GYSPACK 400 Battery Booster Instruction Manual

GYSPACK 400 Battery Booster

Product Information

Specifications:

• Product: GYSPACK 400 / GYSPACK 600
• Battery: 6FM – 18 / 6FM – 22
• Battery Type: Lead-acid
• Voltage: 12V/18V/22V
• Dimensions: 33cm x 14cm x 43cm/33cm x 20cm x 43cm

Product Usage Instructions

Safety Instructions:

• Device suitable for indoor use only. Do not be exposed to rain or excessive moisture.
• This device may be used by children from age 8 onwards under supervision.
• Do not use it for charging non-rechargeable batteries.
• Do not use any charger other than the one supplied with the machine to charge the batteries.
• Do not operate the device with a damaged power supply cord or mains plug.
• Do not use the device if the charging cable appears to be damaged or assembled incorrectly.
• Never charge a frozen or damaged battery.
• Ensure the device is placed in a well-ventilated area.

General Description:
The GYSPACK is an autonomous starter designed for vehicles with a 12V battery. It operates using a high-performance internal battery. To ensure proper usage and extend battery life, connect the GYSPACK to the power source after each use and keep it connected until the next use. Always observe polarity during clamp connection to prevent damage or explosion.

Battery Replacement:
To replace the battery, locate the negative (-) and positive (+) terminals on the GYSPACK. Remove the connecting screw to detach the old battery from the device.

FAQ:

• Q: Can I use a different charger to recharge the batteries?
  A: No, only use the charger provided with the device for recharging the batteries.

• Q: What should I do if the red indicator light comes on during battery testing?
  A: The battery needs to be recharged immediately. Do not use the device when the red light is illuminated.

• Q: How should I store the GYSPACK when not in use?
  A: Store the device in a well-ventilated area away from moisture and direct sunlight.

SAFETY INSTRUCTIONS

• This manual includes guidelines on the operation of your device and the precautions to follow for your safety. Ensure it is read carefully before first use and keep it handy for future reference. These instructions should be read and understood before anyone operates the product. Any modifications or maintenance that are not specified in the manual should not be undertaken. The manufacturer is not liable for any injury or damage due to non-compliance with the instruction manual. In case of problems or uncertainties, please consult a qualified person who can handle the device correctly. This device should only be used for charging and/or start-up and/or power supply within the limits indicated on the device and in the manual. The safety instructions must be followed. In case of improper or unsafe use, the manufacturer cannot be held responsible.
• Device suitable for indoor use only. Do not be exposed to rain or excessive moisture (charger).
• This device may be used by children from age 8 and by persons with reduced physical, sensory, or mental capabilities or lack of experience and knowledge, provided that they are under supervision or have been told how to use the device safely and are aware of the potential risks. Children must not use the device as a plaything. Cleaning and servicing tasks may not be carried out by children unless they are supervised.
• Do not use it for charging non-rechargeable batteries.
• Do not use any charger other than the one supplied with the machine to charge the batteries.
• Do not operate the device with a damaged power supply cord or a damaged mains plug.
• Do not use the device if the charging cable appears to be damaged or assembled incorrectly to avoid any risk of short-circuiting the battery.
• Never charge a frozen or damaged battery.
• Do not cover the device.
• Do not place the device near a fire or subject it to heat or long-term temperatures exceeding 60°C.
• Do not obstruct the cooling vents. Refer to the installation section before operating the machine.
• The automatic mode of operation and usage restrictions are explained below in these operating instructions.
• The booster must be stored in a vertical position.
• Any other storage position should only be temporary.
• Risk of explosion or acid projection in case of short-circuit of the clamps or if the 12V booster is connected to a 24V vehicle or vice versa.
• The automatic mode of operation and usage restrictions are explained below in these operating instructions.

Risk of explosion and fire!
A battery being charged can emit explosive gas.

• During the charge, the battery must be placed in a well-ventilated area.
• Avoid flames and sparks. Do not smoke.
• Protect the electrical contacts of the battery against short-circuiting.

Connection/disconnection:

• Disconnect the power supply before connecting/disconnecting the device to/from the battery.
• The terminal of the battery that is not connected to the car frame must be connected first. The other connection must be made on the car frame, far from the battery and the fuel line.
• After the start-up operation, disconnect the booster. First, remove the chassis connection and then the battery connection, in the order shown.

Acid projection hazard!

• Wear safety goggles and protective gloves
• If your eyes or skin come into contact with battery acid, rinse the affected part of the body with plenty of water and seek immediate medical assistance.

Connection:

• Class II device (charger booster)
• Class III device (booster)

Maintenance:

• The power supply cable cannot be replaced. If the cable is damaged, the device should not be used.
• Service should be performed by a qualified person
• Warning! Always disconnect from the mains before performing maintenance on the device (charger & booster).
• If the internal fuse is blown, it must be replaced by the manufacturer, its after-sales service, or an equally qualified person.
• Under no circumstances should solvents or other aggressive cleaning agents be used.
• Clean the device’s surfaces with a soft, dry cloth.

Regulations:

• The device complies with the European Directive.
• The certificate of compliance is available on our website.
• EAC conformity mark (Eurasian Economic Commission)
• Equipment in compliance with British requirements.
• The British Declaration of Conformity is available on our website.
• Equipment in conformity with Moroccan standards.
• The declaration C م (CMIM) of conformity is available on our website.

Disposal:

• This product should be disposed of at an appropriate recycling facility. Do not dispose of the domestic waste.
• The battery fitted in this device is recyclable.
• Please proceed according to the applicable recycling regulations.
• The battery must be removed from the device before the latter is discarded.
• The device must be disconnected from the power supply network before removing the battery.

GENERAL DESCRIPTION

This autonomous starter is intended for the starting of vehicles equipped with a 12 V battery. GYSPACK functions thanks to a high-performance battery. For appropriate use of the machine and a longer lifetime of its internal battery, it is essential to connect to the sector of the GYSPACK after each use and keep it connected until the next use.

Warning:
To avoid any damage or explosion, respect the polarity during the clamp connection.

PRODUCT INTERFACE

1| Connection for the charger adapter. Use only the charger adapter provided with the product.
---|---

2

| Red light

–  Test mode: obligation to reload – Warning: never use the Gyspackauto when the red indicator lights on.

–  Charger mode: the battery is charging.

3| Yellow light (test mode only): It is strongly advised to reload before use

4

| Greenlight

–  Test mode: The battery is charged. Can be used for starting vehicles.

–  Charger mode: Charger is finished. Floating: you can keep the product connected to the main supply.

5| Test Button: press this button to check the battery level.

TESTING OF THE INTERNAL BATTERY

Test the battery before each use: press the test button and the result is displayed as follows:

• Green indicator: The battery is charged. Can be used for starting vehicles
• Orange indicator: It is strongly advised to recharge the GYSPACK before use.
• Red indicator: obligation to recharge.

Warning: never use the Machine when the red indicator is on.

STARTING OF A VEHICLE

Do not disconnect the battery from the vehicle. Disconnecting the battery may result in loss of information and a possible inability to restart.

1. Turn the ignition off before connecting the GYSPACK to the car’s battery. Do not touch the red clamp with the black clamp.
2. Connect the red clamp to the positive pillar (+) of the battery, then the black clamp to the negative pillar (-).
   • The cables must not be pinched or in contact with hot or sharp surfaces.
3. Go to the driver’s seat and turn the ignition key. If your engine does not start, wait 3 minutes until the next attempt. ( 6 sec. max)
   • If the cooling period between each attempt (3 min.) is not observed or if the duration of the attempt is too long (> 6 sec.), the chances of a successful jumpstart are significantly reduced (risk of power loss).
   • Risk of battery acid leaks or damage if the recommended periods are not observed.
   • If the vehicle does not start, it may be a problem other than a faulty battery: alternator, or glowplug.

IN THE EVENT OF A PROBLEM
Some more modern vehicles, equipped with highly sensitive ECUs, will not start when using this product. The voltage drop caused by the starting current can potentially trigger ECU safety devices, and prevent the vehicle from starting.

USE OF CIGARETTE LIGHTER PLUGS
This type of cigarette lighter connection lead is limited to 10A. Supplied with some of our GYSPACK, they are SOLELY designed for memory backup. Any other use can be dangerous.

• Risk of fire! We strongly advise against using the cigarette lighter lead to jump-start or power a 12V appliance for instance.

TROUBLESHOOTING

position of the negative and positive clamps on the battery terminals is incorrect (polarity reversal).| Check the battery polarity.
The unit can not start the vehicle. One of the red or orange LEDs on the unit switches on in “test” mode.| The internal battery is discharged.| Charge the unit, and try again after the charge is complete.
Several jump-start attempts without pause between each.| Wait 3 minutes between 2 starts. A start must not last more than 6 seconds.
The battery voltage is incorrect.| Check that the battery voltage of the vehicle is 12V.
The device can not start the vehicle anymore and no one LED of the device switches on in “Test” mode.| The voltage of the internal batteries is very low. It may be that the internal batteries are damaged.| Put the device on charge to attempt to recover the battery.
The internal battery is damaged and it cannot be recharged.| Contact the GYS after-sale service to replace the battery.
The charge of the internal battery does not start (none of the charging LEDs activate).| The external charger plug is not connected correctly to the socket of the machine.| Check that the plug is connected correctly to the machine.
After a day of charge, the end of charge indicator does not activate.| The internal batteries are damaged and cannot be recharged.| Contact the GYS after-sale service to organize a replacement of the batteries.
In external 12V power source mode, the booster no longer delivers power.| The internal thermal protection circuit- breaker has cut the circuit.| Disconnect the external device connected to the machine and wait for the circuit breaker to reset itself automatically.

CHARGING OF THE INTERNAL BATTERY
Connect the main plug to the 220V power supply and the minor plug to the charging socket in the front panel of the GYSPACK. The charge stops automatically and the green indicator lights when the battery is charged.

Note:
The GYSPACK must always be placed in a vertical position when in charge. If not, there is a risk of acid leak and destruction.

WARRANTY

NO WARRANTY FOR THE BATTERY
GYSPACK contains a high-performance battery, which imperatively needs to be recharged after each use. If this condition is not respected, within 24 hours the battery gets sulfated. This causes an irreversible deterioration of the battery. For this reason, the battery of the GYSPACK, which is expensive, is not under warranty, because its conservation de-pends on its use.

The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labor).

The warranty does not cover:

• Transit damage.
• Normal wear of parts (eg. : cables, clamps, etc..).
• Damages due to misuse (power supply error, dropping of equipment, disassembling).
• Environment-related failures (pollution, rust, dust).

In case of failure, return the unit to your distributor together with:

• The proof of purchase (receipt etc …)
• A description of the fault reported

BATTERY REPLACEMENT

Product| Battery| Type| Voltage (V)| Capacity (Ah)| Dimensions (cm)| Battery ref
---|---|---|---|---|---|---
GYSPACK 400| 6FM – 18| Lead-acid battery| 12| 18| 33 x 14 x 43| 53139
GYSPACK 600| 6FM – 22| 22| 33 x 20 x 43| 53151

To replace the battery:

• First, the booster must be disconnected from the power supply.
• The back panel must be unscrewed (9 screws) and removed.
• Once the back panel is removed, the battery front appears (cf illustration). The battery is connected to the GYSPACK at two points: at the – terminal 1 and the + terminal 2. To remove the battery, remove the screw that enables the connection between the battery and the GYSPACK.
  • When putting in a new battery, make sure to observe the polarities of both the battery and the GYSPACK. Terminal – on the left, terminal + the right (cf illustration). Put the 2 screws and washers back, and tighten the nuts (recommended torque wrench 4 N.m).
• Place the booster’s back panel screws back on.

SPECIFICATION

50/60 Hz
The charger’s maximum nominal power| 16 W
Charging voltage| 16 V
Charging current| 1,2 A
Nominal charging capacity| 22 Ah
Charging curve| WU
Functioning temperature| -15 °C / +40 °C
Storing temperature| -18 °C / +45 °C
Protection rating| IP20
Machine weight (including all cables)| 7 Kg| 7.5 kg
Dimensions (L x l x H)| 26 cm x 13 cm x 30 cm

BATTERY ICONS

| Keep away from flames and sparks. Do not smoke.
---|---
| Risk of electric shock.
| Do not let children handle the battery.

SYMBOLS

| Recyclable product that falls within waste sorting recommendations (according to Decree n° 2014-1577).
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| Protected against finger access to dangerous parts.
| Noise level
****| Charger connection plug

CIRCUIT DIAGRAM

UK: 054660
Complete set of clamp cables (red + black)| 53598

GYS SAS
1, rue de la Croix des Landes CS 54159 53941 SAINT-BERTHEVIN Cedex.

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