ELMAG 83135 Hydraulic Ring Bending Machine Owner’s Manual

ELMAG 83135 Hydraulic Ring Bending Machine

Product Information

Specifications

• Roll Diameter Above: 157 mm
• Roll Diameter Below: 157 mm
• Axis Diameter Above: 50 mm
• Axis Diameter Below: 50 mm
• Adjusting Roll: Hydraulic
• Drive Rollers: 2 Num.
• Advance Speed: 2.95 m/min
• Positioning: Vertical and Horizontal
• Drive Motor: 1100 W
• Voltage: 400/50 V/Hz
• Length: 1450 mm

Product Usage Instructions

High-quality Ring Bending
The APK ring bending machines enable precise rolling of various bar materials including flat, square, round, tubular, and shaped steel to create simple bending radiuses or full circles.

Drive Solution
The APK models feature a powerful drive motor with a durable reduction gearbox. The forward and reverse thrust of the drive rollers is controlled by a mobile panel with a double foot pedal.
The roller transmission is protected against overload with a friction clutch.

Precise Rolling Straightening Systems
Equipped with hardened drive rollers and adjustable bending radius rollers, the APK machines offer maximum rolling accuracy. Mechanically adjustable straightening shafts ensure precision.

Roller Sets
The APK models come with standard rollers for flat, square, and T-steel. Additional roller sets and straightening aids are available as special accessories for different steel types.

Installation
All APK models can be installed vertically or horizontally as required for various applications like pipeline construction, tank construction, steelwork, and more.

FAQ

Q: Can the APK 50 be used for car body construction?
A: Yes, the APK 50 is suitable for car body construction among other applications listed in the manual.

Q: Are special roller sets included with the machine?
A: The APK models come with standard roller sets for flat,square, and T-steel. Special roller sets for different steel types are available as separate accessories.

Article Number: 83135
EAN Code: 9004853831355

TECHNICAL FACTS

• Bending performance data for steel: 80×16 mm, Ø 1.200 min. / Yield strength 240 N/mm2 Newly developed, very efficient ring bending machines for precision bending work
• Drive motor 1.100 W
• Two adjusting drive rollers Ø 140 or Ø 157 hydraulically
• Forward/backward feed 2.2 or 2.95 m/min
• Directional shaft adjustment mechanical
• Robust steel frame
• Mobile control panel ERdigital
  • Setting roller switch L/R/AUF/AB
  • Digital display Setting roller position
  • Emergency stop
• Double foot pedal forward/backward thrust
• Special roller sets, straightening aids and two feed speeds available as optional accessories

PRODUCT HIGHLIGHTS

High-quality ring bending
Simple bending radius or full circle – the APK ring bending machines enable precise rolling of bar materials such as flat, square, round, tubular and shaped steel.

High-quality drive solution
The heart of the APK models is a powerful drive motor with a durable reduction gearbox. The forward and reverse thrust of the drive rollers takes place on a mobile control panel with double foot pedal. The roller transmission with quality bearings and specially
hardened gears is protected against overload by means of a friction clutch.

Precise rolling straightening systems
The APK ring bending machines are equipped with two or three hardened drive rollers. The roll bending radius is set by means of one or two precision, mechanically or hydraulically adjustable rollers. Two laterally mounted, mechanically adjustable straightening shafts offer maximum rolling accuracy.

Roller sets
The APK models are equipped with a standard set of rollers for flat, square and T-steel. Special roller sets for round and tubular steel,section steel and angle steel as well as special straightening aids are available as special accessories.

InstallationAll
APK models can be installed vertically or horizontally as required.

Application examples

• Pipeline
  construction – Tank
  construction – Installers

• Steel
  construction – Railing
  construction – Locksmiths

• Forging

• Mechanical
  engineering – Sheet
  metal working – Car body construction

• Car
  workshops – Training workshops

Standard features

• t – Standard castors – Hardened
• special steel – Roller axles – Hardened
• special steel – Straightening shafts – Hardened
• special steel – Hydraulic
• bottom roller adjustment – Mechanical
• straightening shaft adjustment – Mobile control panel ER Analog / Emergency stop – Mobile control panel ER Digital / Emergency  stop – Double foot pedal forward/reverse
• Operating instructions / CE

Special accessories

• Round and tube
• steel bending rollers – Form
• steel bending rollers – Angle steel
• bending rollers – Angle bending device
• 2 feed speeds

SPECIFICATIONS

ELMAG® – Start-up Service

Including ELMAG®-Quality Check

• Depreservation, degreasing and de-securing

Assembly until ready for use

• Oil filling of gearboxes, oil baths and central lubrication systems
• Testing of electrics, safety components and devices
• Test run on all shift and power levels
• 30-minute test run at the highest power level
• Checking and, if necessary, adjustment of machine tolerances,
• e.g. V-belt tension and spindle concentricity
• Testing of all machine functions

For lathes, in addition:

• Lathe chuck reassembly with marking of minimum tolerance
• Measurement of the spindle nose to tolerance < 0.01 mm
• Measurement of the lathe chuck
• Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)

• Assembly of the unit, chassis assembly
• Intermediate hose assembly
• Mains plug assembly and gas hose assembly
• Connection preparation for gas or compressed air
• Control cable plug Assembly on hose assembly
• Installation & activation of water cooling unit for modular systems
• Filling with cooling liquid for liquid-cooled units
• Short test run or test welding

COMPRESSED AIR TECHNOLOGY

WELDING TECHNOLOGY

METALWORKING

STONE CUTTING TECHNOLOGY

WORKSHOP TECHNOLOGY

POWER GENERATORS

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