QwikProducts QT6104 Variable Speed Motor Replacement Installation Guide

June 1, 2024
QwikProducts

QwikProducts QT6104 Variable Speed Motor Replacement Installation Guide
QwikProducts QT6104 Variable Speed Motor Replacement Installation
Guide

Determine Motor Voltage

Jumper Wire – Use 120 VAC replacement PSC motor and capacitor

No Jumper Wire – Use 240 VAC replacement PSC motor and capacitor

Connect the QwikSwap V3

With power off , remove the 5-pin power and 4-pin signal connectors from defective ECM motor and plug them into mating connections on the QwikSwap V3 board
Assembly Instructions

5-pin Connector from Motor to
QwikSwap V3 Board

then… With power off, remove the 16-pin signal connector (with more than 4 wires) from defective ECM motor and plug it into mating connection on the QwikSwap V3 board

4-pin Connector from Motor to Qwik Swap V3 Board

16-pin/4 wire Connector from Motor to QwikSwap V3 Board

More than 4 wires on this 16-pin connector?  Use the other instructions!

IF THE PLUGS DON’T FIT YOU’RE USING THE WRONG QWIKSWAP, NEVER CUT THE CONNECTORS OFF!
Flip over to the back of this sheet, there’s a few more steps

Select the Horsepower

Use the Configuration Switches on the Board to select the horsepower of the defective ECM motor.

Note the direction of ON/OFF in the Figure.
NOTE: OFF position is indicated by a down arrow at the left of the set!

| CONFIGURATION SWITCH N POSITION|
---|---|---
H.P.| 1| 2                         3| 4| OFF| 6| 7| 8
1/8| ON| OFF                OFF| OFF| OFF| OFF| OFF| OFF
1/4| ON| ON                   OFF| OFF| OFF| OFF| OFF| OFF
1/3| ON| ON                    ON| OFF| OFF| OFF| OFF| OFF
1/2| ON| ON                    ON| ON| ON| OFF| OFF| OFF
2/3| ON| ON                    ON| ON| ON| OFF| OFF| OFF
3/4| ON| ON                    ON| ON| ON| ON| OFF| OFF
1| ON| ON| ON| ON| | ON| ON| ON

In this figure the motor has been  set to 1/3 hp:
(ON, ON, ON,
**OFF, OFF, OFF, OFF, OFF)

**

Verify Proper Operation & Lock in Settings

Reconnect power to the air handler. A flashing Yellow status LED and solid Red (COM) LED indicate proper communication

A If the Yellow LED is off, verify power to the QwikSwap V3 board. If the RED LED is off or flashing, there is a communication error.
Assembly Instructions
b Lock in the Configuration. With power still being supplied to the QwikSwap V3 board, set all configuration switches to OFF.

C Set the Fan to On. Following a short delay, the Green (HIGH) LED should initially light and then settle on one of the (HIGH), (MED) or (LOW) LEDs.

d Set the Fan to Off. Following a short delay, all the Green LEDs should turn off.

Install the Replacement PSC Motor & Capacitor (same rotation and

voltage)

a Install the replacement PSC motor, mount the QwikSwap V3 board and run capacitor.
b Connect the PSC motor common wire to the MOTOR COM terminal on the QwikSwap V3 board.
c Connect the three PSC motor speed taps to the corresponding terminals on the QwikSwap V3 board

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