DORMAN 615-201 Engine Valve Cover Gasket Instruction Manual

June 1, 2024
DORMAN

DORMAN Logo Dorman Part #615-201″

NOTE: READ INSTRUCTIONS THOROUGHLY BEFORE INSTALLATION WORK BEGINS

DIESEL VALVE COVER GASKET EXTERNAL HARNESS INSTALLATION INSTRUCTIONS

ATTENTION: Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part. If you do not have a service manual or lack the skill to install this part, it is recommended that you seek the services of a qualified technician. Pay special attention to all cautions and warnings included in the shop manual. Read and follow all instructions carefully.
If the engine wiring harness which connects to the valve cover gasket is damaged, the harness must be replaced. To connect the external injector harness to the vehicle’s wiring harness:

  1. Cut the electrical tape on the engine wiring harness back until about 4 inches of wire leading in the harness connector is exposed
  2. Using butt connectors or solder and heat shrink, one-by-one splice the wires from the new external injector harness onto the existing engine wiring harness in the following order (reference Figure 1 and Figure 2 below):
    OE Engine Wiring Harness| New External Injector Harness
    ---|---
    GY 1| YL 1
    GY 2| YL 2
    BL| BL
    YL| GN
    BK| RD
    RD 1| BK
    RD 2| WT
    GY 3| YL 3
    GY 4| YL 4

DORMAN 615-201 Engine Valve Cover Gasket - Figure 1Figure 1: New External Injector Harness Wires Figure 2: OE Engine Wiring Harness

Disclaimer
Even though every attempt to ensure this information is complete and accurate, it is impossible to account for all possible circumstances or situations. Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do. Automobiles can be hazardous to work on; be sure to take all necessary safety precautions. Failure to do so may result in property damage or personal injury. Certain motor vehicle standards and performance requirements may apply to your motor vehicle (such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration). Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature.

DORMAN Logo615-201-INS

Documents / Resources

| DORMAN 615-201 Engine Valve Cover Gasket [pdf] Instruction Manual
615-201 Engine Valve Cover Gasket, 615-201, Engine Valve Cover Gasket, Valve Cover Gasket, Cover Gasket
---|---

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals