ELMAG 83106 AS Manual Round Bending Machine Owner’s Manual

June 1, 2024
ELMAG

ELMAG Logo MANUAL ROUND BENDING MACHINE AS 1250X2.5 MM
Article Number:
83106
EAN Code: 9004853831065ELMAG 83106 AS Manual Round Bending
Machine

TECHNICAL FACTS

  • Optimal handling
  • One-man operation
  • Upper and lower roller adjustable, movable rear roller
  • Upper roller detachable from the front, easy removal of the workpiece

PRODUCT HIGHLIGHTS

AS manual round bending machines for stand-alone production
AS and AS-M round bending machines are designed for rolling fine and medium thickness sheet steel, stainless steel and aluminium.
They enable controlled production of sheet bending radii and production of semi-finished products such as pipes, pipe sockets and columns, gutters and half shells, container shells, ventilation pipes and round insulation.
Advanced options
All AS and AS-M models are equipped with a bending device for tapered workpieces and wire insert grooves for round and spring steel wire.
AS manual
The manually operated AS models are ideal for single part and small batch processing and offer excellent value for money. Adjustable upper and lower rollers facilitate sheet feeding. The degree of rolling is adjusted gradually by means of an adjustable rear roller.
Application examples –
– Plumbers
– Ventilation
– Tank construction
– Insulation companies
– Façade construction
– Pipeline construction
– Installers
– Metalworking shops
– Body shops
– Garages
– Mechanical engineering
– Training workshops
Standard features
– Robust machine body and cast iron roller frames
– High quality steel rollers with very high tensile strength
– Taper bending device for tapered workpieces
– Wire insert grooves on lower and rear roller
– Operating instructions/CE
Special accessories
Induction-hardened steel rollers, very long service life

SPECIFICATIONS

Drive mode manual
Working length 1250 mm
sheet thickness prebending max. 2.5 mm
sheet thickness bending max. 3 mm
upper roll diameter 90 mm
bending diameter min. 130 mm
quality steel rollers 3 Num.
drive rollers (+) 2 Num.
cone bender Yes
wire core grooves lower roller / back roller Yes
Length 2565 mm
Width 840 mm
Height 1230 mm
Weight 470 kg

ELMAG 83106 AS Manual Round Bending Machine - SETUP
SERVICE

Competent execution guaranteed

ELMAG® – Start-up Service

Including ELMAG®-Quality Check

  • Depreservation, degreasing and de-securing
  • Assembly until ready for use
  • Oil filling of gearboxes, oil baths and central lubrication systems
  • Testing of electrics, safety components and devices
  • Test run on all shift and power levels
  • 30-minute test run at the highest power level
  • Checking and, if necessary, adjustment of machine tolerances,  e.g, V-belt tension and spindle concentricity
  • Testing of all machine functions

For lathes, in addition:

  • Lathe chuck reassembly with marking of minimum tolerance
  • Measurement of the spindle nose to tolerance < 0.01 mm
  • Measurement of the lathe chuck
  • Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)

  • Assembly of the unit, chassis assembly
  • Intermediate hose assembly
  • Mains plug assembly and gas hose assembly
  • Connection preparation for gas or compressed air
  • Control cable plug Assembly on hose assembly
  • Installation & activation of water cooling unit for modular systems
  • Filling with cooling liquid for liquid-cooled units
  • Short test run or test welding

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Documents / Resources

| ELMAG 83106 AS Manual Round Bending Machine [pdf] Owner's Manual
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