SAMSUNG E03CN Air to Water Heat Pump Instruction Manual
- June 2, 2024
- Samsung
Table of Contents
- SAMSUNG E03CN Air to Water Heat Pump
- Product Specifications
- Product Usage Instructions
- Frequently Asked Questions
- Safety precautions
- Installing the unit
- 1: L #2: N #1: HEATER(L) #2: N
- 1: N
- 2: MIXING VALVE_CW (L)
- 3: MIXING VALVE_CCW (L)
- 4: BOILER (L)
- 5: N
- 6: L
- 7: N
- 8: WATER PUMP (L)
- 9: 2WAY VALVE1_NO (L)
- 10: 2WAY VALVE1_NC (L) Zone1 Water Pump output(FSV 4061=1)
- 11: N
- LOAD CONTROL
- 12: L #13: 2WAY VALVE2_NO (L)
- 14: 2WAY VALVE2_NC (L) Zone2 Water Pump output(FSV 4061=1)
- 15: N
- 16: L
- 17: 3WAY VALVE_NO (L)
- 18: 3WAY VALVE_NC (L)
- 19: N
- 20: L
- 21: THERMOSTAT1_C (L)
- 22: THERMOSTAT1_H (L)
- 23: THERMOSTAT2_C (L)
- 24: THERMOSTAT2_H (L)
- 1: N
- 2: –
- 3: 3WAY VALVE_NO (L)
- 4: –
- 5: 3WAY VALVE_NC (L)
- 1: BACKUP HEATER_STEP1(L)
- 1: BACKUP HEATER_STEP2(L)
- 1: Thermostat Output(L)
- 1: Thermostat Output(L)
- 3: N
- 1: DC 12V
- 2: –
- 3: –
- 4: –
- 5: GND
- 6: LED CONTROL SIGNAL
- 7: –
- WIRED REMOCON COMM
- 1: WATER PUMP PWM SIGNAL
- 2: –
- 3: GND
- 1: WATER PUMP PWM SIGNAL #2: GND
- 1: COM3 #2: COM3
- 1: FR CONTROL DC INPUT #2: GND
- 1: COM1 (F1)
- 2: COM1 (F2)
- 3: V1 (DC 12V) #4: V2 (GND)
- 5: COM2 (F3)
- 6: COM2 (F4)
- 1: GND
- 2: –
- 3: DC 5V
- 4: EEPROM_SELECT
- 5: EEPROM_SO
- 6: EEPROM_SI
- 7: EEPROM_CLK
- 1: HEATER TEMP . (10k @ 25 °C) #2: GND
- 1: MIXING VALVE TEMP . (10k @ 25 °C) MIXING VALVE SENSOR
- 2: GND
- 1: ROOM TEMP . (10k @ 25 °C) #2: GND
- 1: WATER TANK TEMP . (200k @ 25 °C) #2: GND
- 1: DC 12V #2: GND
- 1: COM1 (F1)
- 2: COM1 (F2) #2: GND
- 4: DC 12V
- 1: FLOW SWITCH #2: GND
- Terminal description
- 1: HEATER TEMP . (10k @ 25 °C)
- 2: GND
- 3: EVA-OUT TEMP . (10k @ 25 °C)
- 4: GND
- 3: EVA-IN TEMP . (10k @ 25 °C) #6: GND
- 7: WATER-OUT TEMP . (10k @ 25 °C)
- 8: GND
- 9: WATER-IN TEMP . (10k @ 25 °C)
- 10: GND
- 1: DC 5V
- 2: FLOW SENSOR DC INPUT #3: GND
- 4: –
- 1~#4: EEV CONTROL PWM SIGNAL #5: DC 12V #6: DC 12V (CNS063 ONLY)
- 1: COM2 (F3) #2: COM2 (F4)
- 1: SG READY1 SIGNAL
- 2: OPTION TEMP .(10k @ 25 °C)
- 5: SG READY2 SIGNAL
- 6: ZONE2 TEMP . (10k @ 25 °C)
- 9: EMERGENCY_STOP #10: ZONE1 FLOW TEMP . (10k @ 25 °C) #13: DRY CONTACT_1
- 14: ZONE2 FLOW TEMP . (10k @ 25 °C)
- 17: DRY CONTACT_2
- 21: DRY CONTACT_3
- 3,4,7,8,11,12,15,16,19,23: GND
- 18,20,22,24: –
- 1~#4: EEV CONTROL PWM SIGNAL
- 5: DC 12V
- 6: DC 12V (CNS063 ONLY)
- 1: PV(Photovoltaic) Control Signal / Peak power control Signal
- 2: GND
- 1: EARTH
- 1 : WATER TANK TEMP .(200k @25°C)
- 2: GND
- 4: GND
- 5: –
- 6: –
- 1 : WiFi_Micom_Rx
- 2 : WiFi_Micom_Tx
- 3 : WiFi_Micom_Control
- 4 : GND
- 5 : DC12V
- Contraction
- Grounding work
- Specification
- FLOOR HEATING
- 1): Coo/Heat Termostat #2(Zone #2): Coo/Heat Solar Panel On/Off: On/Off
- DHW tank
- Troubleshooting
- 4042
- Error codes
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
SAMSUNG E03CN Air to Water Heat Pump
Product Specifications
- Model: DDINIGNBAGT-BStAar T-Bullet Air to Water Heat Pump
- Control Kit: MIM-E03CN / MIM-E03EN
- Main Components:
- Main PBA
- ELCB – Rated current: 30A, Leakage current: 30mA
- Grounding screw
- Rubber Base plate
- Top cover plate
- Case screw
- Terminal Block (10p)
- Weight (Net): 3.5 kg
- Packing Size: 329 mm x 439 mm x 168 mm
- Flow Sensor Set Point:
AE050RXYD/AE080RXYD/AE080BXYD/AE120BXYD/AE140BXYD: 7LPM,
AE120RXYD/AE160RXYD: 12LPM,
AE050CXYD/AE080CXYD/AE120CXYD/AE160CXYD**: 7LPM
Product Usage Instructions
Safety Precautions
It is essential to follow these safety precautions to ensure the safe installation and operation of the Samsung product:
- Read the manual carefully before installing the control kit and store it for future reference.
- Installers must carefully read and adhere to all warnings provided.
- Ensure compliance with relevant directives such as the Low Voltage Directive, EMC Directive, and Directive on pressurized equipment.
- Avoid unauthorized changes or improper handling of the product.
- Check voltage at terminals before any contact.
- Use designated electric wires and ensure proper assembly without tension to avoid damage or fires.
- Securely fix terminal block covers after wiring to prevent damage and fire hazards.
- Avoid power cable modifications, midway wiring, and multiple wire connections.
Installation
Follow these steps for the installation of the Samsung Air to Water Heat Pump:
- Refer to the installation manual for detailed instructions.
- Ensure all components are unpacked and accounted for.
- Connect the wired remote controller and sensors according to the provided diagrams.
- Secure all fasteners and O-rings as necessary.
- Complete the wiring following the specified guidelines.
- Test the system to ensure proper functionality.
Frequently Asked Questions
- Q: What should I do if I encounter an error code on the control kit?
- A: If you see an error code displayed, refer to the user manual for error code explanations and troubleshooting steps. If the issue persists, contact Samsung customer support for assistance.
- Q: Can I install the heat pump myself?
- A: Installation of the heat pump should be carried out by a qualified professional to ensure proper setup and safety compliance. Incorrect installation may void warranty and pose risks.
DDINIGNBAGT-BStAar T-Bullet
Air to Water Heat Pump
Installation manual
Control Kit MIM-E03CN / MIM-E03EN
· Thank you for purchasing this Samsung Product. · Before operating this unit,
please read this installation manual carefully and retain it for future
reference.
Correct Disposal of This Product (Waste Electrical & Electronic Equipment)
(Applicable in countries with separate collection systems) This marking on the
product, accessories or literature indicates that the product and its
electronic accessories (e .g . charger, headset, USB cable) should not be
disposed of with other household waste at the end of their working life . To
prevent possible harm to the environment or human health from uncontrolled
waste disposal, please separate these items from other types of waste and
recycle them responsibly to promote the sustainable reuse of material
resources . Household users should contact either the retailer where they
purchased this product, or their local government office, for details of where
and how they can take these items for environmentally safe recycling .
Business users should contact their supplier and check the terms and
conditions of the purchase contract . This product and its electronic
accessories should not be mixed with other commercial wastes for disposal .
For information on Samsung’s environmental commitments and product regulatory
obligations, e .g . REACH, visit our sustainability page available via www
.samsung .com
2
Safety precautions
Carefully follow the precautions listed as below because they are essential to guarantee the safety of SAMSUNG product .
WARNING
· Always disconnect a power supply of Air-Water Heat Pump before servicing it
or accessing components inside the unit .
· Verify that installation and testing operations shall be performed by
qualified personnel .
· To prevent serious damage on the system and injuries to users, precautions
and other notices shall be observed .
ENGLISH
Warning
f Carefully read the contents of this manual before installing the control kit
and store the manual in a safe place in order to be able to use it as
reference after installation .
f For maximum safety, installers should always carefully read the following
warnings . f Store the manual in a safe location and remember to hand it over
to the new owner if the kit is sold or transferred . f The kit is compliant
with the requirements of the Low Voltage Directive (72/23/EEC), the EMC
Directive (89/336/EEC) and
the Directive on pressurized equipment (97/23/EEC) . f The manufacturer shall
not be responsible for damage originating from unauthorized changes or the
improper
connection of electric and hydraulic lines . Failure to comply with these
instructions or to comply with the requirements set forth in the “Operating
limits” table, included in the manual, shall immediately invalidate the
warranty . f Do not use the units if you see some damages on the units and
recognize something bad such as loud noisy, smell of burning . f In order to
prevent electric shocks, fires or injuries, always stop the unit, disable the
protection switch and contact SAMSUNG’s technical support if the unit produces
smoke, if the power cable is hot or damaged or if the unit is very noisy . f
Always remember to inspect the unit, electric connections, and protections
regularly . These operations shall be performed by qualified personnel only .
f The unit contains various electric parts, which should be kept out of the
reach of children . f Do not attempt to repair, move, alter or reinstall the
unit by unauthorized personnel, these operations may cause product damage,
electric shocks and fires . f Do not place containers with liquids or other
objects on the unit . f All the materials used for the manufacture and
packaging of the air to water heat pump are recyclable . f The packing
materials must be disposed of in accordance with local regulations . f Wear
protective gloves to unpack, move, install, and service the unit to avoid your
hands being injured by the edge of the parts . f Do not touch the internal
parts while running the units . f Inspect the product shipped and check if
damaged during transport . If the product has some damages, DO NOT INSTALL and
immediately discuss about the damages with the carrier or retailer (if the
installer or the authorized technician has collected the material from the
retailer .) f Our units shall be installed in compliance with the spaces
described in the installation manual, to ensure accessibility from both sides
and allow repairs or maintenance operations to be carried out . If the units
installed without complying with procedures described in manual, additional
expenses can be asked because special harnesses, ladders, scaffolding or any
other elevation system for repair service will NOT be considered part of the
warranty and will be charged to the end customer . f When service works
required, make sure to disconnect the power supply at least 1 minute to
prevent electric shocks .
– Always check the voltage at the terminals of main PCB before trying to touch
. f Use electric wires which manual designated . Connections between wires and
terminals shall be assembled without any
tension . If the assembly works is not implemented well, it can lead to have
product damages and fires . f After wiring works, terminal block cover shall
be fixed firmly . Without cover, it can cause to have product damage and fire
. f Be sure not to perform power cable modification, midway wiring, and
multiple wire connection .
– It may cause electric shock or fire due to poor connection or insulation and
current limit override .
– When midway wiring is required due to power line damage, refer to “How to
connect your extended power cables” in the installation manual .
3
Product specifications
Item
Description
MIM-E03CN MIM-E03EN
Wired remote controller (MWR-WW10N)
Temp . Sensor
Temp . Sensor for DHW Tank (15m, YEL) (1EA) Temp . Sensor for Mixing Valve
(15m, BLU) (1EA)
Temp . Sensor for Heater (15m, BLK) (1EA)
PV Control / Peak power control cable(Red, 2 m, 1 EA)
Temp . Sensor for Zone Control (15m, BLK) (2EA) (MIM-E03EN Model only)
Flow Sensor (1EA, 1 .5m)
Sensor holder (2EA, OD 7 .8mm)
Sensor clip (2EA) Cable tie (4EA) Aluminum tape (2EA) Rubber tape (2EA)
LEAD CONNECTOR
Insulartor (2EA)
Back-up heater conector (Red) Back-up heater conector (Brown) Back-up heater
conector (White)
Installation manual
User manual
ASSY TUBE CONNECTOR-RIGHT (OD28 .0, 1EA) ASSY TUBE CONNECTOR-LEFT (OD28 .0,
1EA)
4
ENGLISH
Item
Temp . sensor = Temperature sensor
Main components
Model name
Parts
Description Fastener (2EA) O-Ring (2EA)
MIM-E03CN
(Unit : EA) MIM-E03EN
Shape
Detail components
Weight (Net) Packing size (W x H x D)
Main PBA ELCB – Rated current : 30A – Leakage current : 30mA Grounding screw Rubber Base plate Top cover plate Case screw Terminal Block (10p)
1
1
7 3 1 1 2 3 .5 kg 329 mm x 439 mm x 168 mm
Flow sensor set point AE050RXYD/AE080RXYD/AE080BXYD/AE120BXYD/AE140BXYD : 7LPM AE120RXYD/AE160RXYD : 12LPM AE050CXYD/AE080CXYD/AE120CXYD/AE160CXYD** : 7LPM
Mounting the unit
Procedure 1 . Remove 2 screw from the unit .
1 1 7 3 1 1 2 1
Remark
2 . Open the top cover and install 4 screws on the wall .
Screw
3 . Close the top cover and install 2 screw again into the unit .
5
Installing the unit
Installing the remote controller Dimension
120
(Unit : mm) 19
120
6
ENGLISH
Wired Remote Controller Installation
1 . Insert the flat-head screwdriver into two square grooves at the bottom of
the Wired Remote Controller and rotate it to lift the front cover for removal
from the rear cover .
2 . Arrange the power cable and the communication cable so that they fit in the housing along the edges of the rear cover .
8 cm Area A
8 cm
· When connecting the power and communication cables to the bottom of the Wired Remote Controller, first cut NOTE off the area A .
7
Installing the unit
3 . Using two or more screws, firmly affix the rear cover of the remote controller to the wall, and then cut off the grooves of the front covers for communication and power cables, making sure these cables have reasonable length .
10 mm or more
10 mm or more
10 mm or more
Screw hole
50 mm or more Rear cover
Before fixing the rear cover, secure at least 10 mm space of upper side, left
side, right side, and 50 mm space of bottom side.
You must fit the screws into the screw holes.
4 . Connect the communication cables (F3, F4) to the terminals of the back of the front cover, and then fix the wires so that they do not get stuck during connection .
F1 F2 V1 V2 F3 F4
Wire (not supplied)
Wired Remote Controller
F3(COM2_B)
Front cover
F4(COM2_A) PCB terminal
Do not tighten the screws on the PCB terminal with excessive force.
· When using an electric screwdriver, tighten the screws to the standard
torque because the top of screws may be CAUTION worn out if you use a strong
torque .
5 . Reassemble the Wired Remote Controller .
· Align the controller with the upper groove first, and then insert it by
turning it downwards as shown NOTE in the figure .
After assembly, check and confirm that no wires are stuck in the gap between
the back and front covers .
8
6 . Remove the front protective film .
ENGLISH
· When installing a Wired Remote Controller by using a cable longer than 10 m, you must install the
CAUTION
communication cable and the power cable separately . (Electrical interference can cause the Wired Remote Controller to malfunction .)
· When installing your Wired Remote Controller on the wall, consider the size of the wire hole, and select a wire
with a proper thickness .
· Wire that is connectable to Wired Remote Controller PCB .
– If you install the Wired Remote Controller by reclaiming, install it according to U-terminal cable specification .
– If you install the Wired Remote Controller by using two pieces of PVC wire, remove the 30 cm of the sheath of
the cable and install it only with the two pieces of wires . (Recommended specification: AWG20)
· The following are the specs of the compression ring terminal connected to your Wired Remote Controller PCB .
E
W Stud
ØD
F
G
L
t
Range of Permitted Wires Rated Size Stud Size
Basic Size (mm)
AWG
mm2
mm2
22 ~ 16 0 .25 ~ 1 .65
1 .5
mm
t øD G E F
3
0 .7 3 .8 10 .0 4 .5 6 .5
Maximum distance for connecting communication and power cable: 100 m
WL 6 .0 21 .2
· Screws on the PCB terminal must be tightened with less than 6N-cm tightening torque . If the tightening torque is greater, it may damage the screw thread .
9
Wiring works
· Field-supplied electrical components such as power switch, circuit breakers,
wires, terminal blocks, etc must be CAUTION properly chosen with compliance
with national legislation or regulation .
· Switch off the power supply before making any connections . · All field
wiring and components must be installed by a licensed electrician . · Use a
dedicated power supply . · All power connections must be protected from dew
condensation by thermal insulation . · The system shall be earthed . Do not
earth the unit to a utility pipe, surge absorber or telephone earth .
Incomplete earth may cause electrical problems .
Layout of PCB
SMPS circuit
28 Not working 29 30 27
DIP switch
Micom 31 32
24 23
25 26
16
17 18 19 20 33 21
EEPROM
34
10
13
Wired Remocon COMM 11
9
78
15
14 12
1
2
4 3
ON 1 234
No.
Part code
Part name
TB-A
AC POWER-IN
TB-A1
HEATER OUT
1: L #2: N #1: HEATER(L) #2: N
Terminal
65
Terminal description AC INPUT AC INPUT AC OUTPUT AC OUTPUT
10
No.
Part code
Part name
Terminal
1: N
2: MIXING VALVE_CW (L)
3: MIXING VALVE_CCW (L)
4: BOILER (L)
5: N
6: L
7: N
8: WATER PUMP (L)
9: 2WAY VALVE1_NO (L)
10: 2WAY VALVE1_NC (L) Zone1 Water Pump output(FSV 4061=1)
11: N
TB-B
LOAD CONTROL
12: L #13: 2WAY VALVE2_NO (L)
14: 2WAY VALVE2_NC (L) Zone2 Water Pump output(FSV 4061=1)
15: N
16: L
17: 3WAY VALVE_NO (L)
18: 3WAY VALVE_NC (L)
19: N
20: L
21: THERMOSTAT1_C (L)
22: THERMOSTAT1_H (L)
23: THERMOSTAT2_C (L)
24: THERMOSTAT2_H (L)
1: N
2: –
CNP501
3WAY VALVE
3: 3WAY VALVE_NO (L)
4: –
5: 3WAY VALVE_NC (L)
CNP001
MC1-A
1: BACKUP HEATER_STEP1(L)
CNP002
MC2-A
1: BACKUP HEATER_STEP2(L)
CNP003
MC-COMMON
1: Thermostat Output(L)
1: Thermostat Output(L)
CNP401
HEATER THERMOSTAT #2: –
3: N
1: DC 12V
2: –
3: –
CNS201
DISPLAY
4: –
5: GND
6: LED CONTROL SIGNAL
7: –
Terminal description AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC
OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT
AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC INPUT
AC INPUT AC INPUT AC INPUT AC OUTPUT
AC OUTPUT
AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT AC OUTPUT
AC OUTPUT DC OUTPUT
DIGITAL GROUND DC OUTPUT
11
ENGLISH
Wiring works
No.
Part code
Part name
Terminal
CNS313
WIRED REMOCON COMM
1: WATER PUMP PWM SIGNAL
CNS001
WATER PUMP
2: –
3: GND
CNS002
WATER PUMP
1: WATER PUMP PWM SIGNAL #2: GND
CNS305
COMMUNICATION3
1: COM3 #2: COM3
CNS003
FR_CONTROL
1: FR CONTROL DC INPUT #2: GND
1: COM1 (F1)
2: COM1 (F2)
TB-C
COMMUNICATION & DC 12V
3: V1 (DC 12V) #4: V2 (GND)
5: COM2 (F3)
6: COM2 (F4)
1: GND
2: –
3: DC 5V
CNS900
EEPROM
4: EEPROM_SELECT
5: EEPROM_SO
6: EEPROM_SI
7: EEPROM_CLK
CNS047
HEATER SENSOR
1: HEATER TEMP . (10k @ 25 °C) #2: GND
CNS045
1: MIXING VALVE TEMP . (10k @ 25 °C) MIXING VALVE SENSOR
2: GND
CNS044
ROOM SENSOR
1: ROOM TEMP . (10k @ 25 °C) #2: GND
CNS042
WATER TANK SENSOR
1: WATER TANK TEMP . (200k @ 25 °C) #2: GND
CNS012
DC 12V
1: DC 12V #2: GND
1: COM1 (F1)
CNS202
EHS CONVERTER
2: COM1 (F2) #2: GND
4: DC 12V
CNS041
FLOW SWITCH
1: FLOW SWITCH #2: GND
Terminal description
DC OUTPUT
DIGITAL GROUND DC OUTPUT DIGITAL GROUND
RS485 – COMM .
DC INPUT DIGITAL GROUND
RS485 – COMM .
DC OUTPUT DIGITAL GROUND
WIRED REMOTE CONTROLLER
DIGITAL GROUND
DC OUTPUT DC SIGNAL DC SIGNAL DC SIGNAL DC SIGNAL DIGITAL INPUT DIGITAL GROUND
DIGITAL INPUT DIGITAL GROUND DIGITAL INPUT DIGITAL GROUND DIGITAL INPUT
DIGITAL GROUND DC OUTPUT DIGITAL GROUND
RS485 – COMM .
DIGITAL GROUND DC OUTPUT DC INPUT DIGITAL GROUND
12
ENGLISH
No.
Part code
Part name
Terminal
1: HEATER TEMP . (10k @ 25 °C)
2: GND
3: EVA-OUT TEMP . (10k @ 25 °C)
4: GND
CNS043
SENSOR
3: EVA-IN TEMP . (10k @ 25 °C) #6: GND
7: WATER-OUT TEMP . (10k @ 25 °C)
8: GND
9: WATER-IN TEMP . (10k @ 25 °C)
10: GND
1: DC 5V
CNS057
FLOW SENSOR
2: FLOW SENSOR DC INPUT #3: GND
4: –
EEV CNS062/CNS063 (SPLIT/MONO : Not
use)
1~#4: EEV CONTROL PWM SIGNAL #5: DC 12V #6: DC 12V (CNS063 ONLY)
CNS304
COMMUNICATION
1: COM2 (F3) #2: COM2 (F4)
1: SG READY1 SIGNAL
2: OPTION TEMP .(10k @ 25 °C)
5: SG READY2 SIGNAL
6: ZONE2 TEMP . (10k @ 25 °C)
CNS051
OPTION CONNECT
(DRY CONTACT,
Thermistor, MIM-E03EN model only)
9: EMERGENCY_STOP #10: ZONE1 FLOW TEMP . (10k @ 25 °C) #13: DRY CONTACT_1
14: ZONE2 FLOW TEMP . (10k @ 25 °C)
17: DRY CONTACT_2
21: DRY CONTACT_3
3,4,7,8,11,12,15,16,19,23: GND
18,20,22,24: –
1~#4: EEV CONTROL PWM SIGNAL
CNS062/CNS063 EEV
5: DC 12V
6: DC 12V (CNS063 ONLY)
CNS046
PV/Peak power control SIGNAL
1: PV(Photovoltaic) Control Signal / Peak power control Signal
2: GND
CNS301
DOWNLOAD
CNP101
EARTH
1: EARTH
Terminal description DIGITAL INPUT DIGITAL GROUND DIGITAL INPUT DIGITAL GROUND
DIGITAL INPUT DIGITAL GROUND DIGITAL INPUT DIGITAL GROUND DIGITAL INPUT
DIGITAL GROUND DC OUTPUT DC INPUT DIGITAL GROUND
DC OUTPUT DC OUTPUT DC OUTPUT
WIRED REMOTE CONTROLLER
DC INPUT DIGITAL INPUT DC INPUT DIGITAL INPUT DC INPUT DIGITAL INPUT DC INPUT
DIGITAL INPUT DC INPUT DC INPUT DIGITAL GROUND
DC OUTPUT DC OUTPUT DC OUTPUT
DC INPUT
DIGITAL GROUND
EARTH
13
Wiring works
No.
Part code
Part name
Terminal
1 : WATER TANK TEMP .(200k @25°C)
2: GND
CNS042-1
WATER TANK / DHW IN #3 : DHW IN TEMP .(10k @25°C)
SENSOR
4: GND
5: –
6: –
1 : WiFi_Micom_Rx
2 : WiFi_Micom_Tx
CN302
WiFi
3 : WiFi_Micom_Control
4 : GND
5 : DC12V
Terminal description DIGITAL INPUT DIGITAL GROUND DIGITAL INPUT DIGITAL GROUND
URAT URAT DIGITAL OUTPUT DIGITAL GROUND DC OUTPUT
Terminal No.
Function Input /output Max. current
Description
Remark
B1/B6
INV . Pump AC 230V output
1A
INV . Water pump operation
Option
B2/B3/B5 Mixing valve AC 230V output
50 mA
Mixing Valve operation(B2: CW, B3: CCW) Option
B4/B5 Backup Boiler AC 230V output
50 mA
Signal output for Backup Boiler(B5: Neutral)
Option
B7/B8
Additional AC Water Pump
AC 230V output
50 mA
Additional Water pump operation (B8 : Live)
Option
B9/B10/B11/ B12
2Way valve#1
Water pump (Zone1)
AC 230V output
50 mA
B13/B14/ B11/B12
2Way valve#2
Water pump AC 230V output (Zone2)
50 mA
2 Way Valve operation for Zone#1 (Floor) (B9 : NO, B10 : NC, B11: Neutral,
B12: Live)
Zone1 Water Pump output(FSV 4061=1) (B10:NC, B11:Neutral)
2 Way Valve operation for Zone#2 (FCU) (B13 : NO, B14 : NC, B11: Neutral, B12:
Live)
Zone2 Water Pump output(FSV 4061=1) (B14:NC, B15:Neutral)
Option Option
B15/B16/ B17/B18
3Way valve AC 230V output
50 mA
3 Way Valve operation for DHW (B17 : NO, B18 : NC, B15: Neutral, B16: Live)
Option
B19/B20 Thermostats AC 230V output
50 mA
Power to external thermostat(s) (B20: Live)
Option
B21/B22 Thermostat 1 AC 230V input
22 mA
Thermostat for zone#1 (UFH) Cooling(B21)/ Heating(B22) Signal
Option
B23/B24 Thermostat 2 AC 230V input
22 mA
Thermostat for zone#2 (FCU) Cooling(B23)/ Heating(B24) Signal
Option
14
ENGLISH
Selection for the power and booster heater wire terminal
f Connect the cables to the terminal board using the solderless ring terminal
. f Use certified and verified cables . f Connect using a driver which is able
to apply the rated torque to the screws . f If the terminal is loose, fire may
occur caused by arc .
If the terminal is connected too firmly, the terminal may be damaged . f
External force should not be applied to the terminal block and wires . f The
cable ties to fasten the wire should be an incombustible material, V0 or above
.
(The cable ties should be used to fasten the power wire and they are supplied
with the unit .)
Tightening Torque (kgf · cm)
M3
0 .5 ~ 0 .75
M3 .5
8 ~ 12
M4
12 ~ 18
M5
20 ~ 30
f Main PCB
M3 .5 Screw
M3 Screw
M4 Screw
M3 .5 Screw
f ELCB M5 Screw
15
Wiring works
Selecting solderless ring terminal
f Select a solderless ring terminal of a connecting power cable based on a
nominal dimensions for cable . f Cover a solderless ring terminal and a
connector part of the power cable and then connect it .
Silver solder
Nominal dimensions for cable (mm2)
1.5
2.5
4/6
10
Nominal dimensions for screw (mm)
4
4
4
8
8
Standard dimension (mm) B
Allowance (mm)
8
9 .5
9 .5
12
12
±0 .2
±0 .2
±0 .2
±0 .2
Standard dimension (mm)
3 .4
4 .2
5 .6
7 .1
D
+0 .3
+0 .3
+0 .3
+0 .3
Allowance (mm)
-0 .2
-0 .2
-0 .2
-0 .2
Standard dimension (mm)
1 .7
2 .3
3 .4
4 .5
d1
Allowance (mm)
±0 .2
±0 .2
±0 .2
±0 .2
E
Min.
4 .1
4 .1
6
7 .9
F
Min.
6
7
5
9
9
L
Max.
16
17 .5
20
28 .5
30
Standard dimension (mm)
4 .3
5 .3
4 .3
8 .4
8 .4
d2 Allowance (mm)
+ 0 .2
+ 0 .2
+ 0 .2
+0 .4
+0 .4
0
0
0
0
0
t
Min.
0 .7
0 .8
0 .9
1 .15
16
ENGLISH
Contraction
How to connect your extended power cables
1 . Prepare the following tools .
Tools
Crimping pliers
Connection sleeve (mm)
Spec
MH-14
20xØ6 .5(HxOD)
Shape
Insulation tape Width 19mm
Contraction tube (mm) 70xØ8 .0(LxOD)
2 . As shown in the figure, peel off the shields from the rubber and wire of
the power cable . – Peel off 20 mm of cable shields from the pre-installed
tube .
· For information about the power cable specifications for indoor and outdoor
units, refer to the installation manual .
CAUTION · After peeling off cable wires from the pre-installed tube, insert a
contraction tube .
Power cable
(Unit: mm)
20
20
20
60
120
180
180
120
60
20
20
20
Pre-installed tube for the power cable
3 . Insert both sides of core wire of the power cable into the connection
sleeve . f Method 1
Push the core wire into the sleeve from both sides .
f Method 2 Twist the wire cores together and push it into the sleeve .
Connection sleeve Connection sleeve
· If cable wires are connected without using connecting sleeves, their contact
area becomes reduced, or corrosion develops on the outer surfaces of the wires
(copper wires) over a long time . This may cause an increase of resistance
(reduction of passing current)
CAUTION and consequently may result in a fire .
4 . Using a crimping tool, compress the two points and flip it over and
compress another two points in the same location . – The compression dimension
should be 8 .0 mm² .
Compression dimension
– After compressing it, pull both sides of the wire to make sure it is firmly pressed .
f Method 1 Compress it 4 times
f Method 2 Compress it 4 times
5 mm
5 mm
17
Wiring works
5 . Apply heat to the contraction tube to contract it .
f Method 1 Contraction tube
f Method 2 Contraction tube
6 . Wrap it with the insulation tape twice or more and position your contraction tube in the middle of the insulation tape .
f Method 1 Insulation tape
f Method 2 Insulation tape
40 mm
35 mm
7 . After tube contraction work is completed, wrap it with the insulation tape to finish . Three or more layers of insulation are required .
f Method 1 Insulation tape
f Method 2 Insulation tape
· Make sure that the connection parts are not exposed to outside . CAUTION ·
Be sure to use insulation tape and a contraction tube made of approved
reinforced insulating materials that have
the same level of withstand voltage with the power cable . (Comply with the
local regulations on extensions .)
· In case of extending the electric wire, please DO NOT use a round-shaped
Pressing socket . WARNING – Incomplete wire connections can cause electric
shock or a fire .
18
ENGLISH
Grounding work
f Grounding must be done by a qualified installer for your safety .
Grounding the power cable
f The standard of grounding may vary according to the rated voltage and
installation place of a heating pump . f Ground the power cable according to
the following .
Power condition
Installation place
Electrical potential of lower than 150V
Electrical potential of higher than 150V
High humidity
Average humidity
Low humidity
Perform the grounding work 3 . Note 1)
Perform the grounding work 3 if possible for your safety . Note 1)
Must perform the grounding work 3 . Note 1) (In case of installing circuit breaker)
Note 1) Grounding work 3 · Grounding must be done by your installation specialist . · Check if the grounding resistance is lower than 100 . When installing a circuit breaker that can cut the electric circuit in case of a short circuit, the allowable grounding resistance can be 30~500 .
Examples to use cable striper
19
Wiring works
Power and communication with outdoor unit
ELCB
NL Power Wire
Communication Wire
· Be careful when connecting L, N .
CAUTION
Connecting the power wire
1 . Connect Live’ and ‘Neutral’ power line withL, N’ of a ELCB . 2 .
Connect L,N’ of a ELCB withA1 and A2′ in TB-A . 3 . Connect Protective Earth’line withEarth screw’In case .
Recommended wire specification
Load
Do NOT use Heater (Water Pump, Valve, Wired RMC)
Use Booster Heater (Max. 3kW)
Power Supply 1Ø, 220-240V, 50Hz
Power Cable mm2, wires
1 .5 / 3 2 .5 / 3 4 .0 / 3 6 .0 / 3
Max. Length m
L < 10m 10m < L L < 10m 10m < L
f The power cable is not supplied with Air to water heat pump . f This
equipment with “IEC 61000-3-12” . f Power supply cords of parts of appliances
for outdoor use shall not be lighter than polychloroprene sheathed flexible
cord . (Code designation IEC:60245 IEC 57 / CENELEC: H05RN-F or IEC:60245 IEC
66 / CENELEC: H07RN-F) f When installing the control kit in a computer room or
net work room, server room or in the presence of risk of
disturbance to the communication cable, use the double shielded (tape
aluminium / polyester braid + copper) cable of FROHH2R type .
20
ENGLISH
Connecting the communication wire
f Connectoutdoor unit’s F1&F2’withcontrol kit’s F1&F2 in TB-C’by 2 core
cable .
Control Kit
Outdoor Unit (at Control Plate)
Communication with a wired remote controller (1 unit)
Wired Remote Controller (Main)
Communication with a wired remote controller (2 units)
Wired Remote Controller (Sub)
Wired Remote Controller (Main)
21
Wiring works
Connecting a wired remote controller
1 . Connect ‘F3, F4’ of TB-C kit with ‘F3, F4’ of a wired remote controller .
f 2 units (wired remote controllers) are able to be installed on TB-C . f When
2 units are installed, either one shall has “Main” setting and another one
shall have “Sub” settings on a wired
remote controller .
Temp. Sensor for DHW, Backup heater and a Water Flow Sensor
External wiring to control a switch of relay by a installer
Temp . sensor for backup heater Temp . sensor for DHW Flow Sensor
Relay
Connecting a temp. sensor wire into DHW
1 . Put the sensor side of a temp . sensor wire into the designated location
in a DHW . 2 . Connect the other side of the line at CNS042 .
Connecting a temp. sensor wire to outlet of backup heater
1 . Put the sensor side of a temp . sensor wire into the designated location
in a backup heater . 2 . Connect the other side of the line at CNS047 .
Connecting a flow sensor
1 . Install a flow sensor in water line . 2 . Connect a wire a flow sensor
into ‘CNS057’ connector .
Connecting a PV(Photovoltaic) Signal / Peak power control Signal
1 . Install as above diagram . 2 . Connect the PV / Peak power control signal
wire to the ‘CNS046’ connector .
· It operates according to the setting of FSV, and both functions can not be
used at the same time . NOTE (PV Control / Peak power control)
22
ENGLISH
Backup heater
Relay or Magnetic Contactor Wire
Connecting a relay or a magnetic contactor for a backup heater (Not Directly connect a backup heater)
1 . Control signals are provided only when CNP401 (Heater Thermostat) is connected .
2 . Connect a “relay or a magnetic contactor” with “CNP003,CNP001,CNP002” . f When a backup heater mode is “ON” at 1st step, a control signal of AC 230V goes through CNP003 and CNP001 . f When a backup heater mode is “ON” at 2nd step, a control signal of AC 230V goes through CNP003 and CNP002 .
CNP401
1st step
2nd step
Heater Thermostat
N
L1
This port can NOT supply enough power for driving a backup heater .
NOTE It’s just for providing a ON/OFF control signal . Maximum current is 0
.5A .
N
L2
23
Wiring works
Specification
Part Tab-Terminal (output)
Connection load Output(CNP003,CNP001 or (CNP003,CNP001)+(CNP003,CNP002)
Backup boiler
Specification Step1 : CNP003, CNP001 Step2 : CNP003, CNP002 Relay or Magnetic
contactor for a control signal
AC 230V (MAX 0 .5A)
Connection of the back-up boiler
Description Back-up Boiler
No. of wires 2+ground
Max. current 50mA
Thickness 0 .75mm2 H05RN-F or
H07RN-F
Supply Scope Field supply (220-240V~, Output)
B5 : Neutral (N) B4 : Back-up boiler (L)
When it set back up
When it order to back up
boiler on the control kit boiler operates (relay on)
(relay off )
1 . Before the installation, control kit should be turned off . 2 . Using the
appropriate equipment to correct position of terminal
block as shown on the diagram . 3 . Make sure EXT-CTRL signal of back up
boiler must be 220-240V~ .
– Do not connect supply power of back up boiler directly . Heat pump does not
work when the Back-up boiler operates .
LN
LN
Boiler
Boiler
24
ENGLISH
Connection guide of additional pump Case 1) INV. pump
Connect the PWM control external type pump to PWM terminal block and power
cable to the external contact terminal . The maximum number of additional pump
installation is one inverter pumps (Input power 100W) . 1 . Power supply (For
INV . Pump)
B6 : Live additional pump B1 : Neutral additional pump 2 . PWM control (For
INV . Pump only), refer to page 32 . Reference (GND) PWM signal (SIG) · If
there is wrong wiring between PWM and reference, INV . Water Pump may not work
or wrong operation . CAUTION
PWM characteristic curve
Max .
PWM input signal(%) The additional pump should be the same type of product as
the above graph . 5~16kW : GRUNDFOS UPMM 25-95 (Heating Type)
25
Speed
Wiring works
Case 2) AC pump
The maximum number of additional pump installation is one AC pumps . 1 . Power
supply (AC Pump)
B8 : Live additional pump B7 : Neutral additional pump
Neutral additional pump
PCB
Terminal block B7
B8
Live additional pump
Pump
Power L
M/C
N
· Terminal of this product is for additional water pump and the maximum
allowable current is 50 mA .
CAUTION
26
ENGLISH
Connection of the 2-way valve
Description Motorized 2-way valve to shut off
UFH loops during cooling .
No. of wires 2+ground
B9 : 2WAY1 (L1) B10 : 2WAY1 (L2) B11 : Neutral (N)
B14 : 2WAY2 (L2) B13 : 2WAY2 (L1) B12 : Live (L)
- Connection of 2 wires 2-way valve
Normal closed type
Normal Open type
In case of normal closed type
– When it closes
-When it opens
Max. current 50mA
Thickness > 0 .75 mm2, H05RN-F or
H07RH-F
Supply Scope Field supply (220-240V~, Output)
2-way motorized valve f When outlet water temperature reach to lower than 16
°C in
cooling mode, UFH loops will be closed . f 220-240V~ f 2 wires(Normal Open or
Normal Close)
1 . Before the installation, control kit should be turned off .
2 . Using the appropriate equipment to correct position of terminal block as
shown on the diagram .
3 . Make sure what type is you use .
– Normal OPEN or Normal CLOSED .
N L2
Mixing Tank
Floor Heating 2Way Valve
Mixing Tank
Floor Heating
In case of normal open type
-When it opens
– When it closes
· There are 2 types of 2-way valve, normal open type and CAUTION normal closed
type . Make sure to connect terminals
to right positions of terminal block . As detailed on the wiring diagram and
illustrations above .
Mixing Tank
N L1
Floor Heating 2Way Valve
Mixing Tank
Floor Heating
27
Wiring works
Connection of the 3-way valve
Description Diverting type 3way
valve
No. of wires 4
Max. current 50mA
Thickness > 0 .75 mm2, H05RN-F or
H07RN-F
Supply Scope Field supply ( 220-240V~, Output)
B15: Neutral (N) B16: Live (L)
B18: 3WAY (L2) B17: 3WAY (L1)
Status L1 L2
A (Initial)
OFF
ON
B ON OFF
Field Setting Valve (#3071) “0” Field Setting Valve (#3071) “1”
Floor heating as default
DHW tank as default
A
A
FLOOR HEATING
FLOOR HEATING
3-way diverting valve for water tank f Diverting typecooling mode, UFH loops
will be closed . f 220-240V~ 1 . Before the installation, control kit should
be turned off . 2 . Using the appropriate equipment to correct position of
terminal block as shown on the diagram . 3 . Make sure what type of 3 way V/V
you use .
Outdoor Unit 3WAY V/V
B
DHW TANK
Outdoor Unit 3WAY V/V
FLOOR HEATING
B
DHW TANK FLOOR HEATING
Outdoor Unit 3WAY V/V
Outdoor Unit
DHW TANK
3WAY V/V
DHW TANK
Connection of the thermostat
Description Room Thermostat
No. of wires 4
Max. current
Thickness
50mA (Output, Thermostats) > 0 .75 mm2, H05RN-F or
22mA (Input, Thermostat 1/2)
H07RH-F
Supply Scope
Field supply (220-240V~)
B19: Neutral (N)
B20 : Live (L) B21 : THERMOSTAT01_COOLING (C1) B22 : THERMOSTAT01_HEATING (H1)
B23 : THERMOSTAT02_COOLING (C2) B24 : THERMOSTAT02_HEATING (H2)
N L C1 H1
N L C2 H2
1 . Before the installation, control kit should be turned off . 2 . Using the
appropriate equipment to correct position of terminal
block as shown on the diagram . 3 . Make sure what type is you use .
– Contact signal must be” L” . When you install two thermostats, thermostat2
is prior to thermostat1 .
· Product will not operate when signal for cooling and CAUTION heating mode is
inputed at the same time .
THERMOSTAT01
THERMOSTAT02
28
Example
zone#1 only : cooling mode
zone#2 only : cooling mode
zone#1, zone#2 : cooling mode
ENGLISH
NL
NL
NL
Room thermostat zone#1 only : heating mode
Room thermostat zone#2 only : heating mode
Room thermostat zone#1, zone#2 : heating mode
NL
NL
NL
Room thermostat
Room thermostat
Room thermostat
· Before completing installation of Room thermostat, check the wiring method in a manual of Room thermostat WARNING to output L line .
Target zone Thermostat on/off controller’s output signal
Zone 1 Only Heat
f Connect a thermostat on/off controller’s power to B19, B20 and connect output of a thermostat on/off controller to B22 .
29
Wiring works
Example of RX1 (Danfoss)
f In manual of a RF receiver
RX1 and RX2
Electronics
N L 1 2 3 4 Terminal1
RX2 only
Zone 2 on
Com
Zone 1 Zone 1 on off
f Example of wiring works
Control kit
19
20
Cool (zone#1)
21
Heat (zone#1)
22
Cool (zone#2)
23
Heat (zone#2)
24
NL 12 34
Com
RF receiver (RX1)
30
ENGLISH
Connecting for external contact functions (Only MIM-E03EN model)
Screw size M3
Tightening torque (N·m) 0 .5~0 .75
Part 10P Terminal block
Connecting external sensors for zone control
Terminal code 1~10
1 2 3 4 5 6 7 8 9 10
ZONE1 Flow Temp . [Tw2_z1] (103)
ZONE2
ZONE2
Room
Flow Temp .
Temp .
[Tw2_z2]
(103)
(103)
· When connecting sensors, use the Sensor for Zone Control enclosed in accessories . CAUTION (Thermistor with the specifications of 10k at 25°C, B constant = 3435K)
Connecting for SG Ready(Smart Grid Ready) control
1 2 3 4 5 6 7 8 9 10
Connection terminal for SG READY Signal 1
Connection terminal for SG READY Signal 2
SG READY Signal 2 SG READY Signal 1
SG READY Signal 1 Short Open Open Short
SG READY Signal 2 Open Open Short Short
Product operation Forced thermo off operation
Normal operation Heating / DHW setting temperature 1step-up operation Heating
/ DHW setting temperature 2step-up operation
· These parts are optional and not included with the product . CAUTION · Turn off the ELCB first before connecting the SG Ready .
31
Wiring schematics
Wiring diagram
10
EXT CTRL
ERROR COMP CHECK CHECK
DC FAN
PV SIGNAL (S/G)
EHS CONVERTER
1 3 5 7 9 111315 1719 2123 2 4 6 8 1012141618 2022 24
CNS051 (WHT)
Resistance value of temperature sensor at 25°C (77°F)
12 CN83 (RED)
1234
CN81 (RED)
123
CNS808 (YEL)
CNS046 (BLK)
1234
CNS202 (WHT)
EEV
FLOW SWITCH
FLOW SENSOR
TB-C COMM 2 (BLK)
YEL/GRN EARTH
1 CNP101 (WHT)
CN900 (WHT) EEPROM
DOWNLOAD 1 3 1719 2 4 18 20
CN201 (BLK)
F500 250V / T20A F101 250V / T5A
F501 250V / T20A
L/L1 N/L2 TB-A (BLK)
1 2 TB-A1 (BLK)
CNS304 2
F4
1 2 1 2 3 4 5 6 7 8 9 10
1234
1 2 3 4 5 6 (RED) 1
F3
CNS041 (BLU)
CNS043 (WHT)
CNS057 (WHT)
DC 12V
Wi-Fi OUTDOOR
MODEL
CNS062 (5PIN)
CNS063 (6PIN)
(BLU)
COMM 1 2
CNS303 (WHT)
1
Wi-Fi
CNS305
V2 V1 F2 F1
(WHT) CNS003
12
12
12
CNS047 CNS045 CNS044
(BLK) (BLU) (WHT)
12
1
2
CNS042 (YEL)
CNS012 (YEL)
1~7 CN301 (WHT)
1~5 CN302
2 1
(YEL)
(GRN) COMM3
3
DHW IN (10k)
123456
2-WIRE SUB PBA
2
1 2 3 4 5 6 7 8 9 10 1112
1
CN1 (WHT)
HEATER THERMOSTAT
CNS001 CNS002 (WHT) (BLK)
CNS042-1 (WHT)
SKY
1
123
CNS201 (WHT)
CNP003 CNP401 MC-COMMON (WHT)
12345 3WAY VALVE
CNP501 (WHT)
CNP002 CNP001
MC2-A MC1-A WHT 1 BRN 1
WIRED REMOCON DC 12V
OUTDOOR COMM
WATER PUMP SIG / GND
BRN SKY
TB-B
10
ELCB
AC220~AC240V 30A
BOOSTER HEATER
(BLK)
USE COPPER SUPPLY WIRES. UTILISER DES FILS
- MIM-E03EN MODEL ONLY
ORG
D’ALIMENTATION EN CUIVRE.
AC INPUT
1 2 3 4 5 6 7 8 9 10
CNS051(WHT) TERMINAL BLOCK
1
1
3
2
5
3
7
4
6
5
8
6
10
7
12
8
14
9
16
10
DESCRIPTION SG_READY 1
GND SG_READY 2
GND ZONE2_ROOM_TEMP
GND ZONE1_FLOW_TEMP
GND ZONE2_FLOW_TEMP
GND
· It does not support external input(CNS083)/output(CNS081) signal function . NOTE · MIM-E03CN model does not support CNS051 function .
32
ENGLISH
Self-test mode of wired remote controller
Use of self-test mode
Service mode
0
Please enter your PASSWORD
Service mode Reset All Service Mode Power Master Reset ODU K3 Reset Field Setting Value Self-Test Mode Indoor Unit Option
1 . If you want to use the various additional functions for your Wired Remote
Controller, press the and buttons at the same time for more than 3 seconds .
f The password entry screen appears .
2 . Enter the password, “0202,” and then press the button . f The settings
screen for installation/service mode appears .
3 . Select Self-Test Mode in Service Mode .
4 . Self-Test Mode consists of Self-Test Mode Display that shows operation
value satus and menus that can turn each component on or off .
Self-Test Mode Self-Test Mode Display Water Pump Booster Heater DHW Valve (3 Way valve) Zone#1 Valve Back Up Heater1 + Water Pump Back Up Heater2 + Water Pump Back Up Boiler Zone#2 Valve Mixing Valve
< OFF > < OFF > < OFF > < OFF > < OFF > < OFF > < OFF > < OFF > < OFF >Self-Test Mode Display
Water Inlet Temp.: -00.0 to 000.0 Water Outlet Temp.: -00.0 to 000.0 Backup
Heater Outlet Temp: -00.0 to 000.0 Mixing valve Outlet Temp.: -00.0 to 000.0
Tank Temp: -00.0 to 000.0 Indoor Ambient Temp.: -00.0 to 000.0
Self-Test Mode Display
Indoor Ambient Temp. (Zone2): -00.0 to 000.0 Flow Temp. Sensor #1(Zone1):
-00.0 to 000.0 Flow Temp. Sensor #2(Zone2): -00.0 to 000.0 Termostat #1(Zone
1): Coo/Heat Termostat #2(Zone #2): Coo/Heat Solar Panel On/Off: On/Off
33
DHW tank
Electrical connections
Procedure
· Switch off the power supply before making any connections . WARNING · Use a
thermal grease in thermistor pocket after installing electric connections .
Connections to be made in the electrical box of DHW tank 1 . Connect the
booster heater power supply and thermal protection cable . 2 . Make sure to
ensure strain relief of the cable .
Connections to be made in the electrical box of indoor units 1 . Plug the
thermistor cable connector in the connector CNS042 on the pcb . 2 . Connect
the booster heater power supply and thermal protection cable(field supply) to
terminal TB-A1 and earth on the
terminal block . 3 . Connector the loose ends of the TB-A1 on the terminal
block and the connector CNS042 on the PCB . 4 . Plug the thermistor cable
connector in the socket X9A on the PCB . 5 . Connect the booster heater power
supply and thermal protection cable (field supply) to terminal 7, 8, 21, 22
and earth on
the terminal block . 6 . Connect the booster heater power supply cable to the
circuit breaker and earthing screw . 7 . Fix the cables to the cable tie
mountings with cable ties to ensure strain relief .
· It is of great importance that the heater is filled with water before the
electricity is hooked up, or else- the CAUTION warranty is not valid . If the
heater is installed and not used, it must be flushed with water once a week .
Connection of the solar circulation pump / DHW Thermostat for DHW tank
Description Solar pump / DHW Thermostat
No. of wires 2+ground
Max. current 22 mA
Thickness 0 .75mm2 H05RN-F or
H07RN-F
Supply Scope Field supply (230 V~, Input)
B25: SOLAR PUMP / DHW Thermostat (N) B26: SOLAR PUMP / DHW Thermostat (L)
SOLAR PUMP / DHW Thermostat
Power
Controller
Solar pump operates when FSV 3061=1 is set, and DHW Thermostat operates when FSV 3061=2 is set .
1 . Before the installation, control kit should be turned off . 2 . Using the
appropriate equipment to correct position of terminal
block as shown on the diagram . 3 . It is for control kit to inform that the
Solar pump / DHW Thermostat
is operating . 4 . Solar pump / DHW Thermostat is controlled by installer’s
handling .
And it send the signal to control kit depending on Solar pump / DHW Thermostat
conditions . In operating mode, signal shall be around 230Vac B/W N&L . In
non-operating mode, signal shall be around 230Vac B/W N&L . When solar pump
signal is On, Control kit DHW mode will be turned off .
· Maximun allwable current of each terminal is below 22 mA . CAUTION · Ports
number B25, B26 are for input port for detection
and they do not supply power to a Solar pump / DHW Thermostat .
34
Booster heater
ENGLISH
Booster heater
Recommended wire specification
Load
Power Supply
Use Booster Heater (Max. 3kW)
1Ø, 220-240V, 50Hz
Code designation IEC: 60245 IEC 57/ CENELEC: H05RN-F
Power Cable mm2, wires
4 .0 / 3 6 .0 / 3
Connecting a booster heater (PTC heater allowed limit : Max. 3kW)
1 . Directly connect aBooster heater’withA3 and A4 ‘in TB-A .
· Wire spec : 6 .0 mm2 (regardless of distance) NOTE · Code designation IEC :
60245 IEC 57 / CENELEC : H05RN-F
Max. Length m
L < 10m 10m < L
Specification table
Part Terminal Block (output)
Connection load Output (N, L)
Specification N, L of TB-A1 Direct connection a booster heater AC 230V (MAX 20A)
35
DHW tank
DHW tank Switch box layout
DHW Tank Temp . (15m) CNS042(YEL)
Use a correct sensor pocket which is fit for the DHW tank sensor(OD Ø6) . If
the gap between the supplied sensor and DHW tank sensor pocket is big, use
thermal grease . · When you set the hot water supply temperature to 55/63°C or
less, do not use the booster heater .
NOTE – The heatpump and the booster heater operate until the initial set
temperature is reached . After that, only the booster heater may operate
depending on the settings .
36
ENGLISH
Troubleshooting
IMPORTANT: All maintenance or repair work must be executed by an approved installer .
Problem Hot water is not coming out .
Heating is not working
Water is not warm enough
Safety valve(SV) is dripping .
Leak warning outlet is dripping . Other problems, or if none of the above
solves the problem .
Possible cause
No power supply to the water heater
The thermostat may be set too high and cause the fuse or safety cut-off to
operate .
Heating element or internal electrical wiring is out of order .
Thermostat is set too low .
Heating element or the internal electrical wiring is partially out of order .
UX mixing valve(fitted on top) is incorrectly adjusted .
Water expands when heated . If there is no consumption of hot water over a
period of time pressure builds up, causing the safety valve to open .
The heating element may not be properly tightened .
There may be a leak .
–
Solution
Check if there is any power on the power supply terminal on the thermostat .
Reduce thermostat setting by 5 °C and press the reset button .
Check if there is any power on the power supply on the connector of the
heating element between black and yellow/green wires . If this is OK, press
the reset button on the fuse/safety cut-off .
Adjust the thermostat up using a standard screwdriver .
Check the resistance of the heating element on the connector of the heater
bundle, and the condition of the internal wiring .
Adjust the UX mixing valve correctly to the preferred temperature .
If drip from the SV is severe, it might need to be replaced . Some dripping is
normal . Alternatively an expansion vessel can be fitted .
Check the heating element o-ring seal and all connections .
Contact the installer/supplier regarding any other failure .
Incorrect handling of thermostat, safety valve or other valves may lead to
tank rupture . When servicing the unit WARNING follow instructions carefully:
· Always turn off main power supply when water supply is being shut off .
· Test the free operation of the safety valve regularly by opening the valve
ensuring the water flows freely .
· Electrical connection and all servicing of the electrical components should
only be carried out by an authorized electrician .
· Fitting and all servicing of plumbing fixtures should only be carried out by
an authorized installer .
· When replacing the thermostat, safety valve or any other valve or part
supplied with this unit, use only approved parts of the same specification .
· Before resetting the safety cut-off or altering the thermostat setting,
always remember to isolate the electrical CAUTION supply to the unit . This
must be done prior to removing the electrical box lid .
· If the electric element or thermostat is defective, contact authorized
electrician .
· After adjustments are completed, ensure the lid to the electrical box is
refitted correctly and that the retaining screw is properly fitted .
37
Mixing Valve
Installation of mixing valve
Radiator
TW4
Balancing Vessel (Mixing tank)
Under Floor
When two different zones are used with different temperature, adjust the
temperature of discharge water to high temperature water and control the
amount of bypass to provide low temperature water by applying the mixing valve
and temperature sensor of the mixing valve (TW4) .
1 . Select a mixing valve from the manufacturers as below (recommended) and
install it at the enterance of the zone .
2 . Install the supplied temperature sensor (TW4) on the rear part of the
mixing valve . Install TW4 Sensor within 1m of Mixing Valve .
3 . Since running time varies depending on the manufacturer, set the FSV
(default 90 sec .) by referring to the FSV value below .
Maker
Model code
3 Way Valve Actuator
Running time
FSV(#4046) setting
BELIMO R3020-6P3-S2
LR230A(-S) 90 sec . 9
SIEMENS VXP45 .20-4 (kvs 4)
SSB31 150 sec .
15
The table above is for your reference . It can be changed without advanced notice . 4 . Set the FSV value by referring to the table below depending on installation environment .
HONEYWELL V5011E1213 ML6420A3015
60 sec . 6
Function Mixing valve
Details Use or not Target temperature difference (Heating) (TW2-TW4) Target temperature difference (Cooling) (TW4-TW2) Control factor Interval of valve control Running time (10 second unit)
Code
Unit Default Min. Max.
4041
–
0(No)
0
2
4042
°C
10
5
15
4043
°C
10
5
15
4044
–
2
1
5
4045
Min .
2
1
30
4046 (x10) sec
9
6
24
4041 =1 : Controlled based on the temperature difference (4042, 4043) 4041 =2 : Controlled based on the temperature difference of the WL value
38
ENGLISH
ex) Heating
Tw2
Water Temp .
<#4041=1>
TW3
Tw2
Water Temp .
<#4041=2>
TW3
4042
TW4
TW4
Ta Outdoor Ambient Temp .
Ta Outdoor Ambient Temp .
The mixing valve is controlled based on the FCU WL value . As the #4044 value
increases and the #4045 value decreases, the control speed increases .
(Temperature hunting may
occur if the control speed increases depending on the load .) The additional
pump and mixing valve should be purchased separately . TW4 sensor is included
in the product accessories . TW2 : Water temp . sensor 2
· When the thermostat control is set as ‘Use’, the mixing valve can be used for Zone 1 and Zone 2 . (When both FSV CAUTION #2091 and #2092 are set as 1)
Connection of the mixing valve
Mixing Senser (Default, 15 m) CNS045(BLU)
NLNL NL
2: Mixing Valve_CW 3: Mixing Valve_CCW 5: Neutral
TW4
Balancing Vessel (Mixing tank)
Radiator Under Floor
39
Mixing Valve
Description Mixing valve
No. of wires 4
B5: Neutral (N) B3: CCW (L2)
B2: CW (L1)
Max. current
Thickness
50 mA
0 .75 mm2, H05RN-F or H07RH-F
Supply Scope Field supply (230 V~, Output)
1 . Before the installation, control kit should be turned off .
2 . Using the appropriate equipment to correct position of terminal block as
shown on the diagram .
Example of sensor installation (TW3 / TW4)
Weld the sensor holder on the selected location of the pipe and then insulate
it .
When the pipe is a copper pipe
When the pipe is not a copper pipe
Pipe
Pipe
Sensor holder
Sensor
Sensor clip
Sensor
Aluminum tape
Sensor
Rubber tape
Sensor
Cable-tie
Insulator
Insulator
· When the holder sensor cannot be welded on the pipe, fix the senor with
aluminum tape and insulate it .
NOTE
40
ENGLISH
Concrete curing function
When pipes of floor heating are installed, operation for reinforcing concrete
curing is applied . (Period of operation: 23 days) Entering procedure 1 .
After turning off the DIP switch K3 (3rd switch of SW03) of control kit
(Default ON), turn off and turn on the control kit . The
operation for concrete curing starts automatically . (If blackout occurs and
communictation restarts later, operation will continue .) 2 . Temperature of
discharge water is controlled as time goes on like below . [Temp.] 60
55
50
45
40
35
30
25
20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 [Day]
Classification
Initial Heating
Step raise
Heating
Step down
Total (Hour)
Time
96 72 24 24 24 24 24 144 24 24 24 24 24 552
Temperature 30 55 30 35 40 45 50 55
50 45 40 35 30
–
3 . Remaining days are displayed on the wired remote controller during operation but key operation is unavailable .
Remaining days are displayed .
Concrete Curing Remaining days:
If an error is displayed, concrete curing function does not work .
41
Concrete curing function
· Definition of Dip switch function
NOTE
Dip S/W ON
(default)
OFF
reference item
S/W #1
S/W #2
· None
· None
· Emergency heating
· Emergency hot water supply
· Please refer to the user manual
S/W #3
· None
· Concrete curing · Please refer to
the previous page
S/W #4
· Turn off when an E101 error occurs
· E101 error does not turn off
· Please refer to below
DDIIPPsswwiittcchh
· When outdoor unit only power supply change by local condition, it is an option to auto restart system .
Classification
When the outdoor unit is power off
When the outdoor unit is power on
Hydro Unit operation according to the DIP S/W #4 setting
ON (default)
OFF
· Hydro Unit E101 error occurs . · Hydro Unit E101 error occurs .
· Hydro Unit E101 error disappears . · Hydro Unit operation turns off .
· Hydro Unit E101 error disappears . · Hydro Unit keeps its previous operation
.
– The outdoor unit on/off control is not available with the A2A indoor unit . – Although the outdoor unit is turned on after the E101 error occurred, the A2A indoor unit operation keeps turned off .
42
ENGLISH
Installation option setting
f Set the control kit installation option with remote controller option .
The procedure of option setting
Entering mode for option setting
Option setting mode
High Temp Button Low Temp Button
Mode change High Fan Button Low Fan Button
Entering mode to set option 1 . Remove batteries from the remote controller .
2 . Insert batteries and enter the option setting mode while pressing High Temp button and Low Temp button .
3 .
Check if you have entered the option setting status .
43
Installation option setting
Changing a particular option
You can change each digit of set option .
Option Explanation
SEG1 PAGE
SEG2 MODE
SEG3
The option mode you want to change
SEG4
The tens’ digit of an option SEG you will
change
SEG5
The unit digit of an option SEG you will
change
SEG6 The changed value
Remote Controller Display
Indication and Indication Details Indication Details Indication Details Indication Details Indication Details Indication Details
Details
0
D
Option mode 1~6
Tens’ digit of SEG
0~9
Unit digit of SEG
0~9
The changed value
0~F
· When changing a digit of an control kit address setting option, set the SEG3
as A’ . NOTE · When changing a digit of control kit installation option, set the SEG3 as2′ .
Ex) When setting the`central controller’into disuse status .
Option
SEG1
Explanation
PAGE
Indication
0
SEG2 MODE
D
SEG3
SEG4
The option mode you want
to change
The tens’ digit of an option SEG you will
change
2
0
SEG5
The unit digit of an option SEG you will
change
5
SEG6
The changed value
0
02 Series installation option
Classification Use central controller (Default)
Disuse central controller 01 Series Production Option (Factory default)
Mode 1 MIM-E03CN
SEG1~24 020010 100000 200000 300000 020000 100000 200000 300000
SEG1~24 012300 100000 200000 300000
44
ENGLISH
Troubleshooting
If the unit has some problem to work properly, some error codes will be
displayed on the controller . The following table described the explanation of
error codes on the LCD display .
Thermistor
f Check its resistance . 10kohm@25 °C (Control kit), 200kohm@25 °C (DHW Tank,
Solar) f Check its location as shown at the diagram . f Check its contact
status with pipe . f Final solution is to change parts
Display
Explanation Short- or open-circuit error of the room temperature sensor of the
Zone 2 indoor unit (detected only when the room thermostat is used) Short- or
open-circuit error of the room temperature sensor of the Zone 1 indoor unit
(detected only when the room thermostat is used)
Wired remote controller thermistor SHORT or OPEN
Water Inlet thermistor SHORT or OPEN
PHE Outlet thermistor SHORT or OPEN
Water outlet (Back up Heater) temp sensor SHORT or OPEN (The Backup heater for using)
Water TANK thermistor SHORT or OPEN
Outdoor Eva Inlet Temp Sensor SHORT or OPEN
Mixing Valve thermistor SHORT or OPEN
Wired remote controller temp sensor E653
EVA inlet E906
Ref’ In
Tr1 Tw2
Water Outlet E902
PHE
Ref’ Out Tw1
Water inlet E901
Outdoor Unit
Water tank temp sensor E904
45
Troubleshooting
Communication
Display
Explanation Communication error between remote controller and the Control kit
Tracking error between remote controller and the Control kit
Memory(EEPROM) Read/Write Error(Wired remote Controller data error)
E601, E604
MIM-E03CN
MIM-E03EN
E654
MEMORY(EEPROM) Read/Write Error (Wired controller data error)
Download connector
Micro SD card
EEPROM
Thermistor Connector
F3(COM2_B)/ F4(COM2_A) Terminal Block
46
ENGLISH
Water pump & Flow Sensor
Display
Explanation
Low flow rate error · in case of low flow rate in 30 sec during water pump
signals is ON(Starting) · in case of low flow rate in 15 sec during water pump
signals is ON(After starting)
Normal flow rate error · in case of normal flow rate in 10min during water
pump signal is OFF
E911
f Water pump ON ( Low flow rate ) : NOT enough water flow
Water flow < 12LPM(Outdoor unit capacity > 9kW) Water flow < 7LPM(Outdoor unit
capacity 9kW) Water flow < 7LPM(AE080/120/140BXYD) Water flow <
7LPM(AE050/080/120/160CXYD)
E912
f Water pump OFF ( Normal flow rate )
Water flow > 12LPM(Outdoor unit capacity > 9kW) Water flow > 7LPM(Outdoor unit
capacity 9kW) Water flow > 7LPM(AE080/120/140BXYD) Water flow >
7LPM(AE050/080/120/160CXYD)
47
Error codes
If the unit has some problems and does not work normally, error code is shown on the OUTDOOR UNIT main PBA or LCD of the wired remote controller .
Display 101
120 121 162 198
201
202
203 221 231 251 320 403
404
407 416 425 436 440 441 458 461 462 463 464 465 466 467 468
Explanation
CONTROL KIT / OUTDOOR UNIT wire connection error Short- or open-circuit error
of the room temperature sensor of the Zone 2 indoor unit (detected only when
the room thermostat is used) Short- or open-circuit error of the room
temperature sensor of the Zone 1 indoor unit (detected only when the room
thermostat is used) EEPROM Error Error of Terminal Block’s Thermal Fuse(Open)
CONTROL KIT/OUTDOOR UNIT communication error (Matching error)
CONTROL KIT/OUTDOOR UNIT communication error (3 min)
Communication error between INVERTER and MAIN MICOM (6 min) OUTDOOR UNIT
temperature sensor error Condenser temperature sensor error Discharge
temperature sensor error OLP sensor error Plate heat exchanger freeze
detection (During cooling operation) Protection of OUTDOOR UNIT when it is
overload (during Safety Start, Normal operation state) Comp down due to high
pressure sensor Discharge of a compressor is overheated Power source line
missing error (only for 3-phase model) Plate heat exchanger freeze detection
(During heating operation) Heating operation blocked (outdoor temperature over
35°C) Cooling operation blocked (outdoor temperature under 9°C) OUTDOOR UNIT
fan1 error [Inverter] Compressor startup error [Inverter] Total current
error/PFC over current error OLP is overheated [Inverter] IPM over current
error Compressor V limit error DC LINK over/low voltage error [Inverter]
Compressor rotation error [Inverter] Current sensor error
Error Source CONTROL KIT, OUTDOOR UNIT CONTROL KIT
CONTROL KIT
CONTROL KIT CONTROL KIT CONTROL KIT, OUTDOOR UNIT CONTROL KIT, OUTDOOR UNIT
OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT
OUTDOOR UNIT
OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT
OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT
OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT
48
ENGLISH
Display 469 470 471 474 475 484 485 500 507 536 554 601
602
604
607 899 900 901 902 903 904 906
911
912 916 919 973
Explanation [Inverter] DC LINK voltage sensor error Outdoor unit EEPROM
Read/Write Error Outdoor unit EEPROM Read/Write Error(OTP error) IPM(IGBT
Module) or PFCM temperature sensor Error OUTDOOR UNIT fan2 error PFC Overload
Error Input current sensor error IPM is overheated Comp down due to high
pressure switch PHE refrigerant leak error Gas leak error
Communication error between the CONTROL KIT and wired remote controller
Wired remote controller Main/Sub setting error
Communication tracking error between the CONTROL KIT and wired remote
controller
Communication error between the Main and Sub wired remote controllers
Short- or open-circuit error of the Zone 1 water-out temperature sensor Short-
or open-circuit error of the Zone 2 water-out temperature sensor Water inlet
(PHE) temperature sensor error(open/short) Water outlet (PHE) temperature
sensor error(open/short) Water outlet (backup heater) temperature sensor error
. DHW tank temperature sensor error Outdoor evaporator inlet temperature
sensor (open/short) Low flow rate error · in case of low flow rate in 30 sec
during water pump signals is ON(Starting) · in case of low flow rate in 15 sec
during water pump signals is ON(After starting) Normal flow rate error · in
case of normal flow rate in 10min during water pump signal is OFF Mixing valve
temperature sensor (open/short) Error that the set temperature for
disinfection operation is not reached, or, after reaching, the temperature
fails to continue for the requested time Water pressure error (Short/Open)
Error Source OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT
OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT OUTDOOR UNIT
Wired Remote Controller Wired Remote Controller CONTROL KIT, Wired Remote
Controller Wired Remote Controller CONTROL KIT CONTROL KIT OUTDOOR UNIT
OUTDOOR UNIT CONTROL KIT CONTROL KIT OUTDOOR UNIT
CONTROL KIT
CONTROL KIT
CONTROL KIT
CONTROL KIT
OUTDOOR UNIT
49
Reference (KEYMARK Certification)
Model code Outdoor
AE050RXYDEG/EU AE050RXYDEG/EU AE080RXYDEG/EU AE080RXYDEG/EU AE080RXYDEG/EU
AE080RXYDGG/EU AE080RXYDGG/EU AE120RXYDEG/EU AE120RXYDEG/EU AE160RXYDEG/EU
AE160RXYDEG/EU AE120RXYDEG/EU AE120RXYDGG/EU AE120RXYDGG/EU AE160RXYDEG/EU
AE160RXYDGG/EU AE160RXYDGG/EU
Model code Indoor
AE200RNWMEG/EU (space heating only) AE200RNWMEG/EU (space heating only)
AE260RNWMEG/EU AE260RNWMGG/EU (space heating only) AE200RNWMEG/EU (space
heating only) AE200RNWMEG/EU (space heating only) AE260RNWMEG/EU
AE260RNWMGG/EU (space heating only) AE260RNWMEG/EU AE260RNWMGG/EU (space
heating only)
Registration number 011-1W0448 011-1W0449 011-1W0450 011-1W0446
011-1W0447
Accessory* Mono Control Kit
MIM-E03CN MIM-E03CN
MIM-E03CN MIM-E03CN MIM-E03CN
MIM-E03CN
MIM-E03CN
50
ENGLISH
Memo 51
Samsung, PO Box 12987, Blackrock, Co. Dublin. IE or Euro QA Lab. Saxony Way,
Yateley, Hampshire GU46 6GG, UK
This appliance is filled with R-32.
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