ELMAG 55906 TIG Welding Machine Owner’s Manual
- June 1, 2024
- ELMAG
Table of Contents
ELMAG 55906 TIG Welding Machine
Specifications:
- Product: CEBORA TIG WELDING MACHINE ‘PFC’ WIN TIG AC-DC 270/TSYNERGY
- Article Number: 55906
- EAN Code: 9004853559068
- Warranty: Up to 24 months
- Materials: Steel, CrNi, Copper, Aluminium
- WIG Thickness: 1.6 – 4.0 mm
- MMA Thickness: 1.6 – 5.0 mm
- WIG Current Range: 3-270 A
- MMA Current Range: 10-210 A
Product Usage Instructions
Setting Up the Machine:
- Ensure the machine is placed on a stable surface with proper ventilation.
- Connect the power supply to the machine and turn it on.
- Refer to the operating instructions for initial setup and calibration.
Parameter Setting and Welding:
- Select the welding mode based on the material, thickness, and welding position.
- Use the touchscreen and encoder to set the parameters or enter the material details for automatic setting.
- Adjust the parameters using the LCD display and intuitive graphics for precise control.
Welding Techniques:
- Experiment with TIG WAVE for different waveform combinations to achieve optimal penetration depth and cleaning effect.
- Utilize AC frequency adjustment for focusing the welding arc and stitch welding for perfect welds.
- Explore Pulsed DC TIG and PulsXP mode for high productivity and fast spot welding with minimal heat input.
Application Examples:
- Production & steel construction companies
- Metal, railing & portal construction
- Machine, plant & tank construction
- Series & contract manufacturing
FAQ:
Q: Can I weld aluminium with this machine?
A: Yes, the machine supports welding of aluminium along with steel, CrNi,
and copper.
Q: How do I register for warranty?
A: Register at https://welding.cebora.it/de/assistance/register-your-
product within 15 days of purchase to avail up to 24 months warranty.
WIN TIG AC-DC 270/T SYNERGY, art. 394 “water-cooled as an option”
APPLY NOW FOR UP TO 24 MONTHS WARRANTY!
Simply register at https://welding.cebora.it/de/assistance/register-your-
product within 15 days of purchase.
CEBORA serial no.:
Article Number: 55906
EAN Code: 9004853559068
TECHNICAL FACTS
TIG Set:
- WIN TIG AC-DC 270/T
- Transport trolley
- Operating instructions
PRODUCT HIGHLIGHTS
WIG SYNERGY for quick and correct setting
Automatic parameter setting and electrode display after entering material,
thickness and welding position
Equipped with 7” LCD touchscreen and user-friendly encoder
- Easy parameter selection also possible with welding gloves
- All settings are easy to adjust thanks to the large LCD display and the simple and intuitive graphics
TIG CYCLE – Complete welding cycle control
Excellent adjustment and controllability of all welding parameters
TIG WAVE – Selection of different waveform combinations
-
Optimal adjustment of the penetration depth and cleaning effect
In AC TIG mode independent adjustment of amplitudes and times in waveform, burn-in and cleaning effect -
Mix function available to improve welding on cold parts
Minimum DC from 3 amps or AC from 5 amps
Enables optimum weld seams on profile edges of very thin stainless steel,
while the 5 amp AC allows welding of very thin pieces of aluminium (e.g. edges
on turbine blades)
AC frequency adjustable from 50-200 Hertz
- High pulse frequencies allow focussing of the welding arc more closely on the area to be welded
- The stitch weld option allows completion of welds that must be perfect in terms of heat input and penetration depth
Fast spot
Enables fast spot welding with minimal heat input thanks to individual
adjustment (10 ms intervals) of welding and time interval
Pulsed DC TIG and PulsXP mode
With pulse frequency adjustment options of up to 15 KHz, it is possible to
achieve an extremely focused arc with very high welding speed (high
productivity)
APC function in TIG DC mode
This new feature allows automatic adjustment of the welding current to the arc
height in order to maintain a constant weld pool at high welding speed and
minimal deformation of the component
Model 340/T with user interface
LAN connection with integrated web server for remote maintenance, fault
analysis and backups
Application examples –
- Production & steel construction companies
- Metal, railing & portal construction
- Machine, plant & tank construction
- Series & contract manufacturing
Materials
- Steel
- CrNi
- Copper
- Aluminium
SPECIFICATIONS
| welding electrodes diameter | WIG 1,6 – 4,0 / MMA 1,6 – 5,0 mm |
|---|---|
| welding current setting | WIG 3-270 / MMA 10-210 A |
| 100 % welding power source (10 min at 40 °C) at welding current |
WIG 230 / MMA 190 A
welding power source (10 min. at 40 °C) at welding current| WIG 250 / MMA 200
A
welding power source (10 min at 40 °C) at welding current| TIG 40/270 / MMA
40/210 % / A
Open circuit voltage| 57 V
voltage / phases| 400 / 3 V / ~
Mains frequency| 50 Hz
power tolerance| ± 10 %
anti-surge fuse| 10 AT
thermal overload protection| Yes
insulation class| H
Degree of protection (IP)| 23
input power l1 max. / l1 eff.| WIG 11/9 / MMA 11,6/10 A
ground connection plug/cross-section| 13 / 35 O / mm2
connector| EURO CEE 16 A
Width| 560 mm
Depth| 950 mm
Height| 1010 mm
Weight| 69 kg
ELMAG® – Start-up Service
Including ELMAG®-Quality Check
- Depreservation, degreasing and de-securing
- Assembly until ready for use
- Oil filling of gearboxes, oil baths and central lubrication systems
- Testing of electrics, safety components and devices
- Test run on all shift and power levels
- 30-minute test run at the highest power level
- Checking and, if necessary, adjustment of machine tolerances,e.g. V-belt tension and spindle concentricity
- Testing of all machine functions
For lathes, in addition:
- Lathe chuck reassembly with marking of minimum tolerance
- Measurement of the spindle nose to tolerance < 0.01 mm
- Measurement of the lathe chuck
- Setting the tailstock parallelism
For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)
- Assembly of the unit, chassis assembly
- Intermediate hose assembly
- Mains plug assembly and gas hose assembly
- Connection preparation for gas or compressed air
- Control cable plug Assembly on hose assembly
- Installation & activation of water cooling unit for modular systems
- Filling with cooling liquid for liquid-cooled units
- Short test run or test welding
Competent execution guaranteed
COMPRESSED AIR TECHNOLOGY
WELDING TECHNOLOGY
METALWORKING
STONE CUTTING TECHNOLOGY
WORKSHOP TECHNOLOGY
POWER GENERATORS