ELMAG 83102 Motorised Round Bending Machine Owner’s Manual
- June 1, 2024
- ELMAG
Table of Contents
ELMAG 83102 Motorised Round Bending Machine
Specifications
- Drive mode: motorized
- Working length: 1550 mm
- Sheet thickness for pre-bending: 2.2 mm
- Max. sheet thickness for bending: 2.5 mm
- Max. upper roll diameter: 90 mm
- Bending diameter min.: 130 mm
- Motor power : 1100 W
- Voltage: 400/50 V/Hz
- Operator column: Yes
- Forward/return flow: Yes
- Quality steel rollers: 3 Num.
- Drive rollers (+) cone bender: 2 Num.
- Wire core grooves: Yes
- Lower roller/back roller: Yes
- Length: 2600 mm
- Width: 800 mm
- Height: 1130 mm
- Weight: 600 kg
Product Usage Instructions
Optimal Handling
- The motorized round bending machine is designed for one-man operation. The upper and lower rollers are adjustable, with a movable rear roller for precise control. The upper roller can be detached from the front for easy removal of the workpiece.
Product Highlights
- The machine is suitable for rolling fine and medium-thickness sheet steel, stainless steel, and aluminum. It allows for the controlled production of sheet-bending radii and various semi-finished products.
Motorized AS-M
- The motor-driven models are ideal for light to medium rolling jobs, providing stable automatic forward and reverse feed. Control is easy via foot pedals, and rear roller adjustment is done manually using a handwheel.
Automation
- All AS-M models can be upgraded with a feed drive on the rear roller and a control panel with a digital display for precise position measurement.
FAQ
Q: What materials can be rolled with this machine?
A: The machine is suitable for sheet steel, stainless steel, and aluminum.
Q: Is the machine easy to control?
A: Yes, the machine features stable automatic feed with foot pedal control and manual adjustment options.
Q: Can the machine be upgraded for automation?
A: Yes, all AS-M models can be upgraded with a feed drive and digital display control panel.
OVERVIEW
TECHNICAL FACTS
- Optimal handling
- One-man operation
- Upper and lower roller adjustable, movable rear roller
- Upper roller detachable from the front, easy removal of the workpiece
PRODUCT HIGHLIGHTS
- AS manual round bending machines for stand-alone production
- AS and AS-M round bending machines are designed for rolling fine and medium-thickness sheet steel, stainless steel, and aluminum.
- They enable controlled production of sheet bending radii and the production of semi-finished products such as pipes, pipe sockets and columns, gutters and half shells, container shells, ventilation pipes, and round insulation.
Advanced options
- All AS and AS-M models are equipped with a bending device for tapered workpieces and wire insert grooves for round and spring steel wire.
Motorized AS-M
- The motor-driven AS-M models are designed for light to medium and serial rolling jobs.
- They provide stable, automatic forward and reverse feed and are easy to control via foot pedals. Adjustment of the rear roller is by handwheel.
Automation
- All AS-M models can be upgraded with a feed drive on the rear roller and with a control panel with a digital display (high-precision position measurement).
Application examples
- Plumbers
- Ventilation
- Tank construction
- Insulation companies
- Façade construction
- Pipeline construction
- Installers
- Metalworking shops
- Body shops
- Garages
- Mechanical engineering
- Training workshops
Standard features
- Analogue AS models
- Powerful geared motor 1,100 W with motor brake
- Mobile control column, double foot pedal for sheet metal advance or retraction
- The emergency stop button on the control column
- Safety line with emergency stop
Special accessories
- Induction-hardened steel rollers have a very long service life
- Rear roller feed drive 370 W
- Control panel with rear roller control and digital display
SPECIFICATIONS
| Drive mode | motorized |
|---|---|
| Working length | 1550 mm |
| sheet thickness pre-bending max. | 2.2 mm |
| sheet thickness bending max. | 2.5 mm |
| upper roll diameter | 90 mm |
| bending diameter min. | 130 mm |
| motor power | 1100 W |
| voltage | 400/50 V/Hz |
| operator column forward / return flow | Yes |
| quality steel rollers | 3 Num. |
| drive rollers (+) | 2 Num. |
| cone bender | Yes |
| wire core grooves lower roller/back roller | Yes |
| Length | 2600 mm |
| Width | 800 mm |
| Height | 1130 mm |
| Weight | 600 kg |
ELMAG® – Start-up Service
Competent execution guaranteed
Including ELMAG®-Quality Check
- Depreservation, degreasing and de-securing
- Assembly until ready for use
- Oil filling of gearboxes, oil baths, and central lubrication systems
- Testing of electrics, safety components, and devices
- Test run on all shift and power levels 30-minute test run at the highest power level
- Checking and, if necessary, adjustment of machine tolerances, e.g. V-belt tension and spindle concentricity
- Testing of all machine functions
For lathes, in addition:
- Lathe chuck reassembly with the marking of minimum tolerance
- Measurement of the spindle nose to tolerance < 0.01 mm
- Measurement of the lathe chuck
- Setting the tailstock parallelism
For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
- Assembly of the unit, chassis assembly
- Intermediate hose assembly
- Mains plug assembly and gas hose assembly
- Connection preparation for gas or compressed air
- Control cable plug Assembly on hose assembly
- Installation & activation of water cooling unit for modular systems
- Filling with cooling liquid for liquid-cooled units
- Short test run or test welding
- COMPRESSED AIR TECHNOLOGY
- WELDING TECHNOLOGY
- METALWORKING
- STONE CUTTING TECHNOLOGY
- WORKSHOP TECHNOLOGY
- POWER GENERATORS
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>