NORDIC BS-L0218 18V Cordless Belt Sander User Manual

NORDIC BS-L0218 18V Cordless Belt Sander

Product Information

Specifications:

• Voltage: 18V
• No Load Speed: 120-320M/min
• Belt Size: 457x76mm

Product Usage Instructions

• General Power Tool Safety Warnings
  Read all safety warnings and instructions carefully to prevent electric shock, fire, or injury. Keep instructions for future reference.

• Electrical Safety
  Ensure the tool is used with the appropriate voltage battery to prevent accidents.

• Personal Safety
  Always prioritize personal safety when operating the belt sander. Wear appropriate safety gear like goggles and gloves.

• Power Tool Use and Care
  Maintain the tool regularly and use only recommended replacement parts. Store the tool securely when not in use.

• Special Safety Instructions for Belt Sander
  Follow specific safety guidelines for cutting procedures with the belt sander to ensure safe operation.

FAQ

Additional Safety Warnings and Instructions

1. Do not allow foreign matter to enter the battery connection hole.
2. Avoid disassembling the rechargeable battery and charger.
3. Avoid short-circuiting the battery to prevent overheating and damage.
4. Do not dispose of the battery in fire as it may explode.
5. If the unit overheats during continuous use, give it a break to prevent motor and switch damage.
6. Avoid inserting objects into the charger’s air ventilation slots to prevent electrical shock hazards.
7. Return exhausted batteries to the shop and do not dispose of them inappropriately.
8. Ensure a secure battery installation to prevent accidents.
9. Always remove the battery after completing a job or before adjustments.
10. Ensure the switch is in the OFF position before installing or removing the battery.
11. Do not leave the tool running unattended; turn it off completely after use.

18V CORDLESS BELT SANDER
OPERATING MANUAL 

PRODUCT SPECIFICATION

• Voltage: 18V
• No Load Speed: 120-320M/min
• Belt Size : 457x76mm

This tool requires a 4.0AH or 5.0AH battery. (2.0AH not recommended)

GENERAL POWER TOOL SAFETY WARNINGS

• Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury.
• Keep safety warnings and instructions for future reference.
• The term “power tool” in the safety warnings refers to your mains operated (corded) power tool or battery- operated (cordless) power tool.

BEFORE USE

• Remove any packing material and loose parts from unit.
• Check the accessories before use. It should be fit with the machine and your purpose.
• If the machine is new, the battery must first be charged.
• Attention! After long time storage, the battery capacity will be reduce.
• A new battery or one which has not been used for an extended period achieves full performance only after charging and discharging cycles. A substantial drop in operating period per charge indicates  that the battery is worn out and must be replaced.

WORKING AREA

• Keep work area clean and well lit. Cluttered and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool.
  Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Always check that the power supply corresponds to the voltage on the rating plate.
•  Power tool plugs must match the outlet. Never modify the plug in any way. Do not use adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of an electric shock.
• Avoid body contact with earthed surfaces such as pipes, radiators, kitchen ranges and refrigerators. There is an increased risk of an electric shock if your body is earthed.
• Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will increase the risk of an electric shock.
• Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of an electric shock.
• When operating a power tool outdoors, use an extension cable suitable for outdoor use. Using a cord suitable for outdoor use reduces the risk of an electric shock.
• If operating a power tool in a damp location is unavoidable, use a power supply protected by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.

• Use safety equipment. Always wear eye protection. Using safety equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.

• Avoid accidental starts. Ensure the switch is in the off position before inserting the plug. Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents
  more likely.

• Remove any adjusting keys or spanners before turning on the power tool. A spanner or key left attached to a rotating part of the power tool may result in personal injury.

• Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable you retain control over the power tool in unexpected situations.

•  Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts..

• If there are devices for connecting dust extraction and collection facilities, please ensure that they are attached and used correctly. Using such devices can reduce dust-related hazards.

POWER TOOL USE AND CARE

• Do not expect the power tool to do more than it can. Use the correct power tool for what you want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.
• Do not use the power tool if the switch cannot turn it on and off. A power tool with a broken switch is dangerous and must be repaired.
• Disconnect the plug from the power source before making adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store power tools, when not in use, out of the reach of children and do not allow people who are not familiar with  the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or jammed moving parts, breakages or any other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control.
• Use the power tool, accessories and cutting tools, etc., In accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.

SERVICE
Your power tool should be serviced by a qualified specialist using only standard spare parts. This will ensure that it meets the required safety standards.

• Use only the manufacturer’s recommended replacement parts and accessories.
• Inspect and maintain the machine regularly. Have the machine repaired only by an authorized repairer.
•  When not in use, store the machine out of the reach of children.

SPECIAL SAFETY INSTRUCTIONS FOR BELT SANDER

CUTTING PROCEDURES
DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance. Following this rule will reduce the risk of serious personal injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
•  Inspect for and remove all nails from lumber before using this tool. Following this rule will reduce the risk of serious personal injury.
• Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.

ADDITIONAL SAFETY WARNINGS

1. Do not allow foreign matter to enter the hole for connecting the rechargeable battery.
2. Never disassemble the rechargeable battery and charger.
3. Never short-circuit the rechargeable battery. Short circuiting the battery will cause a great electric current and overheat. It results in burn or damage to the battery.
4. Do not dispose of the battery in fire. If the battery is burnt, it may explode.
5. When using this unit continuously, the unit may overheat, leading to damage in the motor and switch. Therefore, whenever the housing becomes hot, give the saw a break for a while.
6. Do not insert object into the air ventilation slots of the charger. Inserting metal objects or inflammables into the charger air ventilation slots will result in electrical shock hazard or damaged charger.
7. Bring the battery to the shop from which it was purchased as soon as the post-charging battery life becomes too short for practical use. Do not dispose of the exhausted battery.
8. Preparing and checking the work environment. Make sure that the work site meets all the conditions laid forth in the precautions.
9. Make sure that the battery is installed firmly. If it is as all loose it could come off and cause an accident.
10. When finished with a job, pull out the battery from the main body.
11. Pull out battery before carrying out any adjustment, servicing or maintenance.
12. Ensure that the switch is in the OFF position. If the battery installed to power tool while the switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.
13. NEVER leave tool running unattended. Turn power off . Don’t leave tool until it comes to a complete stop.

ADDITIONAL SAFETY INSTRUCTIONS FOR BATTERIES AND CHARGERS
Use only batteries and chargers applicable for this machine.

BATTERIES

• Never attempt to open for any reason.
• Do not store in locations where the temperature may exceed 40 °C.
• Charge only at ambient temperatures between 4 °C and 40 °C.
• When disposing of batteries, follow the instructions given in the section “Protecting the environment”.
• Do not cause short circuits. If connection is made between the positive (+) and negative (-) terminal directly or via accidental contact with metallic objects, the battery is short circuited and an intense  current will flow causing heat generation which may lead to casing rupture or fire.
• Do not heat. If batteries are heated to above 100 °C, sealing and insulating separators and other polymer components may be damaged resulting in electrolyte leakage and/or internal short circuiting leading to heat generation causing rupture or file. Moreover do not dispose of the batteries in fire, explosion and/or intense burning may result.
• Under extreme conditions, battery leakage may occur. When you notice liquid on the battery, proceed as follows:
• Carefully wipe the liquid off using a cloth. Avoid skin contact.
• In case of skin or eye contact, follow the instructions below:
  1. Immediately rinse with water. Neutralize with a mild acid such as lemon juice or vinegar.
  2. In case of eye contact, rinse abundantly with clean water for at least 10 minutes.
  3. Consult a physician.

Fire hazard! Avoid short-circuiting the contacts of a detached battery. Do not incinerate the battery.

CHARGERS

• Never attempt to charge non-rechargeable batteries.
• Have defective cords replaced immediately.
• Do not expose to water.
• Do not open the charger.
• Do not probe the charger.
• The charger is intended for indoor use only.

SYMBOLS

In this manual and/or on the machine the following symbols are used:

OPERATION

Before using the equipment:
BATTERY CHARGER

• The lithium-ion battery can be charged at any time and will not develop a “memory” when charged after only a partial discharge. It is not necessary to run down the battery pack charge before  recharging. Remove the battery pack from the tool when convenient for you and your job. You can “top-off” your battery pack’s charge before starting a big job or long period of use.
• Due to lithium-ion’s fade-free properties, the only time it is necessary to charge the lithium-ion battery pack is when the pack has reached the end of its charge. To signal the end of charge, power to the  tool will drop quickly. Charge the battery pack as needed.

CHARGING THE BATTERY

• This lithium-ion battery pack is shipped partially charged. Before using it the first time, fully charge the battery pack. A fully discharged battery pack with a temperature between 0°C and 40°C will charge in about 1 hour.
• Plug the charger adapter into power source. The green light on the charger stand will illuminate, indicating the charger is powered.
• Slide the battery all the way into the charger stand. The red light on the charger stand will illuminate, indicating that the battery is charging. The red light will go off after charging is complete and a green light will appear.
• NOTE : Batteries may become warm while charging. This is normal. If the battery is hot after continuous use in the tool, allow it to cool down to room temperature before charging. This will extend the life of your batteries.
• WARNING: Always disconnect the battery pack from the tool before any assembly, adjustments or changing accessories.

INSERTION AND REMOVAL OF RECHARGEABLE BATTERY

Depress the battery-release button located on the front of the battery pack to release battery pack.
Pull the battery pack out and remove it from the tool.

• WARNING: Always remove the battery pack before making adjustments to the equipment.
• Be sure to read the following information before you put the cordless equipment into operation:
• Charge the battery pack with the charger. An empty battery pack requires a charging period of approximately 0.5 to 1 hour.

OPERATION OF MAIN UNIT

• WARNING: Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
• WARNING: Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.
• WARNING: Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
• WARNING: Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this product for the purposes listed below:

• Sanding wood, metals, plastics, and other materials
• Smoothing rough boards, chamfering, rounding edges
• Removing rust, paint, varnishes, and stains
• WARNING: Always remove the battery pack when attaching, changing, or adjusting sanding belts. Failure to do so could cause accidental starting, leading to serious personal injury.

TURNING THE SANDER ON/OFF

• To turn the sander ON:
  • Insert the battery pack.
  • Depress the switch trigger(B).
• To turn the sander OFF:
  • Release the switch trigger.

LOCK-ON BUTTON

• The lock-on feature allows you to lock the switch trigger in the ON position. Locking the switch trigger on allows you to operate the sander for extended periods of time.

• If you have the lock-on feature engaged during use and the battery pack is removed from the sander,
  disengage the lock-on feature immediately. Also, do not lock the switch trigger if you might need to suddenly stop the sander.

• WARNING: Before connecting the sander to a power supply, always make sure it is not in the “locked-on” position. Failure to do so could result in accidental starting of the sander resulting in possible serious injury.

To lock- on the sander:

• Depress the switch trigger.
• Push in the lock-on button.
• Release the switch trigger.
• Release the lock-on button.

NOTE: To release the lock, depress and release the switch trigger.
SELECTING SANDING BELTS
Selecting the correct size and type of sanding belt is an important step in achieving a high-quality sanded finish. Aluminum oxide, silicon carbide, and other synthetic abrasives are best for power sanding.
In general, when sanding, coarse grit removes the most material and fine grit produces the best finish. The condition of the surface to be sanded determines which grit will do the best job. If the surface is rough, start with a coarse grit and sand until the surface is uniform. Then use medium grit to remove scratches left by the coarser grit. Finally, use finer grit for finishing the surface. Always continue sanding with each grit until the surface is uniform.

USING SANDING BELTS
To install/change sanding belts:

• Remove the battery pack.
• Position the sander on its side.
• WARNING: Keep hands and fingers clear of both rollers and spring mechanism at all times. Failure to do so could result in fingers getting pinched, causing serious injury.
• Raise the tension release lever.

NOTE: If you are changing sanding belts, remove the old sanding belt at this time.

Install the sanding belt.

Install the sanding belt.

• CAUTION: If the sanding belt is not a bidirectional belt, ensure that the arrow inside the belt is pointing in the direction of the rotation (clockwise when looking into the open side of the sander). Installing unidirectional sanding belts backwards can create a hazardous condition
• Align the sanding belt to its correct position.
• Lower the tension release lever to secure the sanding belt.
• TO ADJUST SANDING BELT TRACKING Belt life is greatly increased if you regularly adjust the sanding belt tracking. When correctly adjusted, the outer edge of the sanding belt should be even with the outer edge of the base of the sander. When you install a new sanding belt, you may need to adjust the sanding belt tracking several times until the belt becomes conditioned.

WARNING: Before connecting the sander to a power supply, always make sure it is not in the “locked- on” position. Failure to do so could result in accidental starting of the sander resulting in possible serious injury.

Follow these steps to adjust sanding belt tracking.

1. Insert the battery pack.

2. Position the sander upside down.
   NOTE: This position is for adjustments only. The sanding belt should not contact a workpiece or any foreign object when you are making belt tracking adjustments

3. Depress the switch trigger and release immediately.

4. Choose one of these options:

   • Sanding belt runs inward: Turn the tracking knob slowly counterclockwise.
   • Sanding belt runs outward: Turn the tracking knob slowly clockwise.
     NOTE: Turn the tracking knob until you are sure the sanding belt is secure, i.e., it will not come off the sander or contact internal parts
     NOTICE: If the sanding belt wears excessively on the inner edge it is probably adjusted too far inward and is rubbing against internal parts. If this is the case, readjust the tracking knob.

5. Start the sander and fine adjust the tracking knob until the belt stabilizes.

   • WARNING: Keep hands and fingers away from a moving sanding belt. Any part of the body coming in contact with a moving sanding belt could result in serious injury. Do not wear loose clothing or jewelry when operating the sander. They could get caught in moving parts and foreign objects could get thrown away from the sander causing injury

DUST COLLECTION BAG
WARNING: Do not use the dust collection bag when sanding metal. Using the dust collection bag when sanding metal creates a fire hazard, which could damage the tool and lead to serious personal injury. To attach the dust collection bag:

• Remove the battery pack.
• Slide the dust bag retainer over the blower exhaust hole on the sander.

For more efficient operation, empty the dust collection bag when it is no more than half full. This action permits the air to flow through the bag better. Always empty and clean the dust collection bag thoroughly upon completion of a sanding operation and before placing the sander in storage.
WARNING: Collected sanding dust from sanding surface coatings such as polyurethanes, linseed oil, etc, can self-ignite in the sander dust collection bag or elsewhere and cause fire. To reduce the risk of fire, always empty the dust bag frequently (10-15 minutes) while sanding and never store or leave a sander without totally emptying its dust bag. Also follow the recommendations of the coating’s manufacturers.

To empty the dust collection bag:

• Remove the battery pack.
• Remove the dust collection bag from the sander.
• Unzip the dust bag
• Shake out the dust.
• Zip up the dust bag.
• Replace the dust collection bag.
  NOTE: Periodically, you should turn the dust bag inside out and thoroughly clean it

OPERATING THE SANDER

Secure the work to prevent it from moving under the sander

WARNING: Unsecured work could be thrown towards the operator causing injury

• Turn the sander on and let the motor reach its maximum speed before placing the sander on the work surface.
• Lower the sander to the work surface with a sligh  forward motion.
• Move the sander slowly over the work surface, using the rear handle to control the sander and the front handle to guide the sander.
  NOTE: Allowing the sander to remain in one place will result in an uneven surface.

WARNING: Keep a firm grip on the sander with both hands at all times. Failure to do so could result in loss of control leading to possible serious injury

The sander is designed to provide the proper weight on the sanding belt. Excessive pressure will result in the following:

• Uneven work
• Clogged sanding belts
• Premature sanding belt wear
• Possible motor burnout
• Irregular sanding belt tracking

PROPER HAND PLACEMENT

For ease of operation and maintaining proper control, the sander has a front handle and a rear handle. These handles allow two-handed operation, which aids in maintaining control, keeping the sanding area level with the workpiece, and keeping hands clear of the sanding belt. When operating the sander, always hold the front handle with your left hand and the rear handle with your right hand.

• WARNING: Keep hands and fingers clear of moving sanding belt, front idler roller, and drive roller assembly. Failure to do so will result in serious personal injury.
• WARNING: Do not let your fingers rest over the front or right edge of the sander. If the sanding belt should run off, or if it is not properly adjusted,your fingers could come in contact with the moving sanding belt, resulting in possible serious injury.
• WARNING: The sander is designed to be operated as shown with both hands on the tool at all times for maximum control. Never operate the tool overhead or inverted from the proper operating position; serious personal injury may result

CLEANING AND MAINTENANCE

DANGER! Always pull out the mains power plug before starting any cleaning work

CLEANING

• Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
• We recommend that you clean the device immediately each time you have finished using it.
• Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the device. The ingress of water into an electric tool increases the risk of an electric shock.
• MAINTENANCE
  There are no parts inside the equipment which require additional maintenance.

STORING

Store the machine, operating instructions and where necessary the accessories in the original packaging in a dry place. In this way you will always have all the information and parts ready to hand.

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