MEAN WELL HLG-240H Series 240W Constant Voltage + Constant Current LED Driver User Manual

: June 1, 2024
: MEAN WELL

Table of Contents

HLG-240H Series 240W Constant Voltage + Constant Current LED Driver
Specifications
Product Usage Instructions
Installation
Operation
Maintenance
- Frequently Asked Questions (FAQ)
Q: Can the HLG-240H LED driver be used for outdoor

HLG-240H Series 240W Constant Voltage + Constant Current LED Driver

Specifications

MODEL| OUTPUT| DC VOLTAGE| RATED CURRENT| RATED POWER| RIPPLE & NOISE (max.)| VOLTAGE ADJ. RANGE| CURRENT ADJ. RANGE| LINE REGULATION| LOAD REGULATION
---|---|---|---|---|---|---|---|---|---
HLG-240H-12| 12V| 16A| 192W| 150mVp-p| Adjustable for A/AB/C-Type only (via built-in potentiometer)
11.2 ~ 12.8V| Adjustable for A/AB/C-Type only (via built-in potentiometer) 8
~ 16A| 36V 18 ~ 36V| 6.7A 241.2W

Product Usage Instructions

Installation

Ensure the input power is within the specified range of 90 ~
305VAC.
Connect the LED driver to the LED lighting system following the
correct polarity.
Securely mount the LED driver in a well-ventilated area to
prevent overheating.

Operation

Turn on the input power to activate the LED driver.
Use dimming methodologies if required by adjusting the
potentiometer for A/AB/C-Type models.
Monitor the LED lighting system to ensure proper
functionality.

Maintenance

Regularly check for dust accumulation on the LED driver and
clean if necessary.
Inspect the connections for any signs of wear or damage and
replace if needed.
Keep the surroundings of the LED driver free from moisture and
humidity.

Frequently Asked Questions (FAQ)

Q: Can the HLG-240H LED driver be used for outdoor

applications?

A: Yes, the HLG-240H LED driver is designed with IP67/IP65
ingress protection, making it suitable for both indoor and outdoor
use.

H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

User’s Manual

(except for AB,C,D-type) (except for B/AB/D-type)

IS 15885(Part 2/Sec13)

THOMAS SAMUEL

R-41027766
(except for C-type)

Bauar t gepruft Sicherheit
egelma ge od o s be wac g www. tuv.com ID 2000000000
IP65 IP67

Metal housing with class I design
·

current output. HLG-240H operates from 90305VAC and offers models with different rated voltage ranging

between 12V and 54V. Thanks to the high efficiency up to 93.5%, with the fanless design, the entire series is able to operate for -40 ~ +90 case temperature under free air convection. The design of metal housing

and IP67/IP65 ingress protection level allows this series to fit both indoor and outdoor applications. HLG-240H is equipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system.

B
C
D

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H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

SPECIFICATION

MODEL

HLG-240H-12 HLG-240H-15 HLG-240H-20 HLG-240H-24 HLG-240H-30 HLG-240H-36 HLG- 240H-42 HLG-240H-48 HLG-240H-54

OUTPUT

DC VOLTAGE

12V

15V

20V

24V

30V

CONSTANT CURRENT REGION Note.4 6 ~12V

7.5 ~ 15V 10 ~ 20V 12 ~ 24V 15 ~ 30V

RATED CURRENT

16A

15A

12A

10A

8A

RATED POWER

192W

225W

240W

RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 200mVp-p

VOLTAGE ADJ. RANGE

Adjustable for A/AB/C-Type only (via built-in potentiometer) 11.2 ~ 12.8V 14 ~ 16V 18.6 ~ 21.4V 22.4 ~ 25.6V 28 ~ 32V

CURRENT ADJ. RANGE

Adjustable for A/AB/C-Type only (via built-in potentiometer)

8 ~ 16A

7.5 ~ 15A 6 ~ 12A

5 ~ 10A

4 ~ 8A

VOLTAGE TOLERANCE Note.3 ±2.5%

±2.0%

±1.0%

LINE REGULATION

±0.5%

LOAD REGULATION

±2.0%

±1.5%

±1.0%

±0.5%

36V 18 ~ 36V 6.7A 241.2W 250mVp-p

42V 21 ~ 42V 5.72A 240.24W 250mVp-p

48V 24 ~ 48V 5A 240W 250mVp-p

54V 27 ~ 54V 4.45A 240.3W 350mVp-p

33.5 ~ 38.5V 39 ~ 45V 44.8 ~ 51.2V 50 ~ 57V

3.3 ~ 6.7A ±1.0% ±0.5% ±0.5%

2.86 ~ 5.72A 2.5 ~ 5A

±1.0%

±0.5%

2.23 ~ 4.45A ±1.0% ±0.5% ±0.5%

SETUP, RISE TIME Note.6 1000ms,80ms/115VAC 500ms,80ms/230VAC

HOLD UP TIME (Typ.)

15ms / 115VAC, 230VAC

VOLTAGE RANGE

90 ~ 305VAC 127 ~ 431VDC Note.5 (Please refer to “STATIC CHARACTERISTIC” section)

INPUT

FREQUENCY RANGE

47 ~ 63Hz

POWER FACTOR (Typ.)

PF0.98/115VAC, PF0.95/230VAC @ full load (Please refer to “POWER FACTOR (PF) CHARACTERISTIC” section)

TOTAL HARMONIC DISTORTION

THD< 20% (@ load50% / 115VAC,230VAC; @ load75% / 277VAC) (Please refer to “TOTAL HARMONIC DISTORTION (THD)” section)

EFFICIENCY (Typ.)

90%

91.5%

92.5%

93%

AC CURRENT (Typ.)

4A / 115VAC 2A / 230VAC 1.2A / 277VAC

INRUSH CURRENT (Typ.)

COLD START 75A(twidth=570s measured at 50% Ipeak) at 230VAC; Per NEMA 410

93.5%

MAX. No. of PSUs on 16A CIRCUIT BREAKER

2 units (circuit breaker of type B) / 4 units (circuit breaker of type C) at 230VAC

LEAKAGE CURRENT

<0.75mA / 277VAC

OVER CURRENT
PROTECTION SHORT CIRCUIT OVER VOLTAGE

95 ~ 108% Constant current limiting, recovers automatically after fault condition is removed Hiccup mode, recovers automatically after fault condition is removed 13.5 ~ 18V 17.5 ~ 21.5V 23.5 ~ 27.5V 27 ~ 34V 33 ~ 39V 43 ~ 49V Shut down and latch off o/p voltage, re-power on to recover

48 ~ 54V

55 ~ 63V

60 ~ 67V

OVER TEMPERATURE

WORKING TEMP.

MAX. CASE TEMP.

ENVIRONMENT

WORKING HUMIDITY STORAGE TEMP., HUMIDITY

TEMP. COEFFICIENT

Shut down o/p voltage, recovers automatically after temperature goes down Tcase= -40 ~ +90 (Please refer to “OUTPUT LOAD vs TEMPERATURE” section) Tcase= +90 20 ~ 95% RH non-condensing -40 ~ +80, 10 ~ 95% RH ±0.03%/ (0 ~ 50)

VIBRATION

10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes

SAFETY STANDARDS

UL1012, CAN/CSA-C22.2 No. 107.1-01, UL8750(type”HL”), CSA C22.2 No. 250.0-08; BS EN/EN/AS/NZS 61347-1, BS EN/EN/AS/NZS 61347-2-13 independent (except for HLG-240H C type); IEC/UL/BS EN/EN 62368-1(except for AB,D type), UL8750;GB19510.1,GB19510.14(except for C-type);IP65 or IP67;J61347-1,J61347-2-13(except for B,AB and D-type), BIS IS15885( for 48V only), EAC TP TC 004,KC61347-1,KC61347-2-13(except for AB,C,D-type) approved

SAFETY & WITHSTAND VOLTAGE

I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC

EMC

ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH

EMC EMISSION

Compliance to BS EN/EN55015, BS EN/EN55032 (CISPR32) Class B, BS EN/EN61000-3-2 Class C (@ load50%) ; BS EN/EN61000-3-3,GB/T 17743 , GB17625.1,EAC TP TC 020;KC KN15,KN61547(except for AB,C,D-type)

EMC IMMUNITY

Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547, BS EN/EN55024, light industry level (surge immunity Line-Earth 4KV, Line-Line 2KV) EAC TP TC 020;KC KN15,KN61547(except for AB,C,D-type)

MTBF

2015.1K hrs min. Telcordia SR-332 (Bellcore) ; 176.4K hrs min. MIL-HDBK-217F (25)

OTHERS DIMENSION

244.26838.8mm (LWH)(HLG-240H-Blank/A/B) 2516838.8mm (LWH)(HLG-240H C-Type)

NOTE

PACKING

1.3Kg; 12pcs/16.6Kg/0.84CUFT(HLG-240-Blank/A/B) 1.23Kg; 12pcs/15.8Kg/1.16CUFT(HLG-240 C-Type)

1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25 of ambient temperature.

2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.

3. Tolerance : includes set up tolerance, line regulation and load regulation.

4. Please refer to “DRIVING METHODS OF LED MODULE”.

5. De-rating may be needed under low input voltages. Please refer to “STATIC CHARACTERISTIC” sections for details.

6. Length of set up time is measured at first cold start. Turning ON/OFF the driver may lead to increase of the set up time.

7. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the

complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.

(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf)

8. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently

connected to the mains.

9. This series meets the typical life expectancy of >62,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 75 or less.

10. Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com.

11. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft).

12. For any application note and IP water proof function installation caution, please refer our user manual before using.

https://www.meanwell.com/Upload/PDF/LED_EN.pdf

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H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

BLOCK DIAGRAM

EMI FILTER

I/P

&

RECTIFIERS

FG

PFC CIRCUIT

POWER SWITCHING

PFC CONTROL

O.L.P.

PWM & PFC CONTROL

Fosc : 100KHz

RECTIFIERS &
FILTER

O.L.P.
DETECTION CIRCUIT
O.V.P.

+V
-V
DIM+ DIM(B Type)

DRIVING METHODS OF LED MODULE
This series is able to work in either Constant Current mode (a direct drive way) or Constant Voltage mode (usually through additional DC/DC driver) to drive the LEDs.

Vo(%)

100
50 (min.)

(A) Constant Voltage area

(B) Constant
Current area

In the constant current region, the highest voltage at the output of the driver depends on the configuration of the end systems. Should there be any compatibility issues, please contact MEAN WELL.

(C) Hiccup Protection

50

100

Io (%)

Typical output current normalized by rated current (%)

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H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

DIMMING OPERATION

FG (Green/Yellow)
AC/L(Brown) AC/N(Blue)

HLG-240H

-V(Black) +V(Red)
DIM+(Purple) DIM-(Pink)

3 in 1 dimming function (for B/AB-Type)
Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-:
1 ~ 10VDC, or 10V PWM signal or resistance. Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers. Dimming source current from power supply: 100A (typ.)

Applying additive 1 ~ 10VDC

100%

+V +

90%

80%

Output current (%)

-V

70%

–

60%

DIM+

50%

Additive Voltage

40%

–

30%

DIM-

20%

“DO NOT connect “DIM- to -V”

10% 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V

Dimming input: Additive voltage

Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):

+V +

-V

–

DIM+

Additive PWM signal DIM-

“DO NOT connect “DIM- to -V”

Output current (%)

100% 90% 80% 70% 60% 50% 40% 30% 20% 10%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Duty cycle of additive 10V PWM signal dimming input

Applying additive resistance:

+V +

-V

–

DIM+

Additive Resistance DIM-

“DO NOT connect “DIM- to -V”

Output current (%)

100% 90% 80% 70% 60% 50% 40% 30% 20% 10%
10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N (N=driver quantity for synchronized dimming operation) Dimming input: Additive resistance

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H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

Note: In the case of turning the lighting fixture down to 0% brightness, please refer to the configuration as follow, or please contact MEAN WELL for other options.

N FG L

Relay

Switch

Adjuster

10K/N~100K/N Ohms resistance 1~10V DC Voltage 10V PWM Signal

Green/ Yellow
Brown
Blue

AC/L AC/N

HLG-240H B-Type

DIM+ DIM-
V(-) V(+)

Using a switch and relay can turn ON/OFF the lighting fixture.

LED Lighting Fixture

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H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

OUTPUT LOAD vs TEMPERATURE(Note. 10)

230VAC

100

80

60

100VAC

60

40

20

-40 -25 -10

0

15

30

50

60

AMBIENT TEMPERATURE,Ta ()

70 (HORIZONTAL)

-40 -25 0

20

45

55

65

75

90 (HORIZONTAL)

Tcase ()

PF
LOAD (%)

LOAD (%)

STATIC CHARACTERISTICS

100 90 80 70 60 50 40
90 100 125 135 145 155 165 175 180 200 230 305
INPUT VOLTAGE (V) 60Hz

De-rating is needed under low input voltage.

TOTAL HARMONIC DISTORTION (THD)

48V Model, Tcase at 80

14

12

10 277VAC

8

230VAC

6

115VAC

4

2

0

50%

60%

70%

80%

90% 100%

LOAD

THD(%)

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EFFICIENCY (%)

POWER FACTOR(PF) CHARACTERISTIC
Tcase at 80

1 .0 0 0 .9 8 0 .9 6 0 .9 4 0 .9 2 0 .9 0 0 .8 8 0 .8 6 0 .8 4 0 .8 2 0 .8 0 0 .7 8
50%

Constant Current Mode

60%

70%

80%

LOAD

90%

100%
(240W)

277Vac 230Vac 115Vac

EFFICIENCY vs LOAD
HLG-240H series possess superior working efficiency that up to 93.5% can be reached in field applications. 48V Model, Tcase at 80
96

92

88

277Vac

84

230Vac

80

115Vac

76

72 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD

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H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

LIFE TIME

LIFETIME(Kh)

120

100

80

60

40

20

0

20

30

40

50

60

70

80

90

Tcase ( )

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H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

MECHANICAL SPECIFICATION
Blank/D-Type

12 9.6

300±20

FG (Green/Yellow)

AC/L(Brown)

AC/N(Blue)

SJOW 17AWG&H05RN-F 1.0mm2*3C

244.2 220.2
T case tc

110.1

9.4 34.2 9.4 68
34

tc : Max. Case Temperature

Case No.994C Unit:mm

300±20
SJOW 17AWG&05RN-F 1.0mm22C (SJOW 14AWG2C for 12V~20V)
4.2×4PL

-V(Black) +V(Red)

38.8

A-Type

12 9.6

300±20

FG (Green/Yellow)

AC/L(Brown)

AC/N(Blue)

SJOW 17AWG&H05RN-F 1.0mm2*3C

244.2 220.2
T case tc

9.4 34.2 9.4 68
34

tc : Max. Case Temperature

110.1
Vo ADJ.

300±20

-V(Black)

+V(Red)

Io

SJOW 17AWG&05RN-F 1.0mm2*2C

ADJ.

(SJOW 14AWG*2C for 12V~20V)

4.2×4PL

38.8

B-Type

12 9.6

300±20

FG (Green/Yellow)

AC/L(Brown)

AC/N(Blue)

SJOW 17AWG&H05RN-F 1.0mm2*3C

244.2 220.2
T case tc

9.4 34.2 9.4 68
34

tc : Max. Case Temperature

110.1

300±20 SJOW 17AWG&05RN-F 1.0mm22C (SJOW 14AWG2C for 12V~20V)
UL2517 20AWG*2C 4.2×4PL

-V(Black) +V(Red)
DIM+(Purple) DIM-(Pink)

38.8

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H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

AB-Type

12 9.6

300±20

FG (Green/Yellow)

AC/L(Brown)

AC/N(Blue)

SJOW 17AWG&H05RN-F 1.0mm2*3C

244.2 220.2
T case tc

9.4 34.2 9.4 68
34

tc : Max. Case Temperature

110.1
Vo ADJ.

300±20

SJOW 17AWG&05RN-F 1.0mm22C (SJOW 14AWG2C for 12V~20V)

-V(Black) +V(Red)

Io

ADJ.

UL2517 20AWG*2C

DIM+(Purple) DIM-(Pink)

4.2×4PL

38.8 38.8

C-Type
I/P

7.5 9.5

15.4 8
1 2 3

37

8

68

251 220.2
T case tc

34

8

tc : Max. Case Temperature

110.1
Vo ADJ.

1 2
Io ADJ.

O/P 4.2×4PL

AC Input Terminal Pin No. Assignment

Pin No. Assignment

1

FG

2

AC/L

3

AC/N

DC Output Terminal Pin No. Assignment

Pin No. Assignment

1

-V

2

+V

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H L G – 2 4 0 H 240W Constant Voltage + Constant Current LED Driver

series

WATERPROOF CONNECTION
Waterproof connector Waterproof connector can be assembled on the output cable of HLG-240H to operate in dry/wet/damp or outdoor environment.

AC

source

I/P

HLG-240H

O/P

Size

Pin Configuration (Female)

Size

Pin Configuration (Female)

M12
Order No. Suitable Current

4-PIN 5A/PIN M12-04 10A max.

Cable Joiner

66 26 20

5-PIN 5A/PIN M12-05 10A max.

M15
Order No. Suitable Current

2-PIN 12A/PIN M15-02 12A max.

CJ04-1 suitable for 14AWG~16AWG CJ04-2 suitable for 18AWG~22AWG

LED Lamp

Up to four wires can be connected through this cable joiner by soldering or clamping by tools.

25 68 61 8.5 32 8.5 6 35 38.8

HLG-240H

O/P Wires

CJ04 cable joiner can be purchased independently for user’s own assembly. MEAN WELL order No. : CJ04-1, CJ04-2.
Junction Box Option
220.2 382.2

FG (Green/Yellow)
AC/L(Brown) AC/N(Blue)

3- PF 1/2″ 150±20

Junction box option is available for A / Blank – Type. Please contact MEAW WELL for details.
INSTALLATION MANUAL
Please refer to : http://www.meanwell.com/manual.html
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LED Lamp

76

10

5

-V +V

3- PF 1/2″ 150±20

2-5

86

File Name:HLG-240H-SPEC 2024-01-15