ELMAG 83132 Motorised Ring Bending Machine Owner’s Manual

ELMAG 83132 Motorised Ring Bending Machine

Product Information

The MOTORISED RING BENDING MACHINE APK 35 is designed for high-quality ring bending, allowing for precise rolling of various bar materials such as flat, square, round, tubular, and shaped steel. The machine features a powerful drive motor with a durable reduction gearbox and forward/reverse thrust control on a mobile panel with a double foot pedal.

Key Features:

• Precise rolling and straightening systems
• Equipped with two or three hardened drive rollers
• Mechanically or hydraulically adjustable rollers for bending radius
• Two mechanically adjustable straightening shafts
• Standard roller sets for various steel types
• Can be installed vertically or horizontally

Applications:
The machine is suitable for pipeline construction, tank construction, steel construction, railing construction, locksmiths, forging, mechanical engineering, sheet metal working, car body construction, car workshops, and training workshops.

Specifications:

• Roll diameter above: 155 mm
• Roll diameter below: 155 mm
• Axis diameter above: 50 mm
• Axis diameter below: 50 mm
• Adjusting roll: mechanical
• Drive rollers: 1 Num. above, 2 Num. below
• Advance speed: 4.3 m/min
• Positioning: vertical and horizontal
• Drive motor: 1500 W
• Voltage: 400/50 V/Hz
• Length: 730 mm
• Width: 830 mm
• Height: 1350 mm
• Weight: 400 kg

Product Usage Instructions

Installation:
All APK models can be installed vertically or horizontally as required.

Roller Adjustment:
Use the mechanical adjustments to set the desired bending radius on the rollers for different types of steel materials.

Safety Features:
The machine includes an emergency stop function on the mobile control panel and a double foot pedal for forward/reverse operation.

Maintenance:
Regularly check and lubricate the drive rollers, bearings, and gears to ensure smooth operation and longevity of the machine.

Frequently Asked Questions (FAQ):

• Q: Can I use this machine for bending round steel?
  A: Yes, the machine comes with special roller sets for round and tubular steel as well as other steel shapes.

• Q: What are the standard features included with the machine?
  A: Standard features include castors, hardened roller axles, straightening shafts, mechanical roller adjustment, and a mobile operating column with an emergency stop.

TECHNICAL FACTS

• Bending performance data for steel: 60×10 mm, Ø 800 min. / yield strength 240 N/mm2
• Very powerful, drive motor 1,500 W
• Rapid forward / backward feed 4.3 m / min
• Adjustment roller Ø 155 mechanical
• Two drive rollers Ø 155 mm
• Directional shafts mechanical
• Solid cast iron frame
• Mobile control column with emergency stop
• Double foot pedal forward/backward thrust

PRODUCT HIGHLIGHTS

• High-quality ring bending
  Simple bending radius or full circle – the APK ring bending machines enable precise rolling of bar materials such as flat, square, round, tubular and shaped steel.

• High-quality drive solution
  The heart of the APK models is a powerful drive motor with a durable reduction gearbox. The forward and reverse thrust of the drive rollers takes place on a mobile control panel with double foot pedal. The roller transmission with quality bearings and specially hardened gears is protected against overload by means of a friction clutch.

• Precise rolling straightening systems
  The APK ring bending machines are equipped with two or three hardened drive rollers. The roll bending radius is set by means of one or two precision, mechanically or hydraulically adjustable rollers. Two laterally mounted, mechanically adjustable straightening shafts offer maximum rolling accuracy.

• Roller sets
  The APK models are equipped with a standard set of rollers for flat, square and T-steel. Special roller sets for round and tubular steel, section steel and angle steel as well as special straightening aids are available as special accessories.

• InstallationAll
  APK models can be installed vertically or horizontally as required.

Application examples

• Pipeline construction
• Tank construction
• Installers
• Steel construction
• Railing construction
• Locksmiths
• Forging
• Mechanical engineering
• Sheet metal working
• Car body construction
• Car workshops
• Training workshops

Standard features

• Standard castors
• Hardened special steel
• Roller axles
• Hardened special steel
• Straightening shafts
• Hardened special steel
• Roller adjustment on top mechanical
• Straightening shaft adjustment mechanical
• Mobile operating column/Emergency stop
• Double foot pedal forward/reverse
• Operating instructions / CE

Special accessories

• Round and tube steel bending rollers
• Form steel bending rollers
• Angle steel bending rollers
• Angle bending device
• Mobile control panel ER digital / emergency stop
• 2 feed speeds

SPECIFICATIONS

• roll diameter above 155 mm
• roll diameter below 155 mm
• axis diameter above 50 mm
• axis diameter below 50 mm
• adjusting roll mechanical 1 Num.
• drive rollers 2 Num.
• advance speed 4.3 m/min
• positioning vertical Yes
• positioning horizontal Yes
• drive motor 1500 W
• voltage 400/50 V/Hz
• Length 730 mm
• Width 830 mm
• Height 1350 mm
• Weight 400 kg

START-UP SERVICE

• Including ELMAG®-Quality Check
  • Depreservation, degreasing and de-securing
  • Assembly until ready for use
  • Oil filling of gearboxes, oil baths and central lubrication systems
  • Testing of electrics, safety components and devices
  • Test run on all shift and power levels
  • 30-minute test run at the highest power level
  • Checking and, if necessary, adjustment of machine tolerances,
  • e.g. V-belt tension and spindle concentricity
  • Testing of all machine functions
• For lathes, in addition:
  • Lathe chuck reassembly with marking of minimum tolerance
  • Measurement of the spindle nose to tolerance < 0.01 mm
  • Measurement of the lathe chuck
  • Setting the tailstock parallelism
• For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
  • Assembly of the unit, chassis assembly
  • Intermediate hose assembly
  • Mains plug assembly and gas hose assembly
  • Connection preparation for gas or compressed air
  • Control cable plug Assembly on hose assembly
  • Installation & activation of water cooling unit for modular systems
  • Filling with cooling liquid for liquid-cooled units
  • Short test run or test welding

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