ELMAG 83100 Motorised Round Bending Machine Owner’s Manual

Table of Contents

ELMAG-83100-Motorised-Round-Bending-Machine-PRODUCT

Specifications
- Drive mode: Motorised
- Working length: 1050 mm
- Sheet thickness for pre-bending: 3 mm
- Max. sheet thickness for bending: 3.3 mm
- Max. upper roll diameter: 90 mm
- Bending diameter min.: 130 mm
- Motor power: 1100 W
- Voltage: 400/50 V/Hz
- Operator column forward/return flow: Yes
- Quality steel rollers: 3 Num.
- Drive rollers (+) cone bender wire core grooves: 2 Num.
- Lower roller/back roller: Yes
- Length: 2100 mm
- Width: 800 mm
- Height: 1130 mm
- Weight: 570 kg

Optimal Handling
- The motorised round bending machine AS-M 1050X3.0 MM is designed for one-man operation.
- The upper and lower rollers are adjustable, and the rear roller is movable for precise bending operations. The upper roller can be detached from the front, facilitating easy removal of the workpiece.
Product Highlights
- The AS-M round bending machine is ideal for rolling fine and medium-thickness sheet steel, stainless steel, and aluminium.
- It allows controlled production of sheet bending radii and the creation of various semi-finished products such as pipes, pipe sockets, columns, gutters, half shells, container shells, ventilation pipes, and round insulation.
Motorsied AS-M Features
- The motor-driven AS-M models are suitable for light to medium and serial rolling jobs. They offer stable automatic forward and reverse feed capabilities and are easily controlled via foot pedals. Adjustment of the rear roller is done using a handwheel.
Automation Capabilities
- All AS-M models can be upgraded with a feed drive on the rear roller and a control panel with a digital display for high-precision position measurement.
Special Accessories
- The machine can be equipped with special accessories such as induction-hardened steel rollers for extended service life, a rear roller feed drive, and a control panel with rear roller control and digital display.

Q: What materials can be used with the motorised round bending machine AS-M 1050X3.0 MM?
- A: The machine is suitable for rolling fine and medium-thickness sheet steel, stainless steel, aluminium, and even spring steel wire.
Q: Can the AS-M models be upgraded for automation?
- A: Yes, all AS-M models can be upgraded with a feed drive on the rear roller and a control panel with a digital display for precise position measurement.

AS manual round bending machines for stand-alone production
- AS and AS-M round bending machines are designed for rolling fine and medium-thickness sheet steel, stainless steel and aluminium.
- They enable controlled production of sheet bending radii and production of semi-finished products such as pipes, pipe sockets and columns, gutters and half shells, container shells, ventilation pipes and round insulation.
Advanced options
- All AS and AS-M models are equipped with a bending device for tapered workpieces and wire insert grooves for round and spring steel wire.
Motorised AS-M
- The motor-driven AS-M models are designed for light to medium and serial rolling jobs. They provide stable, automatic forward and reverse feed and are easy to control via foot pedals. Adjustment of the rear roller is by handwheel.
Automation
- All AS-M models can be upgraded with a feed drive on the rear roller and with a control panel with a digital display (high precision position measurement).

Application examples –

Special accessories

MOTORISED ROUND BENDING MACHINE AS-M 1050X3.0 MM

$ELMAG-83100-Motorised-Round-Bending-Machine-FIG-1 $1$$

Competent execution guaranteed

$ELMAG-83100-Motorised-Round-Bending-Machine-FIG-1 $2$$

ELMAG® – Start-up Service

Including ELMAG®-Quality Check
- Depreservation, degreasing and de-securing
- Assembly until ready for use
- Oil filling of gearboxes, oil baths and central lubrication systems
- Testing of electrics, safety components and devices
- Test run on all shift and power levels
- 30-minute test run at the highest power level
- Checking and, if necessary, adjustment of machine tolerances, e.g. V-belt tension and spindle concentricity
- Testing of all machine functions
For lathes, in addition:
- Lathe chuck reassembly with the marking of minimum tolerance
- Measurement of the spindle nose to tolerance < 0.01 mm
- Measurement of the lathe chuck
- Setting the tailstock parallelism
For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
- Assembly of the unit, chassis assembly
- Intermediate hose assembly
- Mains plug assembly and gas hose assembly
- Connection preparation for gas or compressed air
- Control cable plug Assembly on hose assembly
- Installation & activation of water cooling unit for modular systems
- Filling with cooling liquid for liquid-cooled units
- Short test run or test welding