ELMAG 55906 TIG Welding Machine Owner’s Manual

June 1, 2024
ELMAG

ELMAG 55906 TIG Welding Machine

ELMAG-55906-TIG-Welding-Machine-PRODUCT

Specifications:

  • Product: CEBORA TIG WELDING MACHINE ‘PFC’ WIN TIG AC-DC 270/TSYNERGY
  • Article Number: 55906
  • EAN Code: 9004853559068
  • Warranty: Up to 24 months
  • Materials: Steel, CrNi, Copper, Aluminium
  • WIG Thickness: 1.6 – 4.0 mm
  • MMA Thickness: 1.6 – 5.0 mm
  • WIG Current Range: 3-270 A
  • MMA Current Range: 10-210 A

Product Usage Instructions

Setting Up the Machine:

  1. Ensure the machine is placed on a stable surface with proper ventilation.
  2. Connect the power supply to the machine and turn it on.
  3. Refer to the operating instructions for initial setup and calibration.

Parameter Setting and Welding:

  1. Select the welding mode based on the material, thickness, and welding position.
  2. Use the touchscreen and encoder to set the parameters or enter the material details for automatic setting.
  3. Adjust the parameters using the LCD display and intuitive graphics for precise control.

Welding Techniques:

  • Experiment with TIG WAVE for different waveform combinations to achieve optimal penetration depth and cleaning effect.
  • Utilize AC frequency adjustment for focusing the welding arc and stitch welding for perfect welds.
  • Explore Pulsed DC TIG and PulsXP mode for high productivity and fast spot welding with minimal heat input.

Application Examples:

  • Production & steel construction companies
  • Metal, railing & portal construction
  • Machine, plant & tank construction
  • Series & contract manufacturing

FAQ:

Q: Can I weld aluminium with this machine?
A: Yes, the machine supports welding of aluminium along with steel, CrNi, and copper.

Q: How do I register for warranty?
A: Register at https://welding.cebora.it/de/assistance/register-your- product within 15 days of purchase to avail up to 24 months warranty.

WIN TIG AC-DC 270/T SYNERGY, art. 394 “water-cooled as an option”
APPLY NOW FOR UP TO 24 MONTHS WARRANTY!
Simply register at https://welding.cebora.it/de/assistance/register-your- product within 15 days of purchase.

CEBORA serial no.:
Article Number: 55906
EAN Code: 9004853559068

TECHNICAL FACTS

TIG Set:

  • WIN TIG AC-DC 270/T
  • Transport trolley
  • Operating instructions

PRODUCT HIGHLIGHTS

WIG SYNERGY for quick and correct setting
Automatic parameter setting and electrode display after entering material, thickness and welding position

Equipped with 7” LCD touchscreen and user-friendly encoder

  • Easy parameter selection also possible with welding gloves
  • All settings are easy to adjust thanks to the large LCD display and the simple and intuitive graphics

TIG CYCLE – Complete welding cycle control
Excellent adjustment and controllability of all welding parameters

TIG WAVE – Selection of different waveform combinations

  • Optimal adjustment of the penetration depth and cleaning effect
    In AC TIG mode independent adjustment of amplitudes and times in waveform, burn-in and cleaning effect

  • Mix function available to improve welding on cold parts

Minimum DC from 3 amps or AC from 5 amps
Enables optimum weld seams on profile edges of very thin stainless steel, while the 5 amp AC allows welding of very thin pieces of aluminium (e.g. edges on turbine blades)

AC frequency adjustable from 50-200 Hertz

  • High pulse frequencies allow focussing of the welding arc more closely on the area to be welded
  • The stitch weld option allows completion of welds that must be perfect in terms of heat input and penetration depth

Fast spot
Enables fast spot welding with minimal heat input thanks to individual adjustment (10 ms intervals) of welding and time interval

Pulsed DC TIG and PulsXP mode
With pulse frequency adjustment options of up to 15 KHz, it is possible to achieve an extremely focused arc with very high welding speed (high productivity)

APC function in TIG DC mode
This new feature allows automatic adjustment of the welding current to the arc height in order to maintain a constant weld pool at high welding speed and minimal deformation of the component

Model 340/T with user interface
LAN connection with integrated web server for remote maintenance, fault analysis and backups

Application examples –

  • Production & steel construction companies
  • Metal, railing & portal construction
  • Machine, plant & tank construction
  • Series & contract manufacturing

Materials

  • Steel
  • CrNi
  • Copper
  • Aluminium

SPECIFICATIONS

welding electrodes diameter WIG 1,6 – 4,0 / MMA 1,6 – 5,0 mm
welding current setting WIG 3-270 / MMA 10-210 A
100 % welding power source (10 min at 40 °C) at welding current

WIG 230 / MMA 190 A

welding power source (10 min. at 40 °C) at welding current| WIG 250 / MMA 200 A
welding power source (10 min at 40 °C) at welding current| TIG 40/270 / MMA 40/210 % / A
Open circuit voltage| 57 V
voltage / phases| 400 / 3 V / ~
Mains frequency| 50 Hz
power tolerance| ± 10 %
anti-surge fuse| 10 AT
thermal overload protection| Yes
insulation class| H
Degree of protection (IP)| 23
input power l1 max. / l1 eff.| WIG 11/9 / MMA 11,6/10 A
ground connection plug/cross-section| 13 / 35 O / mm2
connector| EURO CEE 16 A
Width| 560 mm
Depth| 950 mm
Height| 1010 mm
Weight| 69 kg

ELMAG-55906-TIG-Welding-Machine-1

ELMAG® – Start-up Service

Including ELMAG®-Quality Check

  • Depreservation, degreasing and de-securing
  • Assembly until ready for use
  • Oil filling of gearboxes, oil baths and central lubrication systems
  • Testing of electrics, safety components and devices
  • Test run on all shift and power levels
  • 30-minute test run at the highest power level
  • Checking and, if necessary, adjustment of machine tolerances,e.g. V-belt tension and spindle concentricity
  • Testing of all machine functions

For lathes, in addition:

  • Lathe chuck reassembly with marking of minimum tolerance
  • Measurement of the spindle nose to tolerance < 0.01 mm
  • Measurement of the lathe chuck
  • Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)

  • Assembly of the unit, chassis assembly
  • Intermediate hose assembly
  • Mains plug assembly and gas hose assembly
  • Connection preparation for gas or compressed air
  • Control cable plug Assembly on hose assembly
  • Installation & activation of water cooling unit for modular systems
  • Filling with cooling liquid for liquid-cooled units
  • Short test run or test welding

Competent execution guaranteed

COMPRESSED AIR TECHNOLOGY
WELDING TECHNOLOGY
METALWORKING
STONE CUTTING TECHNOLOGY
WORKSHOP TECHNOLOGY
POWER GENERATORS

References

Read User Manual Online (PDF format)

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