ELMAG 83100 AS-M Motorised Round Bending Machine Owner’s Manual
- June 1, 2024
- ELMAG
Table of Contents
ELMAG 83100 AS-M Motorised Round Bending Machine
PRODUCT INFORMATION
SPECIFICATIONS
- Drive mode: Motorised
- Working length: 1050 mm
- Sheet thickness prebending: 3 mm
- Max. sheet thickness bending: 3.3 mm
- Max. upper roll diameter: 90 mm
- Bending diameter min.: 130 mm
- Motor power: 1100 W
- Voltage: 400/50 V/Hz
- Operator column: Yes
- Forward / return flow: 3 Num.
- Quality steel rollers: 2 Num.
- Drive rollers (+) cone bender: Yes
- Wire core grooves: Yes
- Lower roller / back roller: Yes
- Length: 2100 mm
- Width: 800 mm
- Height: 1130 mm
- Weight: 570 kg
PRODUCT USAGE INSTRUCTIONS
1. Operating the Motorised Round Bending Machine AS-M 1050X3.0 MM
The motor-driven AS-M model is suitable for light to medium rolling jobs. It provides stable automatic forward and reverse feed, controlled via foot pedals. To operate, follow these steps:
- Ensure the machine is securely positioned and stable.
- Power on the machine and adjust settings as needed using the control panel.
- Place the sheet metal to be bent between the rollers, ensuring proper alignment.
- Use the foot pedals to control the feeding of the sheet metal through the machine for bending.
- Adjust the rear roller manually as required for different bending jobs.
2. Safety Measures
Always follow these safety precautions while operating the machine:
- Use appropriate personal protective equipment.
- Avoid loose clothing and jewelry that could get caught in the machine.
- Do not operate the machine with wet hands.
- Always use the emergency stop button in case of any issues.
FAQ
- Q: What materials can be used with the AS-M round bending machine?
- A: The AS-M machine is designed for rolling fine and medium thickness sheet steel, stainless steel, aluminum, and spring steel wire.
- Q: Can the AS-M models be upgraded with additional features?
- A: Yes, all AS-M models can be upgraded with a feed drive on the rear roller and a control panel with digital display for high-precision position measurement.
Article Number: 83100
EAN Code: 9004853831003
TECHNICAL FACTS
- Optimal handling
- One-man operation
- Upper and lower roller adjustable, movable rear roller
- Upper roller detachable from the front, easy removal of the workpiece
PRODUCT HIGHLIGHTS
AS manual round bending machines for stand-alone production AS and AS-M round bending machines are designed for rolling fine and medium thickness sheet steel, stainless steel and aluminium. They enable controlled production of sheet bending radii and production of semi-finished products such as pipes, pipe sockets and columns, gutters and half shells, container shells, ventilation pipes and round insulation.
Advanced options
All AS and AS-M models are equipped with a bending device for tapered workpieces and wire insert grooves for round and spring steel wire.
Motorised AS-M
The motor-driven AS-M models are designed for light to medium and serial rolling jobs. They provide stable, automatic forward and reverse feed and are easy to control via foot pedals. Adjustment of the rear roller is by handwheel.
Automation
All AS-M models can be upgraded with a feed drive on the rear roller and with a control panel with digital display (high- precision position measurement).
Application examples –
- Plumbers
- Ventilation
- Tank construction
- Insulation companies
- Façade construction
- Pipeline construction
- Installers
- Metalworking shops
- Body shops
- Garages
- Mechanical engineering
- Training workshops
Standard features
- Analogue AS models
- Powerful geared motor 1,100 W with motor brake
- Mobile control column, double foot pedal for sheet metal advance or retraction
- The emergency stop button on the control column
- Safety line with emergency stop
Special accessories
- Induction-hardened steel rollers, very long service life
- Rear roller feed drive 370 W
- Control panel with rear roller control and digital display
SPECIFICATIONS
Drive mode| motorised
Working length| 1050 mm
sheet thickness prebending max.| 3 mm
sheet thickness bending max.| 3.3 mm
upper roll diameter| 90 mm
bending diameter min.| 130 mm
motor power| 1100 W
voltage| 400/50 V/Hz
operator column forward / return flow| Yes
quality steel rollers| 3 Num.
drive rollers (+)| 2 Num.
cone bender| Yes
wire core grooves lower roller / back roller| Yes
Length| 2100 mm
Width| 800 mm
Height| 1130 mm
Weight| 570 kg
Start-up Service
ELMAG® – Start-up Service
Including ELMAG®-Quality Check
- Depreservation, degreasing and de-securing
- Assembly until ready for use
- Oil filling of gearboxes, oil baths and central lubrication systems
- Testing of electrics, safety components and devices
- Test run on all shift and power levels
- 30-minute test run at the highest power level
- Checking and, if necessary, adjusting machine tolerances,
- e.g. V-belt tension and spindle concentricity
- Testing of all machine functions
For lathes, in addition:
- Lathe chuck reassembly with marking of minimum tolerance
- Measurement of the spindle nose to tolerance < 0.01 mm
- Measurement of the lathe chuck
- Setting the tailstock parallelism
For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
- Assembly of the unit, chassis assembly
- Intermediate hose assembly
- Mains plug assembly and gas hose assembly
- Connection preparation for gas or compressed air
- Control cable plug Assembly on hose assembly
- Installation & activation of water cooling unit for modular systems
- Filling with cooling liquid for liquid-cooled units
- Short test run or test welding
COMPRESSED AIR TECHNOLOGY |
- WELDING TECHNOLOGY
- METALWORKING
- STONE CUTTING TECHNOLOGY
- WORKSHOP TECHNOLOGY
- POWER GENERATORS