ELMAG 83112 AS-M Motorised Round Bending Machine Owner’s Manual

ELMAG 83112 AS-M Motorised Round Bending Machine

Product Information

• The MOTORISED ROUND BENDING MACHINE AS-M 1050X1.5 MM is designed for rolling fine and medium-thickness sheet steel, stainless steel, and aluminium.
• It enables controlled production of sheet bending radii and the production of various semi-finished products such as pipes, pipe sockets, columns, gutters, half shells, container shells, ventilation pipes, and round insulation.
• The machine features upper and lower rollers that are adjustable, a movable rear roller, and the upper roller can be detached from the front for easy removal of the workpiece.
• The motor-driven AS-M models provide stable automatic forward and reverse feed and are easy to control via foot pedals.

Product Usage Instructions

Preparation

• Ensure the machine is placed on a stable surface with enough space around it for operation and maintenance.

Powering On

• Connect the machine to a power source with the correct voltage.
• Turn on the machine using the designated power switch.

Loading Material

• Place the sheet steel, stainless steel, or aluminium on the machine ensuring it is aligned properly for bending.

Bending Process

• Adjust the upper and lower rollers as needed for the desired bending radius.
• Use the foot pedals for controlled feeding of the material through the machine.

Safety Guidelines

• Always wear appropriate safety gear when operating the machine.
• Familiarize yourself with emergency stop procedures in case of any issues.

FAQ

Q: Can this machine handle stainless steel bending?

A: Yes, the machine is designed to handle stainless steel bending along with sheet steel and luminium.

Q: Is it possible to upgrade this machine with additional features?

A: Yes, all AS-M models can be upgraded with a feed drive on the rear roller and a control panel with a digital display for high-precision position measurement.

Q: What is the power source required for this machine?

A: The machine operates on a voltage of 400/50 V/Hz.

TECHNICAL FACTS

• Optimal handling
• One-man operation
• Upper and lower roller adjustable, movable rear roller
• Upper roller detachable from the front, easy removal of the workpiece

PRODUCT HIGHLIGHTS

AS manual round bending machines for stand-alone production

• AS and AS-M round bending machines are designed for rolling fine and medium thickness sheet steel, stainless steel and aluminium.
• They enable controlled production of sheet bending radii and production of semi-finished products such as pipes, pipe sockets and columns, gutters and half shells, container shells, ventilation pipes and round insulation.

Advanced options

• All AS and AS-M models are equipped with a bending device for tapered workpieces and wire insert grooves for round and spring steel wire.

Motorised AS-M

• The motor-driven AS-M models are designed for light to medium and serial rolling jobs.
• They provide stable, automatic forward and reverse feed and are easy to control via foot pedals. Adjustment of the rear roller is by handwheel.

Automation

• All AS-M models can be upgraded with a feed drive on the rear roller and with a control panel with a digital display (high-precision position measurement).

Application examples

• Plumbers
• Ventilation
• Tank construction
• Insulation companies
• Façade construction
• Pipeline construction
• Installers
• Metalworking shops
• Body shops
• Garages
• Mechanical engineering
• Training workshops

Standard features

• Analogue AS models
• Powerful geared motor 1,100 W with motor brake
• Mobile control column, double foot pedal for sheet metal advance or retraction
• Emergency stop button on the control column
• Safety line with emergency stop

Special accessories

• Induction-hardened steel rollers, a very long service life
• Rear roller feed drive 370 W
• Control panel with rear roller control and digital display

SPECIFICATIONS

SPECIFICATIONS

Drive mode| motorised
Working length| 1050 mm
sheet thickness pre-bending max.| 1.5 mm
sheet thickness bending max.| 1.8 mm
upper roll diameter| 70 mm
bending diameter min.| 105 mm
motor power| 1100 W
voltage| 400/50 V/Hz
operator column forward / return flow| Yes
quality steel rollers| 3 Num.
drive rollers (+)| 2 Num.
cone bender| Yes
wire core grooves lower roller / back roller| Yes
Length| 1300 mm
Width| 700 mm
Height| 1100 mm
Weight| 320 kg

Competent execution guaranteed

ELMAG® – Start-up Service

Including ELMAG®-Quality Check

• Depreservation, degreasing and de-securing
• Assembly until ready for use
• Oil filling of gearboxes, oil baths and central lubrication systems
• Testing of electrics, safety components and devices
• Test run on all shift and power levels
• 30-minute test run at the highest power level
• Checking and, if necessary, adjusting machine tolerances,
• e.g. V-belt tension and spindle concentricity
• Testing of all machine functions

For lathes, in addition

• Lathe chuck reassembly with the marking of minimum tolerance
• Measurement of the spindle nose to tolerance < 0.01 mm
• Measurement of the lathe chuck
• Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)

• Assembly of the unit, chassis assembly
• Intermediate hose assembly
• Mains plug assembly and gas hose assembly
• Connection preparation for gas or compressed air
• Control cable plug Assembly on hose assembly
• Installation & activation of water cooling unit for modular systems
• Filling with cooling liquid for liquid-cooled units
• Short test run or test welding

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