STEEL GREEN MANUFACTURING SGXL Hydro Drive Spray Pump Instruction Manual

July 15, 2024
STEEL GREEN MANUFACTURING

STEEL GREEN MANUFACTURING SGXL Hydro Drive Spray Pump

Product Usage Instructions

  • Safe Operation
    • Ensure to read and follow all safety instructions in the manual before operating the unit to prevent personal injury or property damage.
  • Controls and Operation
    • Use the joysticks for driving the machine, with the left joystick controlling left and right turns. The speed bar adjusts the speed of the machine.
  • Spray Pump Control
    • To prime the spray pump, hold the system wide open until primed. Once the prime switch is off, it will return to the desired spray pressure.
  • Sprayer Controls
    • The spray boom consists of 4 sections: Left Wing, Center Left Section, Center Right Section, & Right Wing. Press the desired section button to spray with.
  • Liquid Hose Reel Operation
    • To operate the hose reel, adjust the spray pattern from the boom. Remember to turn off the Hose Reel Valve when not in use to prevent back pressure that may cause nozzle tips to drip.

FAQs

  • Q: How do I adjust the spray pressure?
    • A: To adjust the spray pressure, hold the system wide open until primed. Once the prime switch is off, it will return to the desired spray pressure.
  • Q: What should I do before operating the unit?
    • A: Before operating, make sure to read and follow all safety instructions in the manual to prevent personal injury or property damage.

GENERAL INFORMATION

Thank you for purchasing a Steel Green machine! Please read and understand this manual before operating this piece of equipment. This manual will assist you in areas of operation, safety, and maintenance. Any unresolved questions can be directed to Steel Green Mfg. We at Steel Green are excited to hear feedback from our customer base so we can continue to provide you with the most productive and efficient equipment possible.

  • NOTE: This manual and all information and illustrations were accurate at the time of publication. Steel Green Mfg. reserves the right to make changes without notice.
  • IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY.

WARNING!

Steel Green units are equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered, or grass- covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine-authorized service dealer or contact the service department.

  • Serial Number: __
  • Date Purchased: _____
  • Dealer Name: ___
  • Dealer Phone Number: ____

Dimensions

SPECIFICATIONS Dimensions:

  • SGXL SPRAY SYSTEM

SPECIFICATIONS

DESCRIPTION SGXL SPRAY SYSTEM SGXL FERT SYSTEM
Weight 1750 1580
Front tire 18X9.5X8
Rear tire 26X14X12
Spray Capacity 120 gal. N/A
Spray Width 15’ N/A
Hopper Capacity N/A 350 lbs.
Variable Spread Width N/A Up to 25’
Fuel Capacity 8 gal.
Transport Speed Up to 12 mph
Rate Production 120,000 sq. ft. per fill based on 1 gal. spray nozzles N/A

SAFE OPERATION

CAUTION! THE FOLLOWING IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR UNIT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

GENERAL OPERATION

  • Do not operate the machine while under the influence of alcohol or drugs.
  • Only allow responsible adults, who have practiced driving a zero radius SG unit and are familiar with theinstructions to operate the machine. Local restrictions may restrict the age of the operator.

PARKING BRAKE OPERATION

  • To engage the parking brake, push the pedal down.

BRAKE ENGAGED

  • To release the parking brake, pull the pedal up.

BRAKE DISENGAGED

  • RE-FUELING
    • ALWAYS STOP THE ENGINE and allow it to cool before refueling. NEVER remove the gas cap to add fuel while the engine is running, and never fill the gas tank on an engine that has been running and is still hot – gas spilled on a hot engine can ignite.
    • Never smoke while refueling.
    • Do not overfill the fuel tank.
    • Follow the warning label on the fuel tank.

SLOPE OPERATION

  • Cease operation if stability is questionable, or if you are unsure of the ability to continue safely.
  • Keep alert for hidden hazards on the terrain.
  • Stay away from drop-offs, ditches, and embankments.
  • Never operate on slope angles greater than 13° with the SG in its basic configuration. The basic configuration is the SG with a hopper and no other attachments. (A 13° slope is a slope that rises 1.4 m (4.6 ft) over a horizontal distance of 6.1 m (20 ft.).
  • When using attachments, never operate the SG on slope angles greater than 10°. The addition of an extra tank, or other attachments will increase the risk of a rollover. (A 10° slope is a slope that rises 1 m (3.5 ft) over a horizontal distance of 6.1 m (20 ft).

CONTROLS AND OPERATION

SETUP MODE

MACHINE OPERATION:

  • To drive the machine, step up on the footboard and rest against the chest pad.
  • Move the throttle lever about half throttle.
  • Pull the choke out.
  • Turn the key to start the machine.
  • Push the choke back in once the machine is running.

JOYSTICKS:

  • The left joystick maneuvers the left tire forward and reverse.
  • The right joystick maneuvers the right tire forward and reverse.

DRIVING THE MACHINE:

  • Move both joy sticks forward to drive forward.
  • Move both joy sticks back to drive in reverse.
  • To maneuver a left turn move the right joystick forward and pull the left one back.
  • To maneuver a right turn move the left joystick forward and pull the right one back.

SPEED BAR:

  • The speed bar is used to set the maximum speed for spray applications.
  • Adjust the speed bar by loosing the black knobs on both sides.
  • Move both the joysticks and speed bar together to set the desired max. speed and tighten the knobs.

SPRAY PUMP CONTROL

The spray boom consists of 4-sections: Left Wing, Center Left Section, Center Right Section, & Right Wing (see below).

SPRAYER CONTROLS

  • Each boom section\wing holds 2 nozzles.
  • The spray boom can be raised or lowered individually by pressing the down buttons. You can stop the booms at level or they can be positioned at –15 ̊ for hillside spray (see Fig. 1).
  • Each section of the boom is controlled by an electronic spray valve. To power the boom, press the boom off button to the “ON” position, then press the desired section or section button you wish to spray with.

CONTROLS AND OPERATION (LIQUID) HOSE REEL OPERATION

SPRAY CHART

CARE & MAINTENANCE

WARNING!

  • Do not operate the engine in a confined space where carbon monoxide and other fumes can accumulate.
  • Never lubricate, service, or adjust the machine or spreader while it is moving or running.
  • Keep hands, feet, clothing, hair, and loose items away from any moving parts.

CAUTION!

  • Understand service and maintenance procedures before performing any work on this machine or spreader.
  • Disconnect the battery before making any repairs.
  • Keep all parts in good condition & operating properly.
  • Fix damages immediately. Replace all worn or damaged parts.
  • Check all hardware at frequent intervals to ensure they are tight.

MAINTENANCE TIPS

  • Always avoid letting the product sit in the tank and pump for an extended period.
  • Blowing off the unit is preferred over washing. But if the washing unit dries it off as best as possible.
  • Refer to the engine owner’s manual for all other specs.

WINTERIZATION

  • Proper winterization of the spray system helps to prevent damage to the system due to wintertime freezing. Follow these easy steps:
    1. Drain all of the remaining liquid from the tank and spray system.
    2. Fill the tank with enough RV antifreeze to fill the entire system.
    3. Turn on the liquid pump and open all boom valves until a solution is visible out of the spray nozzles. Close boom valves.
    4. Open the valve for the hose reel and begin spraying the solution through the nozzle.
    5. Put the recommended amount of fuel stabilizer and (follow label for instructions).
SUGGESTED SERVICE ACTION DAILY WEEKLY BI-WEEKLY MONTHLY YEARLY HOURS
Front Caster Wheels Grease (see next page) X
Front Caster Yoke Grease (see next page) X
Front Tire Pressure 24PSI X
Front Tire Bearing Preload X
Rear Tire Pressure 26PSI X
Rear Lug Nut Torque 75Lbs X
Rear Hub Castle Nut Check the cotter pin X
Frame Hardware Check all bolts & fasteners X
Idler Pulley Arm Grease (see next page) X
Belt Wear Cracks, Tears, Missing Material X
Engine Carburetor Lube Cable Linkages X
Engine Oil Check X
Change

100 Hrs.

Engine Air Filter|

Check/Change if needed

| | X| | | Replace
Engine Air Pre-Filter| | |
Engine Fuel Filter| | | | | Replace|
Engine Spark Plugs| | | | |
Hydraulic Oil| Change| | | | | | 500 Hrs.
Hydraulic Oil Filter| | | | |
Hydraulic Oil Level| Check| X| | | | |
Hydro System Fittings| Check for leaks| | X| | | |
Chemical Leaks|

Check

|

X

| | | | |
Spray Nozzle Tips| | | | |
Spray Nozzle Tip Screens| | | | |
Spray Gun Tip| | | | |
Spray Nozzle Gasket| | | | |
Spray System Hoses| | X| | | |
In-Line Filter| X| | | | |
In-Line Filter Gasket| X| | | | |
Spray Gun Hose Reel| | X| | | |
The suggested maintenance schedule above is recommended for normal use, maintenance will vary for heavier use. Steel Green Mfg. reserves the right to determine usage.

GREASE POINTS
There are 5 grease points on the SGXL.

  • 1 on each front tire.
  • 1 on each of the castor tubes
  • 1 on the idler arm

Warranty

Steel Green Manufacturing, LLC 1-Year Limited Warranty

  • A. WHAT IS COVERED – This Warranty applies to equipment having model numbers SGXL (“Equipment”)manufactured by Steel Green Manufacturing, LLC, an Indiana limited liability company (“Steel Green”). This Warranty only applies to Equipment purchased directly from Steel Green or an authorized dealer or distributor of the Equipment (“Authorized Dealers”) in the United States. Except for Excluded Parts (as hereinafter defined), Steel Green agrees to repair or replace, at its option, any original component of the Equipment that is defective in material or workmanship (collectively “Warranty Service”). This Warranty begins on the date the product is delivered to the original purchaser and continues for twelve (12) months thereafter (the “Warranty Term”).
  • B. WHAT IS NOT COVERED – This Warranty does not apply to the following categories of equipment: (1) used Equipment, unless there has been an Approved Transfer (as hereinafter defined); or (2) Equipment that has been altered or modified in ways not approved by Steel Green, including, but not limited to, setting injection pump fuel delivery above specifications stated in the owner’s manual. Furthermore, this Warranty does not apply to damage due to any of the following: (1) normal wear and tear; (2) the failure to perform reasonable and proper maintenance; (3) the failure to follow instructions and recommendations in the owner’s manual; (4) negligent or intentional misuse; (5) failure to properly store the Equipment; (6) vandalism; (7) the elements and inclement weather; or (8) collision or accident. “Excluded Parts” means the following parts, which are not covered by and are expressly excluded from this Warranty: (1) consumable parts, such as oil, filters, belts, brakes, and spark plugs; (2) tires; (3) batteries; and (4) the engine. The manufacturers of the Excluded Parts may provide a separate warranty. See manufacturers’ manuals for details.
  • C. WHO IS COVERED – This Warranty extends to the original purchaser of the Equipment who completes and returns the warranty registration card included with the Equipment to Steel Green and any subsequent owner (collectively “you”), provided the subsequent owner notifies Steel Green of the change in ownership and Steel Green approves the transfer of this Warranty (“Approved Transfer”). An Approved Transfer does not extend the Warranty Term.
  • D. HOW IS WARRANTY SERVICE OBTAINED – To obtain Warranty Service, you must: (1) report the Equipment defect to Steel Green within the Warranty Term; and (2) deliver the Equipment for Warranty Service within a reasonable time thereafter. All Warranty Service must use new or remanufactured parts or components furnished or approved by Steel Green and must be performed by Steel Green, an Authorized Dealer, or a service center approved by Steel Green (“Authorized Service Center”), as directed by Steel Green. This Warranty only covers the costs of parts and labor associated with the Warranty Service. You are responsible for delivering the Equipment for Warranty Service, at your sole cost and expense. Steel Green is not responsible for any costs or liability associated with any pickup, delivery, or other transportation required to obtain Warranty Service.
  • E. ADDITIONAL LIMITATIONS AND EXCLUSIONS – Except as expressly provided herein, Steel Green makes no warranties, representations, conditions, or promises, express or implied, as to the quality, performance, or freedom from defect of the Equipment covered by this Warranty. STEEL GREEN DOES NOT MAKE ANY STATUTORY OR IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND SUCH WARRANTIES ARE EXPRESSLY DISCLAIMED. TO THE EXTENT THEY ARE LEGALLY REQUIRED, ANY IMPLIED WARRANTIES OR CONDITIONS SHALL BE LIMITED IN DURATION TO THE WARRANTY TERM.
    • STEEL GREEN’S ONLY LIABILITY CONCERNING THIS WARRANTY AND YOUR EXCLUSIVE REMEDY SHALL BE FOR THE REPAIR OR REPLACEMENT OF PARTS AS SET FORTH HEREIN. NO CLAIM FOR BREACH OF WARRANTY SHALL ENTITLE YOU TO CANCELLATION OR RESCISSION OF THE PURCHASE OF THE EQUIPMENT.
    • IN NO EVENT WILL ANY AUTHORIZED DEALER, ANY AUTHORIZED SERVICE CENTER, STEEL GREEN, OR ANY COMPANY AFFILIATED WITH STEEL GREEN BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Examples of such damages include, but are not limited to (1) the loss or damage to person or property other than that covered by this Warranty; (2) attorneys’ fees; (3) claims for lost revenue or lost profits; and (4) rental costs of similar equipment to the Equipment. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR LIMITATIONS ON THE DURATION OF AN IMPLIED WARRANTY, SO THE ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, BUT YOU MAY ALSO HAVE OTHER RIGHTS, WHICH VARY FROM STATE TO STATE.
  • F. NO OTHER WARRANTIES – NO OTHER PERSON OR ENTITY, INCLUDING ANY AUTHORIZED DEALER, HAS THE AUTHORITY TO MAKE ANY WARRANTY, REPRESENTATION, CONDITION, OR PROMISE ON BEHALF OF STEEL GREEN, OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY, WHETHER ORALLY OR IN WRITING. STEEL GREEN MAKES NO OTHER WARRANTY RELATED TO THE EQUIPMENT OR ANY OTHER ITEM UNLESS IT DELIVERS TO YOU A SEPARATE WRITTEN WARRANTY.
  • G. CONTACT – To obtain a replacement warranty registration card or report a defect in any Equipment, to find the nearest Authorized Dealer or Authorized Service Center or report your dissatisfaction with their assistance, or to otherwise obtain information regarding this Warranty, please contact Steel Green.

Warranty Registration Form

CONTACT

OPERATORS MANUAL

PART NO.| REV.| DESCRIPTION
SGOM-002| D| OPERATORS MANUAL, SGXL SERIES

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