ANKO 3000 Scalable 4-20mA BLDC Instruction Manual

ANKO 3000 Scalable 4-20mA BLDC Instruction Manual

1.0 SAFETY

⚠ WARNING: Failure to follow the instructions in this manual may result in serious injury or death.
⚠ WARNING: Risk of electric shock. This pump has been rated for indoor use only.
⚠ WARNING: Risk of electric shock. Connect only to a grounding type receptacle protected by a ground-fault circuit interrupter (GFCI). Contact qualified electrician if you cannot verify that the receptacle is protected by a GFCI and that your installation meets local electrical codes.
⚠ WARNING: Risk of electrical shock. Always make sure the voltage on the pump data plate matches the installation voltage before plugging the pump into a wall outlet or hooking up to an electrical supply.
⚠ WARNING: Risk of electrical shock. Always disconnect the power to the pump prior to conducting and maintenance or repairs.
⚠ WARNING: Risk of chemical exposure. Always wear protective clothing, including gloves and safety eye protection, when working on or near this pump.
⚠ WARNING: Risk of chemical exposure. Always depressurize system and drain chemicals prior to installation or maintenance.
⚠ WARNING: Risk of fire or explosion. Do not pump flammable liquids.
⚠ WARNING: Risk of injury. Severe pinching of fingers can occur while installing and removing the tubing. Caution must be used to keep fingers away from rotating parts.

2.0 SPECIFICATIONS

General Specifications

Dimensions

3.0 INSTALLATION

• When facing the pump, the roller assembly spins in a clockwise direction. The inlet (suction) side is located on the left side of the pump head, and the outlet (discharge) is located on the right.
• Mount the pump in a level, dry location close to the injection point. To minimize backpressure on the system, keep the discharge tubing a short as possible.
• The recommended location is above the height of the solution tank. Mounting the pump lower than the solution tank will gravity feed the solution and create a “flooded suction” installation. In this scenario, a shut-off valve or other device must be installed to stop the solution flow to the pump during pump servicing.
• In installations involving pressure, a check valve should be used at the point of injection to prevent potential backflow.
• DO NOT mount pump directly over an open solution tank as chemical fumes may damage the pump.
• Voltage and frequency of power supply must be the same as shown on unit specification label.
• AC power must be connected to a Grounded Power Outlet (Ground Fault Circuit Interrupter GFCI). DO NOT operate pump on an un-grounded circuit.
• Ambient air temperature should not exceed 104° F (40° C) and adequate air flow should be provided.

4.0 OPERATION

⚠ WARNING: Tube failure may result in fluid being sprayed from pump. Use appropriate measures to protect operator and equipment. Tubing should be inspected periodically for tears, cracks, cuts, or abrasions.
⚠ WARNING! Use only factory approved tubing from the designated tubing class. Incorrect tubing can adversely affect performance or damage the pump.

4.1 Controls

3-Way Rocker Switch – ­ All models are equipped with a 3-way rocker switch mounted on the front of the pump. The Up and Down positions turn the pump ON in the clockwise and counterclockwise direction, respectively, and the center position is OFF. Always confirm the switch is in the designated OFF position before plugging the pump into any power receptacle.

Potentiometer ­- All models are equipped with a potentiometer on the front of the pump which is used to regulate pump speed (output) and analogue signal scaling, depending on model.

Mode Switch -­ For models equipped with a remote operation function, a latching, push-button switch is located on the back of the pump which activates and deactivates external control. OUT=LOCAL; IN=EXTERNAL.

4.2 Adjusting Flow Output

Flow output is controlled by motor speed utilizing the potentiometer. Rates are adjustable from approximately 5% to 100%. If equipped with a 4-20mA control option, pump speed will vary as the dedicated input signal changes amplitude. Please refer to Remote Operation below for more details on 4-20mA operation.

4.3 Remote Operation

Remote Start/Stop ­- For pump models equipped with remote start/stop, this feature operates by receiving a dry contact signal and is intended to be connected to a dry contact switch. The input has no polarity. No voltage is permitted on the input signal. The pump will activate and run while the switch is closed and deactivate and stop when the switch opens.

To establish and operate this feature:

1. To activate this feature, install the pair of wires from the dry contact switch closure device into the terminal block (Figure 1)
2.  Set the MODE switch to IN for External mode. The pump will now operate only when receiving a dry contact signal.
   To return the pump local control, set the MODE switch to OUT for Internal mode.

4-20mA Control -­ For models equipped with a 4-20mA feature, the pump’s output will vary according to the level of an incoming 4-20mA analog signal. The pump’s maximum output to the signal is scalable between 20% and 100%, as determined by the percentage setting on the potentiometer.

For standard signal models, the minimum output is approximately 5.0% at 4.8mA and increases in 1.0% increments for every .16mA until 100% of the scaled output (based upon the potentiometer setting) is reached at 20.0mA (Figure 2).

For inverted signal models, the maximum output (as established by the potentiometer setting) is reached at 4.8mA and decreases, as above, until reaching zero output at 20.0mA (Figure 3).

NOTE: Loop voltage for all models may not exceed 36VDC.

To establish and operate the analog control feature:

1. Install the two-wire lead (right side of terminal is positive; left is negative) from the 4-20mA source into the terminal block (Figure 4).
2. Set the potentiometer to the desired scaling percentage. To operate without scaling, set the potentiometer to 100%.
3. Set the MODE switch to IN for External mode. The pump will now operate only when receiving the analog signal. While in External mode, the pump can be turned off by setting the potentiometer to 0%.

To return the pump to local control, set the MODE switch to OUT, for Internal mode.

5.0 MAINTENANCE

5.1 Routine Inspection

The pump should be inspected on a weekly basis. Inspect for any signs of leaking and early indications of potential tube failure (e.g., swelling, cracking or discoloration). Replace any worn or damaged components immediately. Always check the chemical compatibility and pressure rating of the tubing prior to its use.

5.2 Tubing Installation and Replacement

⚠ WARNING! Tubing connections may be under pressure. Always depressurize the system prior to connecting or disconnecting the pump.
⚠ WARNING! Tubing may contain chemicals. Wear protective clothing, gloves and safety glasses when working with or near the pump.
⚠ WARNING! Severe pinching of fingers can occur while installing and removing the tubing. Caution must be used to keep fingers away from rotating parts.

Pump tubing must be replaced on a regular basis. While replacement within 500 hours of run time is recommended, tube longevity is ultimately determined by many factors, including tube formulation, the chemical composition of the fluid being pumped, system back pressure, pump speed, temperature, and more. Use only factory designated tubing. Incorrect tubing can adversely affect performance or damage the pump.

Models with L400 Series Pump Head
Tubing Installation

1. Lift the front cover.
2. Insert tubing into the opening above the roller assembly and push to the rear of the channel.
3. If using side-to-side tubing exit, simply close the cover to lock tubing in place.
4. If using bottom tubing exits, use spring-loaded retention clips in each channel to lock tubing in place prior closing front cover.

For all tubing exit combinations, please refer to Figure 5 below.
Tubing Removal

1. Disconnect the suction and discharge tubing from the pump tubing.
2. Lift the front cover.
3. If using side tubing exits, simply remove tubing.
4. If using bottom tubing exits, open the spring-loaded retention clamp and pull the tubing out of each pump head channel.

Models with A300 Series Pump Head

Tubing Installation
Start with a section of tubing at least 9″ in length. Once installed, this length will result in approximately 1 1/2″ extending below both sides of the pump head for fittings and attachments.

1. With the pump running, insert tube into the channel of the inlet (suction) of pump head (Figure 6).
2. Carefully guide the tube into pump head and through the channel of the outlet (discharge) side of the pump head and then stop the pump (Figure 7).
3. Reinstall the pump head cover (Figure 8).
4. Attach retention clips on inlet and outlet tubing, just below the base of the pump head, to prevent tube migration during operation (Figure 9).

Tubing Removal

1. Disconnect any suction and discharge tubes from the pump tube.
2. Remove the pump head cover.
3. With the pump running in clockwise rotation, pull the inlet (left) side of the tubing out of the pump head channel. Carefully guide the tube clockwise away from the rollers and pull the tube out of the pump head.

5.3 Pump Head Maintenance

Occasionally, the pump head may require partial disassembly for cleaning or roller assembly conversion/replacement. Always inspect the pump head for cracks or other visible damage and ensure rollers turn freely. Be sure all cleaning solvents are removed prior to reassembly and tube replacement.
L400 Pump Heads

1. Turn power off to the drive unit.
2. Lift pump head cover
3. Using a 1/16′ Allan wrench, remove screws securing the front bridge of pump head (Figure 10).
4. Pull bearing bridge and locating pins straight out of pump head (Figure 11).
5. Remove thrush washer (Figure 12).
6. Remove roller assembly by pulling and sliding it off the output shaft (Figure 13).

To install new assembly, reverse steps above.

A300 Pump Heads

1. Remove tubing per the Tubing Removal procedure.
2. Disconnect power to the pump.
3. Remove the pump head cover.
4. Slide roller assembly off motor shaft.
5. Remove roller assembly by sliding it off the motor shaft.

To install new assembly, reverse steps above.

5.4 Fuse Replacement

1. Disconnect power to pump.
2. Slide out the fuse tray from the IEC socket (Figure 10).
3. Replace with one of identical size & Amperage rating.
4. Slide fuse tray back in to lock.

6.0 TROUBLESHOOTING

7.0 PARTS & ACCESSORIES

Please visit our website www.ankoproducts.com for factory authorized tubing, pump head components and pump accessories.

8.0 LIMITED WARRANTY

Anko Products, Inc, (“ANKO”) warrants, subject to the conditions and exceptions herein, to replace or repair free of charge, any of its products which fail within three years of the date of manufacture. Any failure must be a result of a defect in material workmanship and not because of normal operation as described in the product user manual.

This warranty is limited to repairing or replacing any device or part of any device which is returned, transportation prepaid, to the factory and is proven to be defective upon our examination. The warranty shall not apply to repairs required for normal wear and tear, lack of reasonable and proper maintenance, chemical attack, electrical surge, or products that have been misused in our sole judgment. All consumable items such as tubing, and pump head rollers are excluded.

ANKO disclaims all liability for any loss, damage or expense directly or indirectly related to or arising from the use of its products, including damage to other products, machinery, or property. ANKO shall not be liable for any consequential damages including, without limitation, loss of profits, loss of product or loss of production. This warranty does not obligate

ANKO to bear any costs of removal, installation, transportation, or other charges which may arise in connection with a warranty claim.

ANKO makes no warranties, either express or implied, other than those stated above. No representative has authority to change or modify this warranty in any respect. Jurisdiction and venue for enforcement of this warranty may be brought only in the State of Florida. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

9.0 RETURN AND REPAIR

To return merchandise call 800-446-2656 for a Return Material Authorization (“RMA”), then, if applicable, Buyer may return the defective Products to ANKO with all costs prepaid by Buyer. ANKO will incur shipping costs for warranty products shipped from our factory. All replaced parts shall become the property of ANKO. No repair or replacement will extend the original warranty period. FOR YOUR RECORDS:

Model ____
Date of Installation __

Anko Products, Inc.
6012 33rd St. East, Bradenton, Florida, USA 34203
Phone: 941-749-1960 Fax: 941-748-2307
URL: www.ankoproducts.com

© 2023 Anko Products Inc. All rights reserved. All trademarks are the property of Anko Products, Inc. and its subsidiaries. Specifications, terms, and pricing are subject to change. Not all products are available in all countries. Please consult your local sales representative for details.

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