GLOBAL INDUSTRIAL 615165 Lithium Powered Pallet Truck Ropelled Pallet Jack Lithium Ion Powered Cap Forks User Manual

GLOBAL INDUSTRIAL 615165 Lithium Powered Pallet Truck Ropelled Pallet

Jack Lithium Ion Powered Cap Forks

Specifications:

• Product: Lithium Powered Pallet Truck
• Model No.: 615165

Product Information

The Lithium Powered Pallet Truck, model no. 615165, is designed for efficient material handling in various industrial settings. It is equipped with a rechargeable lithium battery that provides reliable power for moving heavy loads.

Product Usage Instructions

1. Safety Precautions:
   Before operating the pallet truck, ensure that all safety guidelines provided in the user manual are thoroughly understood. Safety gear such as gloves and safety shoes should be worn at all times while operating the equipment.

2. Correct Use and Application:
   Ensure the pallet truck is used only for its intended purpose as described in the user manual. Follow all operational, servicing, and repair guidelines to prevent accidents and ensure user safety.

3. Truck Description:
   The truck features a data plate that contains essential information about the equipment. In case of loss or damage to the data plate, contact Global Industrial with the serial number for replacement.

4. Truck Components:

   • Control Handle: Used to maneuver the pallet truck.
   • Control Arm: Part of the handling mechanism.
   • Lift Cylinder: Responsible for lifting and lowering loads.
   • Hydraulic Unit: Powers the lifting mechanism.

FAQ :

• Q: What should I do if I encounter an issue with the pallet truck?
  A: In case of any issues or queries with the pallet truck, please refer to the user manual for troubleshooting steps. If the problem persists, contact Global Industrial’s customer support for assistance.

LITHIUM POWERED PALLET TRUCK
Model No. 615165

User Manual

WARNING

• Do not operate this truck unless authorized, trained, and certified to do so and have read all warnings and instructions in this Operator’s Manual and on this truck Read, understand, and comply with the information on the truck’s nameplate at all times
• Do not operate this truck until you have performed the Daily Operator Checklist Report any problems to the designated authority and do not use the truck until they are corrected by a qualified technician
• This truck must not be modified without the manufacturer’s written consent
• Only operate this truck from designated operating position
• Operate cautiously on ramps, slopes, and uneven floors Travel slowly and do not angle or turn to avoid turning when the truck is not on an even surface
• Before operating, inspect the floor area it will be used on Identify and avoid holes, drop-offs, bumps, and obstructions
• Do not carry passengers
• Before and during all truck operations, ensure that adequate clearance is maintained between obstructions and energized electrical conductors/parts
• Ensure loads are centered and avoid any obstructions in the truck’s vicinity
• Maintain a safe distance from obstacles in the truck’s path Ensure personnel in the vicinity are aware of the truck’s movement Travel at a safe speed for the conditions the truck is operating in
• Yield right of way for pedestrians Slow down and sound the horn in the cross aisles and wherever vision is obstructed Avoid hazardous locations
• When leaving the truck unattended, remove the key to prevent unauthorized use
• Start, stop, travel, and steer smoothly Slow down for turns and avoid turning on uneven or slippery surfaces that could cause the truck to slide or overturn
• Always look in the direction of travel and keep a clear line of sight When the load interferes with visibility, travel with the load trailing the user
• Do not expose the truck or battery to water

SAFETY NOTICE & TEXT MARK-UPS

Safety instructions and important explanations are indicated by the following graphics:

• DANGER
  • Failure to comply can cause risk to life and/or major damage to property
• WARNING
  • Please strictly adhere to these safety instructions to avoid personal injury or major damage to equipment
• CAUTION
  • Please pay attention to the important safety instructions
• NOTE
  • Pay attention to Instruction
• PROPOSITION 65
• WARNING
• In accordance to California Health & Safety Code Sections 25249 5 et seq this warning is to leapt you know that this product can expose you to chemicals known to the state of California to cause cancer, birth defects, and other reproductive harm
  For more information visit: www.p56warning.sca.gov

CORRECT USE AND APPLICATION:
The truck described in this operator manual is designed for lifting and transporting load units It must be used, operated, and serviced as specified in the following instructions Any other type of use is beyond the scope of application and can result in damage to personnel, the truck or property Avoid overloading the truck with loads which are too heavy or placed on one side The data plate attached to the truck, or the load diagram, are binding for the maximum load capacity All nameplates and safety signs on the truck should be cleaned regularly to maintain visibility
USER RESPONSIBILITIES
For the purposes of the present operator manual, the “user” is defined as any natural or legal person who either uses the truck themselves or on whose behalf it is used
The user must ensure that the truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded
Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed The proprietor must ensure that all truck users have read and understood this operator manual and that the truck user has obtained the necessary certifications to operate the truck The owner must also read and understand the safety guidelines/requirements as called out in the applicable ANSI/ITSDF B56 series of standards
Failure to comply with the operator manual shall invalidate the warranty The same applies if improper work is carried out on the truck by the customer or third parties without the express written permission of Global Industrial
MODIFICATIONS
The mounting or installation of additional equipment which affects or enhances the performance of the truck requires the written permission of Global Industrial Local authority approval may also need to be obtained Local authority approval does not constitute Global Industrial’s approval If approval has been granted for capacity change, the nameplate and safety signs on the truck must also be changed

NOTE
The graphics contained in this manual may not be an exact representation of the truck They are for illustrative purposes only

TRUCK DESCRIPTION

• The LPJ (Lithium Pallet Jack) is a three-wheel electric pallet truck It is designed for use on level ground for the transport of goods
• The truck consists of a robust steel chassis on a traction wheel and 2 load wheels
• The truck is stopped by a regenerative service brake and is held by an automatic electromagnetic parking brake while it’s in the parked position
• The load is lifted by a hydraulic cylinder that activates a lifting shaft that transmits the lifting move-ment by a pushrod to the load wheels
• The control handle offers smooth steering, control of drive speed, lifting, lowering, braking, and the horn without changing the position of the hand
• The long tiller shaft allows effortless steering and a safe distance from the truck
• The control handle is spring loaded and returns to a vertical position, activating the brake automatically
• An electronic controller operates all electrical functions
• The ergonomic design of the truck assists with safe and easy operation

TRUCK DATA PLATE

• Data plates are required on the truck, if lost, stolen, or damaged they must be replaced per OSHA standards
• For queries regarding the truck or ordering spare parts, you will need to provide Global Industrial with the serial number

TRUCK COMPONENTS

Char- ge Display
5| Drive Assembly| 11| Forks
6| Load Wheels| 12| Lithium-Ion Battery Charger

NOTE
Parts diagram for illustration purposes only

CONTROL HANDLE COMPONENTS

when flashing, it means the lifting function is disabled
4| Lift Button| Raises the forks. When the battery’s state of charge is <15%, the lifting function is disabled
5| Lower Button| Lowers the forks
6| Drive Switches| Controls travel direction and speed
7| Creep Speed Switch| While keeping the handle in the vertical position; pressing the creep speed switch and drive switch simultaneously will cause the trcuk to move at a slower speed
8| Emergency Reverse Button| When the truck is traveling forward, press this button to cause it to travel in reverse

CONTROLS

KEY SWITCH

• The key switch has two positions: ON and OFF
• The truck power supply is cut off when the key is turned to OFF, counterclockwise
• The truck power supply is on when the key is turned to ON, clockwise

NOTE
When leaving the truck unattended, remove key to prevent unauthorized use
DISPLAY INSTRUMENT
When key is turned ON, the indicator will display a band of four green lights If only one indicator light is lit (1), it means that the truck’s battery capacity is low, and it should be charged immediately If the indicator light (1) is flashing, the battery is too low to function and the truck will power off

NOTE
Battery capacity can only accurately be observed when the truck is not moving The light indicator will remain on when the key switch is turned off and the power supply is connected If the truck is completely out of power and not near a charging station, remove the battery and charge it (for 5-10 minutes) until the battery power is enough to move the truck to the charging station to complete charging

OPERATOR’S DAILY CHECKLIST

• DATE: __
• MODEL NO __
• DEPARTMENT: ____
• STATE OF CHARGE LEVEL ___
• HOUR METER ___
• OPERATOR: ___
• NO ___
• SERIAL # ____

ITEM| PROCEDURE| OK

(v)

| REMARKS
---|---|---|---
Transmission and Hydraulic Systems| Check for fluid leakage| |
Forks| Check for cracks and damage and that forks are properly secured| |
Cables| Check that they are in place, secured correctly, functioning properly, and free of binding or damage| |
Decals| Check that warning labels, nameplate, etc. are in good condition and legible| |
Horn| Check that horn sounds when pressed| |
Control Arm| Check for binding or looseness in control arm when steering| |
Travel Controls| Check for binding or looseness| |
Wheels| Check the drive wheels for cracks or damage. Move truck to check load for freedom of rotation| |
Hydraulic Controls| Check operation of lift/lower to their maxi- mum positions| |
Brakes| Check that the electromagnetic parking brakes engage| |
Emergency Reverse Button/ Emergency Dis- connect Plug| Check that the emergency stop switch can be disengaged and reengaged| |
Battery| Check battery charge and condition| |
Hardware| Check that all hardware (nuts/bolts) are secure and free of damage| |

NOTE: This is an example report for for operators to perform their daily inspection The table can be adjusted according to specific requirements

SAFETY REGULATIONS FOR THE OPERATION OF TRUCKS

• Driver Authorization : The truck may only be used by trained personnel who have demonstrated that they can drive, handle loads, and are authorized and certified to operate the truck

• Driver’s Rights, Obligations and Responsibilities: The driver must be informed of their duties and responsibilities, be instructed in the operation of the truck, and be familiar with the operator manual

• Unauthorized Use of Truck : The driver is responsible for the truck during the time it is in use Unauthorized persons should be prevented from driving or operating the truck Do not carry passengers or lift personnel

• Damage and Faults: The supervisor must be immediately informed of any damage or faults to the truck If the truck is not safe for operation (e g , wheel or brake problems), it must not be used until it has been repaired

• Repairs: The driver must not perform any repairs or alterations to the truck Repairs must only be done by an authorized, trained technician The driver must never disable or adjust safety mechanisms or switches

• Hazardous Area : A hazardous area is defined as the area in which a person is at risk due to truck movement, lifting operations, the load handler (e g , forks or attachments) or the load itself This also includes areas which can be reached by falling loads or lowering operating equipment

  • Unauthorized persons must be kept away from the hazardous area
  • When there is danger to personnel, the warning (horn) must be sounded with sufficient notice
  • If unauthorized personnel are still within the hazardous area the truck shall be brought to a halt immediately
  • This unit is intended to be operated on clean, dry, flat surfaces in non-freezer or refrigerated environments

• Safety Devices and Warning Signs: Safety devices, warning signs, and warning instructions shall be strictly observed

• Travel routes and work areas: Only use lanes and routes specifically designated for truck traffic  Unauthorized parties must stay away from work areas  Loads must only be stored in places specially designated for this purpose

• Operating conduct: The operator must adapt the travel speed to workplace conditions  The truck must be driven at slow speed when negotiating bends or narrow passageways, when passing through swing doors and at blind spots  The driver must always observe an adequate braking distance in front of the forklift truck  The driver must be in control of the truck at all times   Abrupt stopping (except

 in emergencies), rapid U turns and passing at blind spots are not permitted

• Nature of loads to be carried: The operator must make sure that the load is in a satisfactory condition  Only carry loads that are positioned safely and securely  Use suitable precautions to prevent parts of the load from tipping

TRUCK OPERATION USING THE TRUCK FOR THE FIRST TIME

Only operate the truck with the manufacturer supplied 24V lithium-ion battery Preparing the truck for operation after delivery or transport:

1. Check the equipment for missing parts or damage
2. Fully charge the battery
3. Check for fluid leakage
4. Check the brake function
5. Check the lifting and lowering function
6. Check the driving function
7. Check the steering function
8. The truck can now be put into service

WARNING
The truck must only be operated with a lithium-ion battery provided by Global Industrial
BREAK-IN PERIOD

• Operate the truck under light load conditions for the first stage of operation The requirements below should be observed while the machine is in the first 100 hours of operation (break-in period)
• Limit load to 70-80% of the rated load
• Avoid sudden stops, starts, or turns
• Prevent the new battery from over-discharging Do not allow it to go below 20% state of charge
• Perform specified preventive maintenance services carefully and completely

OPERATIONAL TEMPERATURES

• Operational application temperatures: 32° F – 104° F, humidity < 80%
• Charging application temperatures: 41° F – 104° F

WARNING

Operating the truck under extreme conditions can result in malfunctions and accidents Special equipment and authorization are required if the truck is to be used in extreme conditions, especially in dustladen or corrosive environments
WHEEL FLATTENING
When the truck is parked for long periods, the running surface of the tires will flatten The flattening will eventually disappear after a short period of operation

CONDITIONS FOR OPERATION

Working condition requirements:

• Only operate the truck on hard, even, clean surfaces
• For indoor use and outdoor use Hard paved or concrete surfaces only
• Do not operate in rain, drive through puddles, or store outside
• The truck’s maximum operation altitude is up to 6,560’ (2,000m)
• Do not go over specified rated load
• Trucks should only be operated in adequately illuminated working areas to avoid injuries

STABILITY

Common reasons for the loss of truck stability include:

• Emergency stops or sharp turns
• Turning the vehicle around or across a slope
• Driving up or down a slope with the load pointing downhill and not secured properly
• Driving with a wide load
• Driving near the edge of a ramp or up steps
• Driving on uneven surfaces
• Overloading the truck
• Carrying bulky loads in strong winds
• When carrying liquid, its center of mass inside the container may shift due to inertial force (such as when pulling away, braking, or turning)

PREPARING THE TRUCK FOR DAILY OPERATIONS:

1. Engage the power supply (1)
2. Rotate the key switch (2) to ON position
3. Test the horn (3)

DRIVING, STEERING, AND BREAKING:

DRIVING
Set the control arm to the running area (M), set the drive switch (1) to the required direction (Forward or Backward) Control the travel speed with the drive switch (1) (the larger the turning angle, the faster the corresponding speed)

Driver should walk in front of the truck and keep at the side of the truck when travelling One hand holds the handle and operates the travel switch with thumb When traveling in reverse, hold the handle with both hands

SLOW TRAVEL
When you press the slow travel speed button and keep the handle in the vertical position, the truck travels at reduced speed and acceleration
Procedure:
Keeping the handle (3) in the vertical position, simultaneously press the slow travel speed button (1) and drive switch (2) The truck will move at a reduced speed of 20% of the maximum speed

STEERING
Moving the control handle (which connects to the steering arm) right or left will turn the truck right or left respectively When maneuvering around corners, make sure there is adequate clearance

BREAKING

Control Arm Break
The truck brakes engage when the control arm is released and/or when the control arm is positioned in the braking area (B)
The control arm brake also engages when the control handle is positioned in the braking area

CAUTION

• If the control handle moves slowly into the brake position, identify the cause, and rectify the fault

• Regenerative Braking
  Release the drive switch The drive switch will automatically return to the initial position and the vehicle will begin to enter the regenerative braking state

• PLUGGING
  Braking can be accomplished by changing the direction of travel Press the drive switch in the opposite direction of current travel until the truck comes to a stop, then release the drive switch

• PARKING BRAKE
  The electromechanical brake applies automatically when the truck comes to rest

• POWER SUPPLY
  Disconnect the power supply to interrupt all electrical functions

LIFTING AND LOWERING THE FORKS
Press and hold the lifting button (1) until the required lifting height is reached Lower the pallet forks to the ground by pressing the lowering button (2)

WARNING
Goods not properly secured may result in accidents

PARKING SECURELY
Drive the truck to a designated parking area Lower the forks to the floor

Turn off the key switch (1) and remove the key Disconnect the power supply (2)

WARNING

• When leaving the truck, it should be parked securely
• Do not park on a slope

DRIVE DIRECTIONS
The driving directions of the truck are forward and reverse

LOADING
Before lifting a load, ensure that its weight does not exceed the truck’s maximum load capacity

• Refer to the rated load capacity specified on the truck’s nameplate
• Ensure that the load is stable and uniform to prevent any spillage
• Adjust the height of the forks until they can be easily inserted into the pallet
• Insert the forks under the load
• If the load is shorter than the forks, position the forks so that the front of the load overhangs them by a few inches to avoid interference with the load immediately ahead
• Raise the load a few inches above its support
• Back the truck away from the stack or any neighboring loads, gently and in a straight line

TRANSPORTING LOADS
If the operator’s view is obstructed, travel in the direction that allows optimal visibility When carrying a load on a slope, the operator must always remain uphill of the truck

UNLOADING

• Drive the truck to the desired location or unloading area
• Lower the load until the fork arms are free from the pallet
•  Back the truck away in a straight line

CAUTION
If the field of vision is poor, ask someone for assistance to guide

SETTING A LOAD DOWN ON THE GROUND

• Move the load into the destination area
• Lower the load until the fork arms are not touching load
• Move the forks straight back until free of the load
• Lift the forks a few inches

CAUTION
Be careful not to hit nearby loads when moving the truck out of the pallet

USING THE TRUCK ON A SLOPE
Incorrect use of the truck on slopes places stress on the traction motor, brakes, battery, and can cause personal injury to the operator and damage the components

CA UTION
Never attempt a slope with a gradient greater than 5% when laden and 16% when unladen Make sure that the ground is dry with a nonslip surface and the route is clear
ASCENDING AND DESCENDING SLOPES

DANGER

• When traveling up or down slopes the operator must always be uphill from the load
• Use special care while operating on ramps
• Prepare load properly to prevent load slippage
• Travel at a low speed and brake gradually
• Never park the truck on a slope
• Never make a U-turn or take shortcuts on a slope

HOISTING
Remove the load before hoisting the pallet truck Disconnect the power supply Attach slings in the positions identified by the hook symbol

DANGER
Personnel must not stand below or near the truck when the pallet truck is being lifted

TRANSPORTING THE TRUCK

• Park the truck securely
• Sling the tension belt (1) around the truck and attach it to the fastening rings of the transporting vehicle
• Use wedges to prevent the truck from moving
• Tighten the tensioning belt (1) with the tensioner

WARNING

• The truck or trailer must have fastening rings
• Use wedges to prevent the truck from moving
• Only use a tension belt or fastening belt of good nominal strength

The pallet truck is designed for short-distance material handling only and is inappropriate for long-distance transportation If needed, the truck must be transported by using a lifting device or platform to place it on truck or trailer Before operation, fix the pallet truck firmly on the transport vehicle with belt and block the wheel to avoid movement during transportation

HOW TO MOVE A BROKEN TRUCK
Do not tow or pull the forklift truck on the ground when the truck is broken down or damaged as the brake of the truck is engaged Appropriate vehicles should be used to remove a broken truck

NOTE
Only use equipment with sufficient load capacity

• The load weight includes the net weight of the truck (including battery weight) and the wooden pallet
• The pallet or wooden box should be large and strong enough to withstand the weight of the truck
• Pay attention to the fork blades when lifting the truck onto the pallet to prevent injuries caused by the forks
• Park the vehicle securely
• Make sure the forks are aligned with the pallet, move slowly, and stop after inserting the forks as far into the
• pallet as possible

CAUTION

• Operate on open, level ground and pay attention to ground conditions when lifting and lowering the pallet to prevent the truck from tipping
• When transporting the truck, make sure it is fully secured and take precautionary measures against bad weather

MOVING THE TRUCK WITHOUT POWER
If the truck must be moved after it is rendered unmovable, proceed as follows:

• Disconnect the power supply
• Set the key switch to “OFF” and remove the key
• Prevent/secure the truck from moving
• Remove the cover
• Screw in two screws (1), M4*35mm until the truck can be moved without the brakes engaging
• After setting down the truck at the destination, unscrew the two screws (1) to restore the brakes

WARNING
This operating mode is not permitted when navigating inclines and gradients

MAINTENANCE

•  Trucks must only be serviced and maintained by trained personnel
• Regular maintenance is required to maintain reliable operation of the truck Neglecting regular maintenance could easily lead to malfunction and failure, which may result in staff/operational safety issues There must be an adequate maintenance plan in place
• Regular checks and maintenance should be conducted to braking, steering, mast assembly, control, warning, and safety devices to keep them in good condition
• Any modification to the truck’s safety mechanisms or operational speeds is prohibited
• Use only the manufacturer’s spare parts
• Used parts, oils and fuels must be disposed of in accordance with the relevant environmental protection regulations For oil changes refer to the Service Manual

CLEANING

• Do not use liquids to clean the truck
• Prior to cleaning, all safety measures must be observed to prevent sparks (e g , through short cir-cuits) For battery-operated trucks, the battery connector must be removed
• Only light suction, compressed air (at less than 30 psi), or non-conductive antistatic brushes may be used for cleaning electric or electronic assemblies
• Do not clean with pressurized water

ELECTRICAL SYSTEM

•  Only suitably trained personnel may perform maintenance on the truck’s electrical system
• Refer to the Service Manual for additional information
• RETIREMENT/DISPOSAL
• Proper disposal of the truck must be performed in accordance with the regulations of the country of application Regulations governing the disposal of batteries, fuels and electronic and electrical  systems must be observed
• CHARGING METHOD
• To charge the truck without removing the battery, pull out the battery charging cord from the side of the truck Plug the pronged end of the cord into a grounded electrical socket and charge the truck until the power supply display shows four green bars to indicate that the battery is fully charged
• NOTE
  Only plug the charging cord into a grounded outlet with a rated voltage of 110V-120V

BATTERY SPECS
Battery types, dimensions, and charging times are as follow:

(80% depth of discharge)

BATTERY REMOVAL AND INSTALLATION

Battery removal and installation steps:

• Park the truck securely and turn off the power before removal/ installation of the battery
• Open the cover (1) and disconnect the plug assembly handle (2)
• Hold the battery handle and remove the lithium-ion battery from one side

WARNING
Before removing the battery, make sure the vehicle is completely powered off

LITIUM-ION BATTERY INFORMATION
NOTE
For comprehensive information on the Lithium-Ion Battery, refer the corresponding service manual

• WARNING
  • Damaged Li-ion batteries have the potential to leak electrolyte so it’s important to wear proper personal protective equipment (PPE) (goggles, gloves, apron, etc ) during handling
• WARNING
  • If a lithium-ion battery fire occurs, use a carbon dioxide (CO2) (Class BC) or dry chemical (Class ABC) fire extinguisher Lithium-ion batteries have very little actual lithium metal in the battery; thus, a Class D fire extinguisher is not required

INTENDED USE

• Discharge/Operational application temperatures: 32° F – 104° F
• Charging application temperatures: 41° F – 104° F
• Humidity<ww 80%
•  The battery’s maximum operation altitude is up to 6500ft (2000m)

NOTE

• A high-rate recharging operation below 0°C may lead to battery damage, so the recommended char-ging temperature range is 41° F – 104° F

• The discharging temperature range can be used in more extreme temperature conditions as follows – 4° F – 131° F however, this isn’t the recommended range for optimal life which is identified above Also, the truck may not be rated for those extreme conditions or extended durations in a cold operating environment as that is truck and option dependent

• If used at low temperatures -4° F – 32° F, battery discharge capacity will be smaller compared with one in normal temperature conditions

• A battery used between 104° F – 131° F will accelerate the aging of the internal material which may shorten the service life of the battery, so is not recommended

BATTERY HANDLING
Improper handling can cause damage to batteries, which may lead to overheating, fires, or explosions Here are some tips for proper Li-ion battery handling:

• Remove batteries from devices that will not be used for an extended time
• Keep batteries away from electromagnetic sources
• Keep batteries intact
• Do not use batteries that show any signs of damage, they must be isolated
• Do not modify the battery in any way

LI-ION BATTERY STORAGE
Proper storage prevents damage to batteries and prolongs their life expectancy Follow these battery storage tips:

• Store in dry, well-ventilated areas
• Store in temperatures between 32º F and 104ºF
• Store away from direct sunlight and heat sources
• Keep terminals covered when the battery is not in use
• Prevent terminals from touching each other
• Store separately from other types of batteries
• Keep the battery charged and do not store it for an extended period with a low state of charge (SOC) < 20% It is recommended to maintain a charge level of 50% or greater
• For long-term storage, the Li battery must be recharged every 2-3 months regardless of the SOC level If a battery is stored longer than six months without charging, the cell may be damaged due to over-discharge This can cause the cell to bulge and break the battery enclosure

IMPORTANT:
Monitor battery condition when in use and storage

DAMAGED/LEAKING BATTERY HANDLING/CLEAN-UP
In case of a damaged/leaking battery, follow these steps:

• Put on personal protective equipment, such as gloves, goggles/safety glasses and lab coat
• Isolate and ventilate the area
• Keep an appropriate fire extinguisher within reach
• If batteries are showing evidence of overheating, use extreme care Gases can be toxic and flammable
• Disconnect the battery (if possible)
• Remove the battery from the equipment/device (if possible)
• Use inert, non-cellulose absorbents to clean up spilled electrolyte
• DO NOT use water to clean electrolyte leakage
• Place used absorbents and PPE in a sealed bag and contact your environmental/recycling or shipping company for proper disposal of the battery and absorbents
• DO NOT place damaged batteries in the regular trash or recycling containers
• For safe storage while awaiting proper disposal, place the battery in a container of sand or another chemically inert cushioning material like vermiculite
• Place the battery container away from combustibles
•  Contact the local fire department and ask for advice on how to proceed

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