ELMAG 83126 AS Manual Bending Machine Owner’s Manual

June 1, 2024
ELMAG

ELMAG 83126 AS Manual Bending Machine

ELMAG-83126-AS-Manual-Bending-Machine-PRODUCT

Specifications

  • Drive mode: manual
  • Working length: 1550 mm
  • Sheet thickness pre-bending   max.: 1 mm
  • Sheet thickness bending max.: 1.2 mm
  • Upper roll diameter: 70 mm
  • Bending diameter min.: 105 mm
  • Quality steel rollers
  • Drive rollers: 3
  • Cone bender: Yes
  • Wire core grooves: Yes
  • Lower roller/back roller: 2 Num.
  • Dimensions: 2865 mm (L) x 740 mm (W) x 1195 mm (H)
  • Weight: 420 kg

Product Usage Instructions

Optimal Handling

  • The AS manual bending machine is designed for one-man operation.
  • The upper and lower rollers are adjustable, and the rear roller is movable.
  • The upper roller can be detached from the front for easy removal of the workpiece.

Product Highlights

The AS manual bending machines are suitable for stand-alone production. They are ideal for rolling fine and medium-thickness sheet steel, stainless steel, and aluminum. These machines enable controlled production of sheet bending radii and semi-finished products such as pipes, pipe sockets, columns, gutters, half shells, container shells, ventilation pipes, and round insulation.

Advanced Options

All AS models come equipped with a bending device for tapered workpieces and wire insert grooves for round and spring steel wire.

Application Examples

  • Standard features include a robust machine body, cast iron roller frames, high-quality steel rollers with high tensile strength, taper bending devices, wire insert grooves, and operating instructions/CE certification.

Special Accessories

Induction-hardened steel rollers for an extended service life.

FAQ

Q: What is the maximum sheet thickness that the AS manual bending machine can handle?

A: The machine can handle a maximum sheet thickness of 1.2 mm.

Q: Can the AS manual bending machine perform taper bending?

A: Yes, the machine is equipped with a taper-bending device for tapered workpieces.

Q: Is there a weight limit for the materials that can be bent using this machine?

A: The machine is designed to handle materials up to 420 kg in weight.

OVERVIEW

TECHNICAL FACTS

  • Optimal handling
  • One-man operation
  • Upper and lower roller adjustable, movable rear roller
  • Upper roller detachable from the front, easy removal of the workpiece

PRODUCT HIGHLIGHTS

AS manual round bending machines for stand-alone production

  • AS and AS-M round bending machines are designed for rolling fine and medium-thickness sheet steel, stainless steel, and aluminum.
  • They enable controlled production of sheet bending radii and the production of semi-finished products such as pipes, pipe sockets and columns, gutters and half shells, container shells, ventilation pipes, and round insulation.

Advanced options

  • All AS and AS-M models are equipped with a bending device for tapered workpieces and wire insert grooves for round and spring steel wire.

AS manual

The manually operated AS models are ideal for single-part and small-batch processing and offer excellent value for money. Adjustable upper and lower rollers facilitate
sheet feeding. The degree of rolling is adjusted gradually through an adjustable rear roller.

Application examples

  • Plumbers
  • Ventilation
  • Tank construction
  • Insulation companies
  • Façade construction
  • Pipeline construction
  • Installers
  • Metalworking shops
  • Body shops
  • Garages
  • Mechanical engineering
  • Training workshops

Standard features

  • Robust machine body and cast iron roller frames
  • High-quality steel rollers with very high tensile strength
  • Taper bending device for tapered workpieces
  • Wire insert grooves on the lower and rear roller
  • Operating instructions/CE

Special accessories

  • Induction-hardened steel rollers have a very long service life

SPECIFICATIONS

Drive mode manual
Working length 1550 mm
sheet thickness pre-bending max. 1 mm
sheet thickness bending max. 1.2 mm
--- ---
upper roll diameter 70 mm
bending diameter min. 105 mm
quality steel rollers 3 Num.
drive rollers (+) 2 Num.
cone bender Yes
wire core grooves lower roller/back roller Yes
Length 2865 mm
Width 740 mm
Height 1195 mm
Weight 420 kg

ELMAG® – Start-up Service

ELMAG-83126-AS-Manual-Bending-Machine-FIG-2

Competent execution guaranteed

Including ELMAG®-Quality Check

  • Depreservation, degreasing and de-securing
  • Assembly until ready for use
  • Oil filling of gearboxes, oil baths, and central lubrication systems
  • Testing of electrics, safety components, and devices
  • Test run on all shift and power levels
  • 30-minute test run at the highest power level
  • Checking and, if necessary, adjustment of machine tolerances, e.g. V-belt tension and spindle concentricity
  • Testing of all machine functions

For lathes, in addition:

  • Lathe chuck reassembly with the marking of minimum tolerance
  • Measurement of the spindle nose to tolerance < 0.01 mm
  • Measurement of the lathe chuck
  • Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)

  • Assembly of the unit, chassis assembly
  • Intermediate hose assembly
  • Mains plug assembly and gas hose assembly
  • Connection preparation for gas or compressed air
  • Control cable plug Assembly on hose assembly
  • Installation & activation of water cooling unit for modular systems
  • Filling with cooling liquid for liquid-cooled units
  • Short test run or test welding
  • COMPRESSED AIR TECHNOLOGY
  • WELDING TECHNOLOGY
  • METALWORKING
  • STONE CUTTING TECHNOLOGY
  • WORKSHOP TECHNOLOGY
  • POWER GENERATORS

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