ELMAG 83151 Hydraulic Profile Steel Shear and Hole Punch SPS 45 Owner’s Manual
- June 1, 2024
- ELMAG
Table of Contents
ELMAG 83151 Hydraulic Profile Steel Shear and Hole Punch SPS 45
Product Information: HYDRAULIC PROFILE STEEL SHEAR AND HOLE PUNCH SPS 45
Specifications:
- Hydraulic Pressure Force: 45 t
- Hydraulic Pistons: 1 Num.
- Processing Stations: 5 Num.
Product Highlights:
The SPS professional steel shears are versatile and essential in series metalworking. They provide safe and precise processing of sheets and fast cutting of profiles with maximum repeat accuracy.
Top Features:
-
* Equipped with punch and die system suitable for MUBEA tools- Round steel and square steel blades
- Angle shears and flat steel blade
High Pressure, High Stroke Rate:
The SPS profile steel shears operate at high pressure and stroke rate,
ensuring efficient performance.
Ergonomic Handling:
The design of the SPS 45 allows for ergonomic handling, making it comfortable
to use.
Special Accessories:
All SPS models can be upgraded with special punch and die systems, special
blades for U, I, and T steel, rod bending tool for SPS 45, and sheet metal
bending tool for SPS 65.
Product Usage Instructions
Safety Precautions:
- Before operating the hydraulic profile steel shear and hole punch SPS 45, ensure all safety precautions are understood and followed.
- Wear appropriate personal protective equipment such as gloves and eye protection.
- Keep hands away from moving parts during operation.
Setup:
- Place the SPS 45 on a stable surface with adequate space for operation.
- Connect the power supply according to the voltage requirements mentioned in the specifications.
- Ensure all components are properly assembled and secured before operation.
Operation:
- Select the appropriate processing station based on the material to be worked on.
- Adjust the settings for punching thickness and stroke rate as needed.
- Feed the material into the machine according to the guidelines provided in the manual.
- Use the controls to operate the shearing and punching functions carefully.
Maintenance:
- Regularly inspect the machine for any signs of wear or damage.
- Keep the machine clean and free from debris that could affect its performance.
- Lubricate moving parts as recommended by the manufacturer.
FAQ:
Q: Can the SPS 45 handle different types of steel profiles?
A: Yes, the SPS 45 is equipped to handle various steel profiles including
round, square, flat, U, I, and T steel.
Q: What is the maximum thickness of material that can be punched using
the SPS 45?
A: The SPS 45 can punch materials up to 100 x 3 mm in thickness.
Article Number: 83151
EAN Code: 9004853831515
PRODUCT OVERVIEW
TECHNICAL FACTS
- Standard equipment
- Round punch/dies 20 Ø in mm
- Round steel and square steel knives
- Angle shears
- Flat steel knives
- Notching knife rectangular
- Mobile operating column with emergency stop button Foot pedal release
- Centralized lubrication
- Operating instructions/CE
PRODUCT HIGHLIGHTS
Multifunctional
SPS professional steel shears are versatile and one of the most important
machines in series metalworking. They enable safe and precise processing of
sheets and fast cutting of profiles with maximum repeat accuracy.
Top features
SPS profile steel shears are very well equipped and can be used immediately on
any processing station (Plug & Play). They have a punch and die system
suitable for MUBEA tools, a round steel and square steel blade, angle shears
and a flat steel blade.
Models with five processing stations are equipped with a rectangular notching
knife (maximum thickness 8 to 16 mm).
High pressure, high stroke rate
The hydraulically driven SPS profile steel shears have a high pressure force,
from 40 to 175 tonnes depending on the model. Models from SPS 65 are
particularly powerful double-piston machines that allow simultaneous punching
and notching.
With clock rates of max. 20 to 25 strokes per minute,the machines allow a
rapid succession of hole punching – ideal for single and series punching of
slots, for example.
Precision cutting of round steel (SPS 175 max. Ø 65 mm),square steel (max. 55
mm), angle steel (max. 200×20 mm) and flat steel (max. 380 x 30 mm) are
carried out on special processing stations.
For detailed performance indicators for SPS models, see table on page 29.
Ergonomic handling
Ideal working height, smooth quick clamping elements, easier tool changes and
convenient central lubrication set the virtually maintenance-free SPS models
apart as leading products with ergonomic operation. The punching or cutting
process is triggered easily and safely by the foot pedal of a mobile control
column.
Models from the SPS 65 are equipped with a machine lamp with magnetic foot –
ideal for good visibility during precise punching work. An electromagnetic
back stop offers maximum efficiency for series cutting.
Special accessories
All SPS models can be upgraded to include special punch and die systems and
special blades for U, I and T steel.
Other particularly useful features: functional expansions from SPS 45 with a
rod bending tool and from SPS 65 with a sheet metal bending tool.
SPECIFICATIONS
| hydraulic pressure force | 45 t |
|---|---|
| hydraulic pistons | 1 Num. |
| processing stations | 5 Num. |
| punching-6 x material thickness max. | 22 x 15 O mm |
| punching-6 x material thickness | 38 x 8 O mm |
| punching-6 x material thickness max. | 100 x 3 O mm |
| punching stroke | 35 mm |
| strokes at 20 mm stroke max. | 20 1/min |
| Overhang length | 190 mm |
| punching station working height | 935 mm |
| round steel cross-section max. | 30 O mm |
| square steel cross-section max. | 25 x 25 mm |
| angle steel cutting angle 90° | 100x100x10 mm |
| angle steel cutting angle 45° | 60x60x6 mm |
| profile steel station working height | 1135 mm |
| flat steel thickness max. | 200×15 mm |
| flat steel width max. | 300×12 mm |
| flat steel knife length | 320 mm |
| scissors with angle | 80 x 8 mm |
| flat steel station working height | 940 mm |
| klink thickness max. | 8 mm |
| notching width | 35 mm |
| notching depth | 100 mm |
| notching working height | 940 mm |
| motor power | 4000 W |
| voltage | 400/50 V/Hz |
| Length | 1330 mm |
| Width | 770 mm |
| Height | 1460 mm |
| Weight | 1200 kg |
ELMAG® – Start-up Service
Including ELMAG®-Quality Check
- Depreservation, degreasing and de-securing
- Assembly until ready for use
- Oil filling of gearboxes, oil baths and central lubrication systems
- Testing of electrics, safety components and devices
- Test run on all shift and power levels
- 30-minute test run at the highest power level
- Checking and, if necessary, adjustment of machine tolerances,
- e.g. V-belt tension and spindle concentricity
- Testing of all machine functions
For lathes, in addition:
- Lathe chuck reassembly with marking of minimum tolerance
- Measurement of the spindle nose to tolerance < 0.01 mm
- Measurement of the lathe chuck
- Setting the tailstock parallelism
For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
- Assembly of the unit, chassis assembly
- Intermediate hose assembly
- Mains plug assembly and gas hose assembly
- Connection preparation for gas or compressed air
- Control cable plug Assembly on hose assembly
- Installation & activation of water cooling unit for modular systems
- Filling with cooling liquid for liquid-cooled units
- Short test run or test welding
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