OMT V20231228 Gear Puller Set User Manual

OMT V20231228 Gear Puller Set

Safety Information

• Instructions provided herein are only for general information. ALWAYS perform all repairs in full compliance with your vehicle’s service manual. Particularly, ALWAYS use the transmission fluid type and amount listed in the service manual. After any repair, test your engine and vehicle in your workshop and at low speed before returning to normal use. Failure to do so may result in brake failure, serious property damage, and severe personal injury.
• Use this tool exclusively for removing pulleys, sprockets, or other similarly pressed-in parts on a vehicle. Using it for purposes other than stated herein could result in serious property damage or personal injuries.
• ALWAYS tighten fasteners down to their stated torques in your vehicle’s manual. Failure to do so may result in serious property damage and severe injuries.
• ALWAYS follow the original equipment manufacturer (OEM) procedures of your vehicle.
• DO NOT allow children or those unfamiliar with this product. Do not use while under the influence of alcohol, drugs, or any medication that negatively affects your judgment or reflexes.
• Keep children and bystanders away during use.
• Keep your work site clean and well-lit. Cluttered and dark work areas invite accidents.
• For best results, keep the kit clean and dry. Remove any fluid, oil, or grease before and after work, particularly from the handle and fittings.
• ALWAYS use personal protective equipment (PPE) suitable to your task. Always wear ANSI-approved eye and hand protection while using this product. Nonslip footwear is also highly recommended. Other equipment such as ear, head, and body protection may also be necessary depending on your work and other equipment.
• Dress properly for automotive servicing. Do not wear loose clothing or jewellery and keep hair, clothing, gloves, hoses, and tools away from any moving parts during use.
• ALWAYS know and understand the specific safety warnings and instructions for your vehicle before using this kit. Use the correct fluids, pressures, adapters, etc. for your vehicle. Make sure the parking brake is activated before beginning any work. Use with jack and jack stands able to fully support the necessary weight. Never touch any heated surface with exposed skin.
• Do not overreach. Keep proper footing and balance at all times.
• DO NOT use excessive pressure with this product and do not force it or its attachments. Use penetrating oil when the CV axle binds too tight.
• Maintain this product. Check for misalignment, binding, wear, or other damage before use. If any damage is detected, repair or replace the problematic components before further use. In a large shop, mark such tools “DO NOT USE” until they have been repaired. Only replace components with identical parts.
• Automotive repairing is intrinsically dangerous and this manual cannot cover all possible situations that you may encounter using this tool. ALWAYS exercise discretion and good judgment.

Product Diagram

Package List

Tools Not Included but Needed

• Penetrating Oil
• Adjustable Wrench
• Adjustable Torque Wrench or Impact Wrench with 14, 17, 19, 22mm Sockets

Assembly

1. Measuring the thrust bolt (B, H, N, or T) and jaws (E, K, Q, or W) against the part that needs removing, choose the thrust bolt (B, H, N, or T), jaws (E, K, Q, or W), or connecting plates (D, J, P, or V).
2. Pair the chosen components referring to the table below.
3. Assemble the paired components.
   • Place one jaw between one pair of connecting plates in the needed direction, aligning the holes.
   • Each jaw has two holes, the upper of which allows a larger spread length.
4. Secure the jaw by replacing and retightening a removed bolt and nut.
5. Repeat steps a–b to install the other 2 jaw(s) onto the jaw bracket. If you have chosen to use a two-jaw puller, simply fix another chosen jaw to the jaw bracket.

Operation

1. Park your vehicle on level ground, activate its parking brake, and turn off the engine. Allow your vehicle to cool if it has become hot through recent use.

2. Chock your wheels or jack up the vehicle. For best results, secure it with one or more jack stands or other appropriate supporting equipment. Make sure the part you are working on is adequately supported and will not fall when it is removed.

3. Lubricate the thrust bolt and the auto part with your penetrating oil (not included).

4. Position the jaws around the outside or inside of the part to be pulled as needed, ensuring that they securely hold the part and that the forcing screw tip connects to the centre of the shaft.

5. Using an adjustable wrench or impact wrench, turn the bolt clockwise until the part loosens.
   Note: To achieve this, especially for some gears and pulleys requiring more pressure, use an adjustable torque wrench or impact wrench (not included) whose socket matches the bolt’s drive. check the position of the jaws so they will remain firm, adjusting as needed. Do not use excessive force if also hammering the part loose.

6. When the part is nearly off, stop turning the bolt but continue to hold or clamp the part firmly. Disconnect the part and the puller from your vehicle, taking care not to drop either.

Maintenance

• Clean the tool with a soft damp cloth using a mild detergent or solution after use. Do not rinse or use abrasive cleaners or caustic chemicals.
• For best results, lubricate the tool with high-quality anti-corrosive oil (not included) between uses.
• Check the parts of the tool periodically for any wear or damage. Repair or replace any problematic parts before further use.
• If the tool will not be used for an extended period, clean and lubricate it and store it in a cool dry place away from direct sunlight and inaccessible to children.

Contact Us
Thank you for choosing our products! If you have any questions or comments, contact us at support@orionmotortech.com and we’ll resolve your issue ASAP!

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