greenworks GD40CS15 40V Electric Chainsaw Instruction Manual

October 30, 2023
Greenworks

greenworks GD40CS15 40V Electric Chainsaw

Product Information

The product is a chainsaw model GD40CS15 (CSF403) manufactured by Garden Equipment Ltd. The chainsaw is designed to be used outdoors and conforms to the Supply of Machinery (Safety) Regulations 2008 and Use Outdoors Regulations 2001. The product has been assessed for conformity using various standards including BS EN 62841-1, BS EN 62841-4-1, BS EN 62233, BS EN 55014-1, BS EN 55014-2, BS EN ISO 3744, ISO 11094, BS EN 62321-3-1, BS EN 62321-4, BS EN 62321-5, BS EN 62321-6, BS EN 62321-7-1, BS EN 62321-7-2, and BS EN 62321-8. The chainsaw has a measured sound power level of 102.1 dB(A) and a guaranteed sound power level of 106 dB(A).

Product Usage Instructions

General Power Tool Safety Warnings

Before using the chainsaw, carefully read and understand the general power tool safety warnings provided in the user manual.

product Installation

  1. Unpack the machine carefully.
  2. Add the guide bar and chain oil to the chainsaw.
  3. Assemble the guide bar and the chain.
  4. Install the battery pack.
  5. Remove the battery pack when not in use.

Product Operation

  1. Examine the chain oil before use.
  2. Hold the machine firmly with both hands while operating.
  3. Start the machine according to the instructions provided in the user manual.
  4. Stop the machine immediately if necessary.
  5. Operate the chain brake when required.
  6. To feel a tree, follow the instructions provided in the user manual carefully.
  7. To climb a tree, follow the instructions provided in the user manual carefully.
  8. To buck a log, follow the instructions provided in the user manual carefully.

Product Maintenance

Regular maintenance is required to keep the chainsaw in good working condition. Refer to the user manual for maintenance instructions and guidelines.

DECLARATION OF CONFORMITY (UK)

Name and address of the manufacturer:

  • Name: GLOBGRO AB
  • Globe Group Europe
  • Address: Riggaregatan 53, 211 13 Malmö, Sweden
  • Name and address of the Authorized representative:
  • Name: Garden Equipment Ltd
  • Address: First Floor, 3a Groveley Road, Christchurch, Dorset, BH23 3HB, UK

Name and address of the person authorized to compile the technical file:

  • Name: Simon Del-Nevo
  • Address: First Floor, 3a Groveley Road, Christchurch, Dorset, BH2 3 3HB, UK

Here with we declare that the product

  • Category: Chainsaw
  • Model: GD40CS15 (CSF403)
  • Serial number: See product rating label
  • Year of Construction: See product rating label
  • is in conformity with the relevant provisions of the Supply of Machinery (Safety) Regulations 2008.
  • is in conformity with the provisions of the following other UK legislation:
  • Electromagnetic Compatibility Regulations 2016
  • Noise Emission in the Environment by Equipment for Use Outdoors Regulations 2001
  • The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012

Furthermore, we declare that the following standard has been used:

  • BS EN 62841-1, BS EN 62841-4-1, BS EN 62233,
  • BS EN 55014-1, BS EN 55014-2, BS EN ISO 3744,
  • ISO 11094, BS EN 62321-3-1, BS EN 62321-4,
  • BS EN 62321-5, BS EN 62321-6, BS EN 62321-7-1,
  • BS EN 62321-7-2, BS EN 62321-8,

Conformity assessment method to SCHEDULE 8 Noise Emission in the Environment by Equipment for Use Outdoors Regulations 2001. Measured sound power level 102.1 dB(A ) Guaranteed sound power level 106 dB(A) Notified body involved: Name: SGS Fimko Ltd. (Notified body 0598) Address: Takomotie 8, FI-00380 Helsinki, Finland. UK-Type Examination Certificate Number:MD-230 Place, date: Christchurch, Dorset, UK 11.11.2022 Signature: Ted Qu, Quality Director.

DESCRIPTION

PURPOSE
This chainsaw is designed for cutting branches, trunks, logs and beams of a diameter determined by the cutting length of the guide bar. It is only designed to cut wood. It is only to be used in an outdoor, domestic application by adults. Do not use the chainsaw for any purpose not listed above. This chainsaw is not to be used for professional tree services. It is not to be used by children or by persons not wearing adequate personal protective equipment and clothing.

  1. Guide bar cover
  2. Front handle guard / chain brake
  3. Front handle
  4. Lock out button
  5. Trigger
  6. Oil tank cap
  7. Oil indicator
  8. Spike bumpers
  9. Saw chain
  10. Guide bar
  11. Wrench
  12. Rear handle
  13. Chain tension screw
  14. Chain cover
  15. Chain cover nuts
  16. Bolt for saw chain tension
  17. Sprocket
  18. Battery release button
  19. Oil outlet
  20. Bar groove
  21. Chain drive links
  22. Cutter
  23. Felling direction
  24. Danger zone
  25. Escape route
  26. Direction of fall
  27. Notch
  28. Felling back cut
  29. Hinge
  30. Limb cut
  31. Keep work off-ground and leave support limbs until the log is cut
  32. Log supported along the entire length
  33. Cut from the top (over a buck) and avoid cutting the earth
  34. Log supported one end
  35. Under buck
  36. Over buck
  37. Log supported both ends
  38. Bucking a log
  39. Stand on the uphill side when cutting because the log may roll.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

INSTALLATION

WARNING
Do not change or use accessories that are not recommended by the manufacturer.

WARNING
Do not install a battery pack until you assemble all the parts.

UNPACK THE MACHINE

WARNING
Make sure that you correctly assemble the machine before use.

WARNING

  • If parts of the machine are damaged, do not use the machine.
  • If you do not have all the parts, do not operate the machine.
  • If parts are damaged or missing, contact the service center.
  1. Open the package.
  2. Read the documentation provided in the box.
  3. Remove all the unassembled parts from the box.
  4. Remove the machine from the box.
  5. Discard the box and packing material in compliance with local regulations.

ADD THE GUIDE BAR AND CHAIN OIL

Examine the amount of oil in the machine. If the oil level is low, add the guide bar and chain oil as follows.

IMPORTANT
Use a guide bar and chain oil that is only for chains and chain oilers.

NOTE
The machine comes from the factory without guide bar and chain oil.

  1. Loosen and remove the cap from the oil tank.
  2. Put the oil into the oil tank.
  3. Monitor the oil indicator to make sure that no dirt enters in the oil tank while you add the oil.
  4. Put the oil cap on.
  5. Tighten the oil cap.
  6. Check the level of oil from time to time.

IMPORTANT
Do not use dirty, used or contaminated oil. Damage can occur to the guide bar or saw chain.

ASSEMBLE THE GUIDE BAR AND THE CHAIN

  1. Remove the chain cover nuts with the wrench.
  2. Remove the chain cover.
  3. Put the chain drive links into the bar groove.
  4. Put the chain cutters in the direction of the chain operation.
  5. Put the chain in position and make sure that the loop is behind the guide bar.
  6. Hold the chain and bar.
  7. Put the chain loop around the sprocket.
  8. Make sure the chain tension pinhole on the guide bar fits correctly with the bolt.
  9. Install the chain cover.
  10. Tighten the chain. Refer to Adjust the chain tension.
  11. Tighten the nuts when the chain is well-tensioned.

NOTE
If you start the chain saw with a new chain, have a test for 2-3 minutes. A new chain gets longer after the first use, examine the tension and tighten the chain if necessary.

INSTALL THE BATTERY PACK

WARNING

  • If the battery pack or charger is damaged, replace the battery pack or the charger.
  • Stop the machine and wait until the motor stops before you install or remove the battery pack.
  • Read, know, and follow the instructions in the battery and charger manual.
  1. Align the lift ribs on the battery pack with the grooves in the battery compartment.
  2. Push the battery pack into the battery compartment until the battery pack locks into place.
  3. When you hear a click, the battery pack is installed.

REMOVE THE BATTERY PACK

  1. Push and hold the battery release button.
  2. Remove the battery pack from the machine.

OPERATION

NOTE
Remove the battery pack and keep your hands clear of the lockout button when you move the machine.

IMPORTANT
Examine the chain tension before each use.

EXAMINE THE CHAIN OIL

NOTE
Do not use the machine without sufficient chain oil.

  1. Examine the oil level of the machine from the oil indicator.
  2. Add more oil if it is necessary.

HOLD THE MACHINE

  1. Hold the chainsaw with one hand at the rear handle and with the other hand at the front handle. Always use both hands when using the machine.
  2. Hold the handles with the thumbs and the fingers around them.
  3. Make sure that the thumb of the hand that holds the front handle is below the handle.

START THE MACHINE

  1. Press the lock-out button.
  2. Press the trigger while you hold the lock-out button.
  3. Release the lock-out button.

IMPORTANT
The chain brake must be disengaged for the chain saw to start. Activate the brake by moving the front hand guard forwards.

STOP THE MACHINE

  1. Release the trigger to stop the machine.

OPERATE THE CHAIN BRAKE

WARNING
Make sure that your hands are on the handles at all times.

  1. Start the machine.
  2. Turn your left hand around the front handle to engage the chain brake.
  3. Pull the handle guard/chain brake toward the front handle to disengage the chain brake.
  4. Call the approved service center for repair before use if
    • The chain brake does not stop the chain immediately.
    • The chain brake does not stay in the disengaged position without aid.

FELL A TREE

It is recommended that the first-time user should, as a minimum practice, cut logs on a saw-horse or cradle. Before you start to fell a tree, make sure that.

  • The minimum distance between the areas of bucking and felling is two times the height of the tree.
  • The operation does not
  • Cause injury to personnel.
  • Hit utility lines. If the tree touches utility lines, immediately tell the utility company.
  • Cause losses in property.
  • The user is not in a dangerous area, for example, the downhill side of the area.
  • The escape paths that extend back and diagonally behind the felling direction are clear. The feeling direction is controlled by.
  • The natural lean of the tree.
  • The location of larger branches.
  • The wind direction.
  • There are no dirt, stones, loose bark, nails, and staples on the tree.

Make a lower-level notching cut. Make sure that this cut is

  • 1/3 width of the diameter of the tree.
  • Perpendicular to the felling direction.

CAUTION
The level notching cut helps prevent pinching of the saw chain or the guide bar when you make the second notch.

Make the felling cut no less than 50 mm and higher than the level notching cut. Make sure that this cut

  • Is parallel to the level notching cut.
  • Keeps sufficient wood to become a hinge which prevents the tree from twisting and felling to the wrong direction.
  • When the felling cut gets near the hinge, the tree falls. Stop the felling cut if the tree.
  • Does not fall to the correct direction or
  • Moves backward, causing the cutting bar and chain to become stuck in the cut.
  1. Use a felling wedge to open the cut and let the tree fall to the correct direction.
  2. When the tree starts to fall
  • Remove the chainsaw from the cut.
  • Stop the machine.
  • Put the machine down.
  • Go away through the escape path. Be careful with overhead branches and your footing.

LIMB A TREE

Limbing is to remove the branches from a fallen tree.

  1. Keep the larger lower branches to hold the log off the ground.
  2. Remove the small limbs in one cut.
  3. Limb the branches with tension from the bottom to up.
  4. Keep the larger lower branches as a support until the log is limbed.

BUCK A LOG

Bucking is cutting a log into lengths. Keep your body balanced. If it is possible, lift the log and hold it with branches, logs or chock.

  • When the log is held along the full length, cut it from the top.
  • When the log is held on one end,
    • Cut the first time 1/3 of the diameter from the bottom.
    • Cut the second time from the top to complete the bucking.
  • When the log is held on two ends,
    • Cut the first time 1/3 of the diameter from the top.
    • Cut the second time lower 2/3 from the bottom to complete the bucking.
  • When the log is on a slope,
    • Stand on the uphill side.
    • Control the chainsaw.
    • Hold the handles tightly.
    • Release the cut pressure near the end of the cut.

NOTE
Do not let the chain touch the ground.

When bucking is complete,

  1. Release the trigger.
  2. Stop the chainsaw fully.
  3. Move the chainsaw from tree to tree.

MAINTENANCE

CAUTION
Do not let brake fluids, gasoline, or petroleum-based materials touch the plastic parts. Chemicals can cause damage to the plastic, and make the plastic unserviceable.

CAUTION
Do not use strong solvents or detergents on the plastic housing or components.

WARNING
Remove the battery pack from the machine before maintenance.

ADJUST THE CHAIN TENSION

The more you use a chain the longer it becomes. It is therefore important to adjust the chain regularly to take up the slack. Tension the chain as tightly as possible, but not so tight that you cannot pull it round freely by hand.

WARNING
A slack chain may jump off and cause serious or even fatal injury.

CAUTION
Wear protective gloves if you touch the chain, bar or areas around the chain.

  1. Stop the machine.
  2. Loosen the lock nuts with the wrench.

NOTE
It is not necessary to remove the chain cover to adjust the chain tension.

  1. Turn the chain adjustment screw clockwise to increase the chain tension.
  2. Turn the chain adjustment screw counterclockwise to decrease the chain tension.
  3. When the chain is at the wanted tension, tighten the lock nuts.
  4. Pull the chain in the middle of the guide bar at the bottom away from the bar. The gap between the chain guide and the guide bar should be between 3 mm and 4 mm.

SHARPEN THE CHAIN
Sharpen the chain if it is not easy for the chain to go into the wood.

NOTE
We recommend that your dealer, which has an electric sharpener, perform important sharpening work.

  1. Tensioning chain.
  2. Sharpen the corner of the cutter with a 4.0 mm diameter round file.
  3. Sharpen the top plate, side plate, and depth gauge with a flat file.
  4. File all the cutters to the specified angles and the same length.

NOTE
During the process,

  • Keep the file flat with the surface to be sharpened.
  • Use the midpoint of the file bar.
  • Use light but firm pressure when sharpening the surface.
  • Lift the file away on each return stroke.
  • Sharpen the cutters on one side and then move to the other side.

Replace the chain if:

  • The length of the cutting edges is less than 5 mm.
  • There is too much space between the drive links and the rivets.
  • The cut speed is slow
  • Sharpening the chain many times but it does not increase the cutting speed. The chain is worn.

GUIDE BAR MAINTENANCE

NOTE
Make sure that it is turned over periodically to keep symmetrical wear on the bar.

  1. Lubricate the bearings on the nose sprocket (if present) with the syringe (not included).
  2. Clean the bar groove with the scraping hook (not included).
  3. Clean the lubrication holes.
  4. Remove the burr from the edges and level the cutters with a flat file.

Replace the bar if:

  • the groove is not fit with the height of the drive links (which must never touch the bottom).
  • the inside of the guide bar is worn and makes the chain lean to one side.

TRANSPORTATION AND STORAGE

Before you move the machine, always

  • Remove the battery pack from the machine.
  • Keep hands clear of the lock-out button.
  • Put the guide bar cover on the guide bar and the chain.

Before you put the machine into storage, always

  • Remove all residual oil from the machine.
  • Remove the battery pack from the machine.
  • Clean all unwanted material from the machine.
  • Make sure that the storage area is • Not accessible for children.
  • Away from agents which can cause corrosion, such as garden chemicals and de-icing salts.

TROUBLESHOOTING

Problem Possible cause Solution
The guide bar and the chain become hot and release smoke. The chain is too
tight. Adjust the chain tension.
The oil tank is empty. Add oil.
Contamination causes a blockage of the dis-charge port. Remove the guide bar

and clean the discharge port.
Contamination causes a blockage of the oil tank.| Clean the oil tank. Add the new oil.
Contamination causes a blockage of the guide bar and the oil tank cap.| Clean the guide bar and the oil tank cap.
Contamination causes a blockage of the sprocket or guide wheels.| Clean the sprocket and the guide wheels.
The motor runs but the chain does not rotate.| The chain is too tight.| Adjust the chain tension.
The guide bar and the chain are damaged.| Replace the guide bar and the chain if it is necessary.
 |  | 1. Remove the battery pack from the machine.
 |  | 2. Remove the guide bar cover.
 |  | 3. Remove the bar and saw chain.
 | The motor is damaged.| 4.   Clean the machine.

5.   Install the battery pack and operate the machine.

 |  | If the sprocket rotates, it means the motor works properly. If not, call the service center.
Problem| Possible cause| Solution
---|---|---
The motor runs and the chain rotates, but the chain does not cut.| The chain is blunt.| Sharpen or replace the saw chain.
The chain is in the incorrect direction.| Turn the chain loop in the other direction.
The chain is tight or loose.| Adjust the chain tension.
The machine does not start.| ****

The chain brake is engaged.

| Pull the chain brake in the direction of the user to disengage it.


The machine and battery are not connected correctly.

| Make sure that the battery release button clicks when you install the battery pack.
The battery level is low.| Charge the battery pack.


The lockout button and the trigger are not pushed- ed at the same time.

| 1.   Push the lock-out button and hold it.

2.   Push the trigger to start the machine.

The battery is too hot or too cold.| Refer to the battery and charger manual.
Problem| Possible cause| Solution
---|---|---
The motor runs,| The machine is in protection mode to protect the PCB.| Release the trig-
but the chain| ger and start the
does not cut cor-| machine again.
recently, or the mo-| Do not force the
tor stops after| machine to cut.
around 3 seconds.|
 | Charge the battery. Refer to the
 | The battery is| battery and
 | not charged.| charger manual
 |  | for a correct charge-
 |  | ing procedures.
 |  | Lubricate the
 |  | chain to de-
 |  | crease the fabric-
 | The chain is not| on. Do not let
 | lubricated.| the guide bar
 |  | and the chain
 |  | operate without
 |  | sufficient oil.
 |  | Cool the battery
 | Incorrect battery| pack until it de-
 | storage tempera-| creases to the
 | true| ambient temper-
 |  | mature.

TECHNICAL DATA

Voltage 40 V DC
No load speed 12 m/s
Guide bar length 350 mm
Chain stop < 0.15 s
Chain oil capacity 180 ml
Weight (without battery pack) 3.5 kg
Measured sound pressure level LpA= 96 dB(A), KpA= 3 dB(A)
Guaranteed sound power level LwA.d= 106 dB(A)
Vibration 3.2 m/s2 , K = 1.5 m/s2
Chain CL14352/90X-52E
Guide bar M1431452- 1041TL/ ES144MLEA041
Battery model G40B2/G40B25/G40B4

and other BAF series

Charger model| G40C and other CAF ser- ies

WARRANTY

(The full warranty terms and conditions can be found on the Greenworks website ) The Greenworks warranty is 3 years on the product and 2 years on batteries (consumer/private usage) from the date of purchase. This warranty covers manufacturing faults. A faulty product under warranty might be either repaired or replaced. A unit that has been misused or used in other ways than described in the owner’s manual might be rejected for warranty. Normal wear, and wear parts are not considered as warranty. The original manufacturer warranty is not affected by any additional warranty offered by a dealer or retailer. A faulty product must be returned to the point of purchase in order to claim for warranty, together with the proof of purchase (receipt).

EC DECLARATION OF CONFORMITY

Name and address of the manufacturer:

  • Name: GLOBGRO AB Globe Group Europe
  • Address: Riggaregatan 53, 211 13 Malmö, Sweden
  • Name and address of the person authorized to compile the technical file:
  • Name: Micael Johansson
  • Address: Riggaregatan 53, 211 13 Malmö, Sweden
  • Herewith we declare that the product
  • Category: Chainsaw
  • Model: GD40CS15 (CSF403)
  • Serial number: See product rating label Year of Construction:
  • is in conformity with the relevant provisions of the
  • Machinery Directive 2006/42/EC.
  • is in conformity with the provisions of the following other directives:
  • Electromagnetic Compatibility – Directive2014/30/EU
  • Restriction of the Use of certain hazardous substances in Electrical and electronic equipment (RoHS) Directive 2011/65/EU & (EU)2015/863
  • Outdoor Noise Directive 2000/14/EC & 2005/88/EC
  • Furthermore, we declare that the following standards have been used:
  • EN 62841-1, EN 62841-4-1, EN 62233, EN
  • 55014-1, EN 55014-2, EN ISO 3744, ISO 11094, EN
  • 62321-3-1, EN 62321-4, EN 62321-5, EN 62321-6,
  • EN 62321-7-1, EN 62321-7-2, EN 62321-8
  • Conformity assessment method to Annex V Outdoor
  • Noise Directive 2000/14/EC.
  • Measured sound
  • power level:
  • LwA: 102.1 dB(A)
  • Guaranteed sound
  • power level:
  • LwA.d: 106 dB(A)
  • Notified body involved:
  • Name: SGS Fimko Ltd. (Notified body 0598)
  • Address: Takomotie 8, FI-00380 Helsinki, Finland.
  • EU-Type Examination Certificate Number: (NB No.) MD-230.
  • Place, date: Malmö, 11.11.2022
  • Signature: Ted Qu, Quality Director

www.greenworkstools.eu.

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