DORMAN 599-216 Climate Control Module Instruction Manual

DORMAN 599-216 Climate Control Module

Specifications

• Product Name: Climate Control Module Cable Adjustments 599-216
• Adjustment Types : Intake Door Cable, Mode Door Cable, Air Mix Door Cable
• Compatible with : Climate Control Modules

Product Usage Instructions

Intake Door Cable Adjustment

1. Remove the lower finish panel.
2. Remove the cable housing (1) from clamp (2).
3. Set the intake door lever to the REC position.
4. Push the intake door link (3) in the specified direction.
5. Pull cable housing to the controller side and install clamp(2).
6. Operate the intake door lever to ensure smooth movement.

Mode Door Cable Adjustment

1. Remove instrument lower cover (RH) and glove box assembly.
2. Remove cable housing of mode door cable (2) from clamp(1).
3. Set the mode control dial to the VENT position.
4. Push the main link (3) in the specified direction.
5. Pull cable housing to the controller side and install clamp(1).
6. Operate the mode control dial to ensure smooth movement.
7. Turn the mode control dials to each position and confirm air discharge according to the distribution table.

Air Mix Door Cable Adjustment

1. Remove the intermediate steering shaft.
2. Remove air mix door cable housing (2) from clamp (1).
3. Set the temperature control dial to a full cold position.
4. Push the air mix door lever (3) in the specified direction.
5. Pull the cable housing toward the controller side and install clamp(1).
6. Operate temperature control dial to ensure smooth movement.

BEFORE YOU BEGIN

• Always wear proper safety equipment when performing repairs.
• Ensure this part fits your exact vehicle year, make, model and configuration. You can verify at your point of purchase using the part number on the box, or using the part number above at DormanProducts.com.
• Reference the appropriate service manual for your vehicle. If you do not have a service manual, and do not have the training or experience to perform the necessary procedures correctly, seek the services of a qualified technician.

This tech note provides information on adjustments that need to be made for the intake door cable, mode door cable and air mix door cable.

Intake Door Cable Adjustment

• STEP 1 : Remove the lower finish panel.
• STEP 2: Remove the cable housing (1) from clamp (2).
• STEP 3: Set the intake door lever to the REC position.
• STEP 4: Push the intake door link (3) in the direction shown. Then, carefully pull the cable housing to the controller side and install clamp (2).
• STEP 5: To ensure that the cable moves smoothly, operate the intake door lever.
  CAUTION: Do not move the cable when clamping the cable housing.

Mode

Mode (Function) Door Cable Adjustment

• STEP 1: Remove the instrument lower cover (RH) and glove box assembly.

• STEP 2: From clamp (1), remove the cable housing of mode door cable (2).

• STEP 3: Set the mode control dial to the VENT position.

• STEP 4: Push the main link (3) in the direction shown. Then, carefully pull the cable housing to the controller side, and install the clamp (1).

• STEP 5: To ensure that the cable moves smoothly, operate the mode control dial.
  CAUTION: Do not move the cable when clamping the cable housing.

• STEP 6: Turn mode control dial to each position.

• STEP 7 : Confirm air is discharged according to the distribution table below.

Air Mix Door Cable Adjustment

• STEP 1: Remove the intermediate steering shaft.
• STEP 2 : Remove air mix door cable housing (2) from clamp (1).
• STEP 3 : Set the temperature control dial to the full cold position.
• STEP 4: Push the air mix door lever (3) in the direction shown. Then, carefully pull the cable housing toward the controller side and install the clamp (1).

• STEP 5: To ensure that the cable moves smoothly, operate the temperature control dial.
  • CAUTION: Do not move the cable when clamping the cable housing.

Disclaimer

Disclaimer: Even though every attempt is made to ensure this information is complete and accurate, it is impossible to account for all possible circumstances or situations. Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do. Automobiles can be hazardous to work on; be sure to take all necessary safety precautions. Failure to do so may result in property damage or personal injury. Certain motor vehicle standards and performance requirements may apply to your motor vehicle (such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration). Be sure that your work is performed by such standards and that you do not disable any motor vehicle safety features.

Dorman Products, Inc. | Corporate Office and Customer Service: 1-800-523-2492 |
Tech Line: 1-866-933-2911 ©2022 No reproduction in whole or in part without prior written approval.

FAQ

Frequently Asked Questions

• Q: Can I adjust the cables without professional help?
  • A: It is recommended to seek the services of a qualified technician to ensure proper adjustment of the cables.

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