ELMAG 83140 Premium EPB40 Motorised Ring Bending Machine Owner’s Manual

ELMAG 83140 Premium EPB40 Motorised Ring Bending Machine

Specifications

• Roll Diameter Above : 150 mm
• Roll Diameter Below : 150 mm
• Axis Diameter Above : 40 mm
• Axis Diameter Below : 40 mm
• Adjusting Roll: 1 Num.
• Mechanical Adjusting Roll : Yes
• Infeed Drive Rollers: 3 Num.
• Advance Speed: 14 m/min
• Positioning Vertical: Yes
• Positioning Horizontal: Yes
• Drive Motor Power : 1500 W
• Voltage: 400/50 V/Hz
• Dimensions (L x W x H): 800 mm x 870 mm x 1350 mm
• Weight: 340 kg

Product Information

The MOTORISED RING BENDING MACHINE Premium EPB 40 is designed with hardened special steel components for durability and precision. It features various standard components such as castors, roller axles, straightening shafts, and mechanical adjustments for ease of use.

Standard Features

• Standard castors made of hardened special steel
• Roller axles made of hardened special steel
• Straightening shafts made of hardened special steel
• Mechanical roller adjustment at the top
• Mechanical straightening shaft adjustment
• Mobile control panel with analog and digital options and emergency stop function
• Double foot pedal for forward/reverse operation
• Includes operating instructions and CE certification

Special Accessories
The machine comes with round and tubular steel bending rollers for added versatility in bending operations.

Product Usage Instructions

• Setup and Preparation

1. Place the machine on a stable surface with sufficient space around it for operation. Ensure all safety features are functional before use.

• Loading Material

1. Securely load the material to be bent between the rollers, ensuring proper alignment and support.

• Adjustments

1. Use the mechanical adjustment features to set the desired parameters such as roll positioning, speed, and direction.

• Operation

1. Activate the machine using the control panel or foot pedal as needed. Monitor the bending process closely for quality results.

• Safety Precautions

1. Always wear appropriate safety gear such as gloves and goggles. Keep hands and loose clothing away from moving parts.

MORE INFORMATION

PREMIUM EPB 40

• Article Number: 83140
• EAN Code: 9004853831409

PRODUCT HIGHLIGHTS

Standard features

• Standard castors – hardened special steel
• Roller axles – hardened special steel
• Straightening shafts – hardened special steel
• Mechanical roller adjustment, top
• Mechanical straightening shaft adjustment
• Mobile control panel ERanalog/emergency stop
• Mobile control panel ERdigital/emergency stop
• Double foot pedal forward/reverse
• Operating instructions / CE

Special accessories

Round and tubular steel bending rollers

SPECIFICATIONS

• roll diameter above 150 mm
• roll diameter below 150 mm
• axis diameter above 40 mm
• axis diameter below 40 mm
• adjusting roll mechanical 1 Num.
• adjusting roll infeed 72 mm
• drive rollers 3 Num.
• advance speed 14 m/min
• positioning vertical Yes
• positioning horizontal Yes
• drive motor 1500 W
• voltage 400/50 V/Hz
• Length 800 mm
• Width 870 mm
• Height 1350 mm
• Weight 340 kg

Start-up Service

Including ELMAG®-Quality Check

• Depreservation, degreasing and de-securing
• Assembly until ready for use
• Oil filling of gearboxes, oil baths and central lubrication systems
• Testing of electrics, safety components and devices
• Test run on all shift and power levels
• 30-minute test run at the highest power level
• Checking and, if necessary, adjusting machine tolerances,
• e.g. V-belt tension and spindle concentricity
• Testing of all machine functions

For lathes, in addition:

• Lathe chuck reassembly with the marking of minimum tolerance
• Measurement of the spindle nose to tolerance < 0.01 mm
• Measurement of the lathe chuck
• Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)

• Assembly of the unit, chassis assembly
• Intermediate hose assembly
• Mains plug assembly and gas hose assembly
• Connection preparation for gas or compressed air
• Control cable plug Assembly on hose assembly
• Installation & activation of water cooling unit for modular systems
• Filling with cooling liquid for liquid-cooled units
• Short test run or test welding

Competent execution guaranteed

FAQ

• Q: Can this machine bend materials other than steel?
  • A: While designed for steel bending, the machine may be able to handle other metals based on their properties. Consult the user manual for specific guidelines.
• Q: How often should maintenance be performed on this machine?
  • A: Regular maintenance checks should be conducted as per the manufacturer’s recommendations to ensure optimal performance and longevity of the machine.

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