ELMAG 83118 ASM 1050×5.0mm Motorised Round Bending Machine Owner’s Manual

June 1, 2024
ELMAG

ELMAG 83118 ASM 1050×5.0mm Motorised Round Bending Machine

ELMAG-83118-ASM-1050x5.0mm-Motorised-Round-Bending-Machine-
product

Product Information

Specifications

  • Working Length: 1050 mm
  • Sheet Thickness for Prebending: 4 mm
  • Max. Sheet Thickness for Bending: 5 mm
  • Max. Upper Roll Diameter: 110 mm
  • Bending Diameter Min.: 150 mm
  • Motor Power: 2200 W
  • Voltage: 400/50 V/Hz
  • Operator Column: Yes
  • Forward/Return Flow: 3 Num.
  • Quality Steel Rollers: 2 Num.
  • Drive Rollers (+) Cone Bender: Yes
  • Wire Core Grooves Lower Roller/Back Roller: Yes
  • Dimensions (LxWxH): 1820 mm x 850 mm x 1150 mm
  • Weight: 1080 kg

Product Usage Instructions

Safety Precautions

Always wear appropriate safety gear such as gloves and eye protection when operating the machine. Ensure the machine is placed on a stable surface and all safety guards are in place before use.

Operating the Machine

  1. Turn on the machine using the control panel.
  2. Adjust the settings for sheet thickness and desired bending diameter.
  3. Insert the workpiece between the rollers carefully, ensuring it is aligned properly.
  4. Use the controls to start the bending process, monitoring the progress as the machine operates.

Maintenance

Regularly clean the machine and lubricate moving parts to ensure smooth operation. Check for any signs of wear and tear on rollers and replace them if necessary.

FAQ

Q: Can this machine handle thick metal sheets?

A: The machine is designed to handle metal sheets up to 5 mm in thickness for bending.

Q: Is it necessary to use the wire insert grooves for all bending tasks?

A: The wire insert grooves are optional and can be used for specific tasks where wire bending is required.

Q: How often should the rollers be replaced?

A: The rollers should be inspected regularly, and replacement should be done if there are signs of damage or excessive wear.

TECHNICAL FACTS

PRODUCT HIGHLIGHTS

Standard features

  • Robust machine body and cast iron roller frames
  • High quality steel rollers with very high tensile strength
  • Taper bending device for tapered workpieces
  • Wire insert grooves on lower and rear roller
  • Operating instructions/CE

Special accessories
Induction-hardened steel rollers

Control panel with rear roller control and digital display

ELMAG-83118-ASM-1050x5.0mm-Motorised-Round-Bending-Machine-
fig-2

Competent execution guaranteed

ELMAG-83119-Motorised-Round-Bending-Machine-fig-3

ELMAG® – Start-up Service

  • Including ELMAG®-Quality Check
    • Depreservation, degreasing and de-securing
    • Assembly until ready for use
    • Oil filling of gearboxes, oil baths and central lubrication systems
    • Testing of electrics, safety components and devices
    • Test run on all shift and power levels
    • 30-minute test run at the highest power level
    • Checking and, if necessary, adjustment of machine tolerances, e.g. V-belt tension and spindle concentricity
    • Testing of all machine functions
  • For lathes, in addition:
    • Lathe chuck reassembly with marking of minimum tolerance
    • Measurement of the spindle nose to tolerance < 0.01 mm
    • Measurement of the lathe chuck
    • Setting the tailstock parallelism
  • For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
    • Assembly of the unit, chassis assembly
    • Intermediate hose assembly
    • Mains plug assembly and gas hose assembly
    • Connection preparation for gas or compressed air
    • Control cable plug Assembly on hose assembly
    • Installation & activation of water cooling unit for modular systems
    • Filling with cooling liquid for liquid-cooled units
    • Short test run or test welding

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