ELMAG 83134 Hydraulic Ring Bending Machine Owner’s Manual
- June 1, 2024
- ELMAG
Table of Contents
ELMAG 83134 Hydraulic Ring Bending Machine
Product Information
Specifications:
- Roll Diameter Above: 162 mm
- Roll Diameter Below: 152 mm
- Axis Diameter Above: 50 mm
- Axis Diameter Below: 40 mm
- Adjusting Roll: Hydraulic
- Drive Rollers: 3 in Number
- Advance Speed: 3.3 m/min
- Positioning: Vertical and Horizontal
- Drive Motor: 1500 W
- Hydro Engine: 750 W
- Adjusting Roll Voltage: 400/50 V/Hz
- voltage 400/50 V/Hz
- Length 950 mm
- Width 780 mm
- Height 1450 mm
- Weight 500 kg
Product Highlights:
The APK ring bending machines enable precise rolling of various bar materials such as flat, square, round, tubular, and shaped steel. The machines feature a powerful drive motor with a durable reduction gearbox, precise rolling straightening systems, and the ability to install vertically or horizontally.
Product Usage Instructions
Installation:
All APK models can be installed vertically or horizontally as required.
Application Examples:
- Pipeline construction
- Tank construction
- Installers
- Steel construction
- Railing construction
- Locksmiths
- Forging
- Mechanical engineering
- Sheet metal working
- Car body construction
- Car workshops
- Training workshops
Standard Features
- Standard castors
- Hardened special steel roller axles
- Hardened special steel straightening shafts
- Top hydraulic roller adjustment
- Mechanical straightening shaft adjustment
- Mobile control panel ER analogue / Emergency stop
- Double foot pedal forward/reverse
- Operating instructions / CE
Special Accessories
- Round and tube steel bending rollers
- Form steel bending rollers
- Angle steel bending rollers
- Angle bending device
- Mobile control panel ER digital / emergency stop
- 2 feed speeds
FAQ
Q: Can the APK models be used for bending different types of steel?
A: Yes, the APK ring bending machines can bend various materials including flat, square, round, tubular, and shaped steel.
Q: How is the rolling radius set on the APK machines?
A: The roll bending radius is set by means of one or two precision, mechanically or hydraulically adjustable rollers.
Q: What are some common applications for the APK ring bending machines?
A: Common applications include pipeline construction, tank construction, steel construction, forging, car body construction, and more.
Article Number: 83134 EAN Code: 9004853831348
TECHNICAL FACTS
- Bending performance data for steel: 60×10 mm, Ø 800 min. / yield strength 240 N/mm2
- Very proven model with powerful 1,500 W drive motor and three drive rollers
- Forward/backward feed 3.3 m/min
- Adjusting drive roller Ø 162 mm hydraulic
- oil pressure gauge
- Two large drive rollers Ø 152 mm – lower friction
- Directional shafts mechanical
- Robust steel frame
- Mobile control panel ERanalog
- Setting button L/R/AUF/AB
- Emergency stop
- Double foot pedal forward/backward thrust
- Extensive range of special accessories available, e.g. digital display Adjustment roller position on control panel
PRODUCT HIGHLIGHTS
High-quality ring bending
Simple bending radius or full circle – the APK ring bending machines
enable precise rolling of bar materials such as flat, square, round, tubular
and shaped steel.
High-quality drive solution
The heart of the APK models is a powerful drive motor with a durable reduction
gearbox. The forward and reverse thrust of the drive rollers takes place on a
mobile control panel with double foot pedal. The roller transmission with
quality bearings and specially
hardened gears is protected against overload by means of a friction clutch.
Precise rolling straightening systems
The APK ring bending machines are equipped with two or three hardened drive
rollers. The roll bending radius is set by means of one or two precision,
mechanically or hydraulically adjustable rollers. Two laterally mounted,
mechanically adjustable straightening shafts offer maximum rolling accuracy.
Roller sets
The APK models are equipped with a standard set of rollers for flat, square
and T-steel. Special roller sets for round and tubular steel, section steel
and angle steel as well as special straightening aids are available as special
accessories.
InstallationAll
APK models can be installed vertically or horizontally as required.
Application examples
- Pipeline
- construction – Tank
- construction – Installers
- Steel
- construction – Railing
- construction – Locksmiths
- Forging
- Mechanical
- engineering – Sheet
- metal working – Car body construction
- Car
- workshops – Training workshops
Standard features
- t – Standard castors – Hardened
- special steel – Roller axles – Hardened
- special steel – Straightening shafts – Hardened
- special steel – Top hydraulic
- roller adjustment – Mechanical
- straightening shaft adjustment – Mobile control panel ER analogue / Emergency stop – Double foot pedal forward/reverse
Operating instructions / CE
Special accessories
- Round and tube
- steel bending rollers – Form
- steel bending rollers – Angle steel
- bending rollers – Angle bending device
- Mobile control panel ER digital / emergency
- stop – 2 feed speeds
Competent execution guaranteed
ELMAG® – Start-up Service
- Including ELMAG®-Quality Check
- Depreservation, degreasing and de-securing
- Assembly until ready for use
- Oil filling of gearboxes, oil baths and central lubrication systems
- Testing of electrics, safety components and devices
- Test run on all shift and power levels
- 30-minute test run at the highest power level
- Checking and, if necessary, adjustment of machine tolerances,
- e.g. V-belt tension and spindle concentricity
- Testing of all machine functions
- For lathes, in addition:
- Lathe chuck reassembly with marking of minimum tolerance
- Measurement of the spindle nose to tolerance < 0.01 mm
- Measurement of the lathe chuck
- Setting the tailstock parallelism
- For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
- Assembly of the unit, chassis assembly
- Intermediate hose assembly
- Mains plug assembly and gas hose assembly
- Connection preparation for gas or compressed air
- Control cable plug Assembly on hose assembly
- Installation & activation of water cooling unit for modular systems
- 1 Filling with cooling liquid for liquid-cooled units
- Short test run or test welding