BMS is essential for guiding the installation and
maintenance of your battery module.

Accessories for Both Floor and Wall Mounting:

The separate accessory box contains items like base support,
transverse plate, screws, and washers for mounting purposes.

Frequently Asked Questions (FAQ):

Q: Can I mount the battery module on both floors and

walls?

A: Yes, the accessories provided allow for mounting on both
concrete and wooden walls as well as floors.

“`

QUICK INSTALLATION GUIDE
GWU-GreenE SYSTEM

Greenworks North America, LLC
Add: 500 South Main Street, Suite 450 Mooresville, NC 28115 Tel: 1-888-909.6757 E-mail: PowerHub@greenworkspower.com

320102087402

UL
Copyright Declaration
The copyright of this manual belongs to Greenworks North America, LLC. Any corporation or individual should not plagiarize, partially or fully copy (including software, etc.), and no reproduction or distribution of it in any form or by any means. All rights reserved. Greenworks North America, LLC reserves the right of final interpretation.
www.greenworkstools.com

1. Packing List
· Packing list of inverter

Packing list

A

D

B

E

F

I

G

H

J K

C

L

M

N

O

P

Q R

Item Name

A Inverter X1
B Mental cover X1
C Bracket X1 D Self-tapping screwX12 E Expansion boltX12 F WasherX12 G M5X10 screwX10 H Grounding terminalX5 I PE cableX1 J 8 AWG ferrules X3 K 10 AWG ferrules X6 L DocumentsX3 M Circuit breakerX1 N Communication dongleX1
(Optional) O Cable protective guardX1
P Fixing plate of coverX2

Q

8-pin female terminal block with terminating resistorX1

R M4X10 screwX2

Description
Product Protect the inverter Support the inverter Fix the bracket Fix the bracket Fix the bracket Fix the cover, cable protective guard and cover fixing plate For grounding Grounding cable between inverter and BMS For AC cable For PV cable User manual, installation guide and quick installation guide Mount it on the BI For communication
Protect the cable between inverter and BMS Connect the cover and the bracket
Additional 8-pin female terminal block with terminating resistor
Fix the fixing plate between inverter bracket and BMS 1

Packing List
· Packing list of battery
BMS (TBMS-MCS60060)

A

B

Item A B

Name and Quantity BMS User ManualX1

One Battery Module (TP-HS50×1):

Description Product Guide the installation and maintenance

B

C

D

E

F

A

G

H

I

Item Name and Quantity
A Battery moduleX1 B BracketX2 C Expansion boltX4 D Expansion boltX2 E WasherX2 F Fixing plate (3 holes)X2 G Fixing plate (2 holes)X2 H M5*10 cross screwX10 I Quick Installation GuideX1

Description
Product Support battery module to be mounted on the wall Fix the bracket Fix the bracket Fix the bracket Connect two battery modules with bracket Connect two battery modules Fix the fixing plate Guide the installation

NOTE! The above-mentioned accessories are only for one battery module.

2

Packing list
Accessories for Both Floor and Wall Mounting (Separate Accessory Box)

A

B

C

D

E

F

G

H

Item Name and Quantity
A Base supportX2 B Transverse plateX1 C Expansion screwX6 D M58 countersunk screwX4 E M520 countersunk screwX6 F Adjustment screwX2 G Self-tapping screwX6 H WasherX6

Description Support the base Support the base Fix the base support in case of concrete wall Fix the transverse plate with base support Fix the two sides of base Adjust the base to be leveled Fix the base support in case of wooden wall Fix the base support in case of wooden wall

Base for Battery:

Item /

Name and Quantity Base

Description Product

3

Packing List
· Packing list of BI

A

B

C

D

E

F

K

G H

I

J

L

Item Name and Quantity

Description

A Backup intefaceX1

Product

B BracketX1

Support the BI to be mounted on the wall

C Expansion boltX5

Four for fixing the bracket and one for fixing the BI

D Self-tapping screwX5

Four for fixing the bracket and one for fixing the BI

E WasherX5

Four for fixing the bracket and one for fixing the BI

F 551323.7mm Copper barX4 For parallel connection with inverter

G M4*12 cross screwX1

Fix the circuit breaker

H M5*12 cross screwX8

Fix the part when parallel connection with inverter

I 40137.9mm Copper barX4 For parallel connection with inverter

J Communication cableX1

Communicate with inverter

K Cable tieX5

Fix the cable

L Punching reference paperX1 For hole location

4

2. Overview of Terminals
· Terminals and breaker of inverter

Overview of Terminals

5

6 4

2 1 7
3

Inverter power terminal (Purchased by customer)

No. Terminals 1 PV terminals 2 AC terminals

Type 90°C(194°F), 600 V, copper 90°C(194°F), 600 V, copper

3

Ground terminals 90°C(194°F), 600 V, copper

Cross-sectional Area Range Strip Length

10-8 AWG

0.47 in / 12 mm

12-8 AWG (3.8KW), 10-8 AWG (5/6/7.6KW)

0.47 in / 12 mm

8 AWG

0.47 in / 12 mm

Inverter communication terminal (Purchased by customer)

No. Terminals

Port Pin Pin 1: RS485_METER_A Pin 2: RS485_METER_B

Type Range
CAT5 or better

Strip

Length

Torque (in-lbs)

4 AUX terminal

Pin 3: GND Pin 4: +12V_RELAY_OUT Pin 5: DRM0

24-18 AWG 0.24 in / 6 mm 1.8

Pin 6: +12V_COM

Pin 7: STOP_NO+ Pin 8: STOP_NO-

5

Overview of Terminals

Inverter communication terminal (Purchased by customer)

No. Terminals

Port Pin Pin 1: SYSR_L

Type Range

Strip Length

Torque (in-lbs)

Pin 2: SYSR_H

5

COMM in terminal

Pin 3: CAN_L Pin 4: CAN_H Pin 5: RS485_BI_A

CAT5 or better

24-18 AWG

0.24 in / 6 mm 1.8

Pin 6: RS485_BI_B

Pin 7: +12V Pin 8: GND

18-16 AWG

Pin 1: SYSR_L

Pin 2: SYSR_H

6

COMM out terminal

Pin 3: CAN_L Pin 4: CAN_H Pin 5: RS485_BI_A

CAT5 or better

24-18 AWG

0.24 in / 6 mm 1.8

Pin 6: RS485_BI_B

Pin 7: +12V Pin 8: GND

18-16 AWG

7

MLPE terminal Pin 1: GND

Pin 2: RS485_MLPE_A

CAT5 or better

24-18 AWG

0.24 in / 6 mm

1.8

Pin 3: RS485_MLPE_B

Inverter breaker and switch

No. Component Description

1

AC Breaker

3.8 KW: Noark # B1N2C20: 20 A Circuit Breaker; 2-Pole, 240 V, 10 kAIC 5 KW: Noark # B1N2C30: 30 A Circuit Breaker; 2-Pole, 240 V, 10 kAIC 6 KW: Noark # B1N2C35: 35 A Circuit Breaker; 2-Pole, 240 V, 10 kAIC 7.6 KW: Noark # B1N2C40: 40 A Circuit Breaker; 2-Pole, 240 V, 10k AIC

Source
Can be purchased from the manufacturer

2

Emergency stop switch

Normally closed (NC) contact The UL certification is required for the emergency stop switch.

Purchase by customer

6

· Terminals breaker of battery

COMM

DIP

terminal

BMS DIP

GND

Overview of Terminals

BAT+

BAT-

POWER

BAT+

Power button

BAT-

Right side view

Circuit breaker Left side view
7

Overview of Terminals

· Terminals breaker of BI

13

20 21 22

19

14

16 17 18

15

1

8

2

4

7

3

5 6

12

10

9

11

BI power terminal (Purchased by customer)

No. Terminals 1 INV terminals 2 GEN terminals

Cross-sectional Area Range 12-8 AWG (3.8 KW), 10-8 AWG (5/6/7.6 KW)
8-4 AWG

Strip Length 0.67 in / 17 mm 0.67 in / 17 mm

Torque (in-lbs) 30 /

3 Load terminals 4 Grid terminals 5 INV Neutral terminals 6 GEN Neutral terminals 7 Load Neutral terminals

3 AWG-4/0 AWG
3 AWG-4/0 AWG 12-8 AWG (3.8 KW), 10-8 AWG (5/6/7.6 KW) 8-4 AWG 3 AWG-4/0 AWG

1.25 in / 32 mm 275 1.25 in / 32 mm 275 0.79 in / 20 mm 275 0.79 in / 20 mm / 1.77 in / 45 mm 275

8 Main Neutral terminals 3 AWG-4/0 AWG

1.77 in / 45 mm 275

9 INV Ground terminals 8 AWG

0.79 in / 20 mm 30

10 GEN Ground terminals 11 Load Ground terminals

8-6 AWG 6-4 AWG

0.79 in / 20 mm 30 1.77 in / 45 mm 30

12 Main Ground terminals 6-4 AWG

1.77 in / 45 mm 30

The type of BI power cable shall be 90°C(194°F), 600 V, copper.

8

Overview of Terminals

BI communication terminal (Purchased by customer)

No. Terminals Port Pin Pin 1: RESERVE

Type

Range

Strip Length

Torque (in-lbs)

Pin 2: RESERVE

Pin 3: CAN_L

INV

Pin 4: CAN_H

13 Communicatio

n terminal

Pin 5: RS485_BI_A

Pin 6: RS485_BI_B

CAT5 or better

24-18 AWG

0.24 in / 6 mm 1.8

Pin 7: +12 V Pin 8: GND Pin 1: DRY_GEN Pin 2: GEND_GEN

18-16 AWG 24-16 AWG

14

AUX1 terminal

Pin 3: RS485_RESERVE_A Pin 4: RS485_RESERVE_B Pin 5: RESERVE Pin 6: RESERVE

CAT5 or better

0.24 in / 6 mm 1.8

24-18 AWG

Pin 7: STOP_NO+

Pin 8: STOP_NO-

Pin 1: NO_1

Pin 2: COM_1

Pin 3: NC_1
Pin 4: NO_2 15 AUX2terminal
Pin 5: CON_2/3

24-16 AWG 0.24 in / 6 mm 1.8

Pin 6: NC_2

Pin 7: NO_3 Pin 8: NC_3 16 CT1 terminal Pin 1: CT1+ Pin 2: CT117 CT2 terminal Pin 1: CT2+ Pin 2: CT218 CT3 terminal Pin 1: CT3+ Pin 2: CT319 CT L1A terminal Pin 1: CT L1A+ Pin 2: CT L1A-

Shielded, twisted pair

/

Shielded, twisted pair

/

Shielded, twisted pair

/

Shielded, twisted pair

/

9

Overview of Terminals

No. Terminals

Port Pin

20 CT L1B terminal Pin 1: CT L1B+ Pin 2: CT L1B-

21 CT L2A terminal Pin 1: CT L2A+ Pin 2: CT L2A-

22 CT L2B terminal Pin 1: CT L2B+ Pin 2: CT L2B-

Type

Range

Shielded, twisted pair

/

Shielded, twisted pair

/

Shielded, twisted pair

/

Strip Length

Torque (in-lbs)

/

BI breaker and switch (Purchased by customer)

No. Component Description

Amps Part Number Description

100 CSR2100 Eaton # CSR2100: 100 A / 240 V, 25 kAIC, 2-Pole

125 CSR2125N Eaton # CSR2125N: 125 A / 240 V, 25 kAIC, 2-Pole

150 CSR2150N Eaton # CSR2150N: 150 A / 240 V, 25 kAIC, 2-Pole

175 CSR2175N Eaton # CSR2175N: 175 A / 240 V, 25 kAIC, 2-Pole

200 CSR2200N Eaton # CSR2200N: 200 A / 240 V, 25 kAIC, 2-Pole

100 BW2100 Eaton # BW2100: 100 A / 240 V, 10 kAIC, 2-Pole

125 BW2125 1 Grid breaker
150 BW2150

Eaton # BW2125: 125 A / 240 V, 10 kAIC, 2-Pole Eaton # BW2150: 150 A / 240 V, 10 kAIC, 2-Pole

175 BW2175 Eaton # BW2175: 175 A / 240 V, 10 kAIC, 2-Pole

200 BW2200 Eaton # BW2200: 200 A / 240 V, 10 kAIC, 2-Pole

100 BWH2100 Eaton # BWH2100: 100 A / 240 V, 25 kAIC, 2-Pole

125 BWH2125 Eaton # BWH2125: 125 A / 240 V, 25 kAIC, 2-Pole

150 BWH2150 Eaton # BWH2150: 150 A / 240 V, 25 kAIC, 2-Pole 175 BWH2175 Eaton

BWH2175: 175 A / 240 V, 25 kAIC, 2-Pole

200 BWH2200 Eaton # BWH2200: 200 A / 240 V, 25 kAIC, 2-Pole

2

Emergency Normally closed (NC) contact stop switch The UL certification is required for the emergency stop switch.

10

1863 mm 73.35 in 1408 mm 55.43 in 1563 mm 61.54 in 1108 mm 43.62 in

Mechanical Installation
3. Mechanical Installation (Floor-mounting)
· Weight and mounting height instructions

4 Batteries
844 mm 33.23 in
Inverter
BMS Battery
Battery
Battery
Battery Base Weight(lb/kg): 591/268

3 Batteries
844 mm 33.23 in
Inverter
BMS Battery
Battery
Battery Base Weight(lb/kg): 472/214

1263 mm 49.72 in
808 mm 31.81 in

2 Batteries
844 mm 33.23 in
Inverter
BMS Battery Battery Base Weight(lb/kg): 353/160
11

Mechanical Installation
· Mount the battery
Step 1 Mount the base
1

Step 2 Mount the battery module
Hand remove
1

Bottom view
Top view
2

M8*85 × 4
2
Marker Measuring tape

Mark

1.57 in 40 mm

1.57 in

40 mm

12 3

3

Mechanical Installation Hand remove

M5

8.8 lbf.in /

1.0 N·m

13

Mechanical Installation
4
Mark Attach screw but
not tighten
14 5

M5
8.8 lbf.in / 1.0 N·m

Mechanical Installation
Ø 0.39 in./10 mm for Wall Bracket
3.54 in 90°
/90 mm
CAUTION! Please re-mount the dust cover to the battery module before drilling holes to avoid dust falling into the interface and do remember to remove the dust cover again after the installation wall bracket completed.
6
32 in /812.8mm

7

15

Mechanical Installation
Mark
Attach screw but not tighten, and align the
hole location of battery Tapping Screw × 2 Washer × 2 Wall Bracket × 2
8
Let the Platen down
16 9

Mechanical Installation

Platen (3 holes) × 2 M5*10 Screw × 6
2.2-2.5 N·m
10

Mark

Let the Platen down
Tapping Screw × 2 Washer × 2
Wall Bracket × 2

11

17

Mechanical Installation
Step 3 Mount the BMS

Mechanical Installation
· Mount the inverter
Screw in the two M4 screws, adjust the bracket to be firmly attached on the wall surface and tignen M4 screws

Hand remove

1

M5
8.8 lbf.in / 1.0 N·m

18 2

2

M4 4.4 lbf.in / 0.5 N·m
Round holes
19

Mechanical Installation

4 drill for wooden wall 10 drill for concrete wall
Depth: 2.16 in / 55 mm

CAUTION!
Remove the screws on the bracket and disassemble the bracket before drill holes.

3

5

Mechanical Installation
10 mm 26.5 lbf.in / 3.0 N·m

20 4

For wooden wall, this step is not required

For solid concrete wall, this step is required

Back view
6

Front view
21

Mechanical Installation
7 22 8

M5 8.8 lbf.in / 1.0 N·m
9

Mechanical Installation

Inverter BMS

Dowel pins Pins holes

M5
8.8 lbf.in / 1.0 N·m

Left side view

Right side view

M5
8.8 lbf.in / 1.0 N·m

10

23

Mechanical Installation
· Mount the BI
16 in/406 mm

1 24 2

3
4 drill for wooden wall 10 drill for concrete wall
Depth: 2.16 in / 55 mm
4

Mechanical Installation
This step is not required in case of wooden wall.
10 mm 26.5 lbf.in / 3.0 N·m
25

Mechanical Installation

Hang the BI on the bracket
5

Secure the BI on the wall
26 6

10 mm
26.5 lbf.in / 3.0 N·m

· Drill a hole in the back (Not recommended)

Mechanical Installation

Corresponds to the holes below the perforated paper
1

Drill the hole with a hole cutter. Choose 1 inch or 2inch size (Metal chips must be cleaned after drilling)

2

27

Mechanical Installation

Lock nut, waterproof gasket(outside), conduit
NOTE! Prohibit the flow of water inside the tubing water into the machine! 3

28 4

The top of the nut and contact surface of the threads must be cleaned after locking the nut, as well as the contact surface between the nut and the box. TSE-382 waterproof adhesive or a similar performance glue.
NOTE! Drilling a hole in the wall is required before cutting a hole in the rear. To guarantee easy installation of the conduit and sealing with the chassis, the hole’s size must be greater than the conduit’s outside diameter.

Mechanical Installation
4. Mechanical Installation (Wall-mounting)

32 28

in/ in/

781112..28

mmmm

M5 17.7 lbf.in / 2.0 N·m
1
32 in/ 812.8 mm

Cylindrical plastic bubble spirit level

Ground

Note: The distance from the Base to the ground is decided according to the local regulations.

8 drill for wooden wall

12 drill for concrete wall

Depth:

1.97 in/ 50 mm

3.54 in/ 90 mm

2

29

Mechanical Installation
32 in/ 812.8mm

Cylindrical plastic bubble spirit level
3

26.5 lbf.in / 3.0 N·m

x 4

For solid wood wall For concrete wall

M5
8.8 lbf.in / 1.0 N·m
The steps of mounting battery modules, BMS and inverter are same as the floormounting’s. Please refer to Chapter 3. 30 4

Wiring Connection on the Inverter
5. Wiring Connection on the Inverter
· AC cable
ABC

128 AWG (for GWU-HYB 3.8 DH) 108 AWG (for GWU-HYB 5.0 DH / 6.0 DH / 7.6 TH)

A: L1 terminal B: L2 terminal

C: N terminal

0.47 in / 12 mm Wirings

· PV cable

AB C D E F

A,C and E: PV+ terminal B, D and F: PV- terminal

2 MPPTs(for GWU-HYB 3.8 DH / 5.0 DH / 6.0 DH) 3 MPPTs (for GWU-HYB 7.6 TH)

10-8 AWG 0.47 in / 12 mm

Wirings

31

Wiring Connection on the Inverter
· GND cable

for PV connection
for AC connection
8 AWG 0.47 in / 12 mm Wirings

32

· Communication cable

Wiring Connection on the Inverter

Inverter

BI

120-Ohm terminating resistor

ON ACT

321 MLPE
Inverter

COMM IN 12345678

COMM OUT 12345678

AUX 12345678

COMM IN 12345678

COMM OUT 12345678

AUX 12345678

23 456

INV AUX1

12345678 12345678

BI

EPO

AUX2

12345678

CT1 CT2 CT3

33

Wiring Connection on the Inverter

Diagram for communication connection steps between inverters

Step 1
8-pin

Step 2 Strip Length 0.24 in / 6 mm

24-18 AWG 18-16 AWG

Conduit

Step 3

Step 4

Wiring Connection on the Inverter

Diagram for communication connection steps between inverter and BI

Step 1

Step 2
Strip Length 0.24in./6mm

8-pin

24-18 AWG 18-16 AWG

Conduit

Step 3

Step 4

Step 5

1

8

1

8

On the side of the first inverter
34

On the side of the second inverter

Step 5

1

8

On the side of inverter

Step 5

1

8

On the side of BI
35

Wiring Connection between Inverter and Battery
6. Wiring Connection Between Inverter and Battery
· BAT+, BAT- and COMM cable
BAT+, BAT- and COMM cable originally connected on side of inverter.
BAT+ COMM BAT-

On the side of inverter

BAT+

COM BAT-

BMS DIP

BAT+

BATPOWER

36

On the side of battery

Wiring Connection between Inverter and Battery
Inverter Battery
Connection between inverter and battery · GND cable

M5
17.7 lbf.in / 2.0 N·m

8 AWG 0.47 in / 12 mm Wirings

For easier connection, please connect the grounding cable on the BMS first. 37

Wiring Connection on the BI
7. Wiring Connection on the BI
7.1 Connect Inverter Conductors to BI · AC cable
L1 L2 L1 L2 L1 L2 L1 L2

128 AWG(for GWU-HYB 3.8 DH) 108 AWG(for GWU-HYB 5.0 DH / 6.0 DH / 7.6 TH)

N bus GND bus
0.67 in / 17 mm Wirings
AC cable 8 AWG 0.79 in / 20 mm
Wirings GND cable

Wiring Connection on the BI
· Neutral-Ground Bonding Strap-factory installed Remove Neutral-Ground bonding strap from BI if not installed as service equipment. Proper earth connection and Neutral-Ground bonding strap is required for safe operation of the system and for compliance with local code requirements.
Neutral-Ground bonding strap
N bus GND bus

38

39

Wiring Connection on the BI
7.2 Connect Generator and EPO Conductors to BI · AC cable of generator
L2 L1
8-4 AWG 0.67 in / 17 mm Wirings
AC cable 8-6 AWG 0.79 in / 20 mm
Wirings GND cable

Wiring Connection on the BI

· Communication cable of generator and EPO

Step 1
8-pin

Step 2

Strip Length 0.24 in / 6 mm

24-16 AWG 24-18 AWG

Generator EPO

Conduit

Step 3

Step 4

1

8

On the side of BI

40

41

Wiring Connection on the BI
7.3 Connect Load Conductors to BI

· AC cable

L1 L2 N

6-4 AWG 1.77 in / 45 mm Wirings
GND cable

4/0 AWG 1.25 in / 32 mm Wirings
AC cable

7.4 Connect Grid Conductors to BI
Before installing a main breaker

Wiring Connection on the BI N L1 L2

6-4 AWG 1.77 in / 45 mm Wirings
GND cable

4/0 AWG 1.25 in / 32 mm
Wirings AC cable

After installing a main breaker

N L2 L1

6-4 AWG 1.77 in / 45 mm

4/0 AWG 1.25 in / 32 mm

Wirings

42

GND cable

AC cable

43

Wiring Connection on the BI
7.5 Connect CT to BI
A set of CTs (CT L1A , CT L2A,200A) has been built in the BI. In some application scenarios ,it can measure both load and generation and there is no need to connect external CTs.But in some application scenarios,such as Partial-Home Backup solution,connecting external CTs (CT L1B , CT L2B) to measure total current both load and generation is needed. In addition,if the site includes solar equipment, a solar CT is placed after the solar inverter to measure the solar output. CT L1A terminal and CT L1B terminal have been connected in parallel on PCB. CT L1A and CT L1B are used to measure total current both load and generation of the same phase L1. CT L2A terminal and CT L2B terminal have been connected in parallel on PCB. CT L2A and CT L2B are used to measure total current both load and generation of the same phase L2.
NOTE! For detailed information about how to configure external CT, please refer to “BI CT configuration for GWU-GreenE”.
44