DORMAN 742-270 Power Window Motor Instruction Manual

DORMAN 742-270 Power Window Motor

Product Information

Specifications:

• Model: 742-270
• Product: Window Lift Motor
• Tools Required for Removal: Screwdriver

Product Usage Instructions

Removal Instructions:

STEP 1: Remove the attached door trim panel attaching screws.

STEP 2: Remove the interior bezel for the outside rear-view mirror.

STEP 2a: Gently remove the interior door handle bezel assembly using a trim removal tool.

STEP 2b: Using a trim removal tool, remove the master switch bezel assembly.

STEP 3: Remove the screw that holds the interior door panel onto the door.

STEP 4: Disconnect the electrical connectors from the power master switch assembly.

STEP 5: Remove the interior door trim panel by pulling the bottom of the door panel toward you, while also lifting in an upward motion. Ensure all screws have been removed.

STEP 5a: Remove the water shield from the door.

Safety Precautions:
Please wear safety glasses when working with the window lift motor.

Frequently Asked Questions (FAQ):

Q: Do I need special tools to remove the window lift motor?
A: The only tool required for proper removal is a screwdriver.
However, it is recommended to wear safety glasses during the removal process.

Q: Can I install the window lift motor myself if I don’t have a service manual?
A: It is recommended to refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part.
If you lack the skill or necessary knowledge, it is best to seek the services of a qualified technician for installation.

INSTALL/REMOVAL INSTRUCTIONS: WINDOW LIFT MOTOR

ATTENTION: Refer to the appropriate shop manual for your vehicle to obtain specifi c service procedures for this part. If you do not have a service manual or lack the skill to install this part, it is recommended that you seek the services of a qualifi ed technician. Pay special attention to all cautions and warnings included in the shop manual. Read and follow all instructions carefully.

REMOVAL/INSTALL OF WINDOW LIFT MOTOR (742-270) Ford Windstar 1995–2003

General Tech Tips:

• Use painter’s tape rather than duct tape to secure window. It will not damage paint or leave sticky residue.
• A plastic pry tool is useful. It will not easily damage delicate trim like a screwdriver or metal pry bar.
• The replacement regulator should have a liberal amount of grease on slide area. If there is not much grease present, white lithium grease works well to lubricate the slide area.
• Aftermarket window tinting can cause the window to travel slower and put additional strain on the window regulator assembly.
• Window run channels should be cleaned and lubricated before installation of a new window regulator assembly. Silicone spray works well.

Tools required for proper removal of motor and regulator:

• Silicone spray lubricant

• Trim removal tool

• Pick, fl at-blade screwdriver or plastic pry tool

• Painter’s tape, wedge or saddle cup assembly to hold window

• 10mm socket or driver

• Phillips screwdriver

• 1/4” Drill Bit, 3/8” Drill

• Dorman Rivet Gun 743-100
  (Ford # D80L-23200-A) or Equivalent

• Torx 30 bit and driver on Torx 30 screwdriver

PLEASE WEAR SAFETY GLASSES!

Removal Instructions

STEP 1: Remove the attached door trim panel attaching screws.

STEP 2: Remove the interior bezel for the outside rear-view mirror.

STEP 2a: Gently remove the interior door handle bezel assembly using a trim removal tool.

STEP 2b: Using a trim removal tool, remove the master switch bezel assembly.

STEP 3: Remove the screw that holds the interior door panel onto the door.

STEP 4: Disconnect the electrical connectors from the power master switch assembly.

STEP 5: Remove the interior door trim panel by pulling the bottom of the door panel toward you, while also lifting in an upward motion. BE SURE THAT ALL SCREWS HAVE BEEN REMOVED.

STEP 5a: Remove the water shield from the door.

STEP 6: Using a pick or fl at-blade screwdriver, disconnect the window motor connector from the window lift motor.

STEP 7: Using either painter’s tape, a wedge, or a saddle cup assembly, attach to the window glass to keep the glass stationary. Failure to do so could result in glass breakage.

STEP 8: Using a 1/4” drill bit and a 3/8” drill, drill out the center of the rivets attaching the window regulator to the door. In some cases you can use a punch to drive the center of the rivet out so that you can have more surface area for the drill bit to stay centered on.

STEP 8a: Remove the remaining attaching bolts that hold the window regulator onto the door.

STEP 9: Remove the window regulator through the access hole.

STEP 10: Remove the three (3) window lift motor attaching screws.

Installation Instructions

STEP 1: Attach the window lift motor to the window regulator using the three (3) window lift motor attaching screws.

STEP 1a: Place the window regulator assembly through the access hole.

STEP 2: Bolt the window regulator assembly into the door.

DO NOT TIGHTEN THE BOLTS.

STEP 3: Attach the window regulator to the door using the necessary pop rivets and rivet gun.

STEP 4: Attach the window door glass to the window regulator assembly. It may be necessary to temporarily connect the power master switch assembly and the window lift motor to be able to line up the glass mounting holes to the window regulator.

STEP 4a: Tighten the window regulator mounting bolts to the door.

STEP 5: Connect the electrical connector for the window lift motor.

STEP 6: Install the water shield.

STEP 7: Install the door panel, aligning the door panel onto the inner door belt weatherstrip and the alignment holes that are cut into the door. Once the door panel is aligned gently push in a downward position from the top of the door panel to properly interlock the door trim panel to the door.

STEP 8: Install the trim panel for the exterior rear view mirror.

STEP 9: Attach the screws that hold the door trim panel onto the door.

STEP 9a: Attach the door trim panel screw.

STEP 10: Connect the power master switch assembly and install into the door trim panel.

STEP 11: Install the door handle bezel assembly.

We appreciate your opinions regarding this product!
Please call our Technical Assistant with any challenges or suggestions regarding the installation or operation of this product.
1-800-523-2492

Disclaimer:
Even though every attempt is made to ensure this information is complete and accurate, it is impossible to account for all possible circumstances or situations. Please consult with a qualified auto technician before attempting to perform any work you are not qualified to do. Automobiles can be hazardous to work on; be sure to take all necessary safety precautions. Failure to do so may result in property damage or personal injury. Certain motor vehicle standards and performance requirements may apply to your motor vehicle (such as Federal Motor Vehicle Safety Standards by the National Highway Traffic Safety Administration). Be sure that your work is performed in accordance with such standards and that you do not disable any motor vehicle safety feature.

©2011 Dorman Products, Inc.
No reproductions in whole or in part without prior written approval.

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