AMPTRON AT-LFP-12-200-BTC-BV10 BluEdge 12V 200Ah LiFePO4 Battery User Manual

AMPTRON AT-LFP-12-200-BTC-BV10 BluEdge 12V 200Ah LiFePO4 Battery

Specifications

AT-LFP-12-200-BTC- BV10

Physical

| Size| 370 L x 190 W x 245 H (mm)
Weight| 20.5kg
Connection terminals| M8
Connection terminal’s torque rating| 6Nm
Casing material| ABS
IP Rating| IP66
Chemistry| Lithium iron phosphate (LiFePO4)
Cell type| Prismatic

Electrical

| Rated capacity| 200Ah / 2560WH (at 0.2C)
Battery packs in series| Supported (4)
Battery packs in parallel| Supported
Battery cycle life| 6000 times (0.2C standard charge and discharge)
Rated voltage / nominal voltage| 12.8V
Operating voltage range| 10V – 14.6V
Shipping voltage| 11 – 14V
Recommended charge voltage| 14.4V
Cut-off voltage| 10V / When a lowest cell reaches 2.5V
Depth of discharge (DoD)| 100%, Recommended

DoD 80%

Standard charge current (Recommended)| 40A
Charging time (At recommended charge current)|

4-5 Hours

Electrical Cont.

| Maximum charge current| 200A
---|---|---
Max continuous discharge current| 200A
Peak discharge current (3 seconds)| 400A
Internal resistance| ≤ 20mΩ

Environmental

| Operating power consumption| ≤25mA

Operating temperature

| Charge: -0°C~55°C (Ambient) Discharge: -20°C ~ 60°C (Ambient)
Storage temperature range| Within 2 months: -20°C~ 40°C Within 6 months: -10°C~ 35°C
Recommended storage temperature| 20°C ± 5°C
Storage humidity range| 10% – 90%
Recommended storage duration| Charge to 13.3V

OR 40 – 60% SOC every

6 months

Circuit Protection

| Cell overcharge protection| 3.65V±0.05V
Cell over-discharge protection| 2.5V±0.1V
Charging over current protection| 210A (30s)
Discharging over current protection| 1st 210A (30s)

2nd 420A (2s)

Short circuit protection| 1000A (560us)

Thank you
Dear valued customer,
Thank you for choosing Amptron Batteries. We greatly appreciate your support. Our team works behind the scenes to create advanced battery systems while providing top-notch Australian-based service to our customers. Support and feedback from our customers, along with the dedication of our staff, allows us to deliver exceptional products, competitive prices, and an overall excellent experience. Thanks again for giving us your vote of confidence. We hope that you’ll enjoy using our products as much as we’ve enjoyed creating them. Please feel free to reach out to us anytime. Sincerely, Amptron

Product Registration

• We offer warranty coverage for all of our battery systems.
• To register your product, visit https://amptron.au/product-registration and include your proof of purchase to simplify any future warranty claim.

Please fill out the below information for your own record-keeping:

• Battery Model:……………………………………………………….
• Serial Number:………………………………………………………
• Purchase Date:………………………………………………………
• Vendor:………………………………………………………………..

The latest warranty statement and additional warranty information can be found on our website by visiting: https://amptron.au/warranties.

Warnings & Tools Icon Chart

High voltage

| High voltage device.

Installation should be performed by an electrician.

|

High temperature

| This device will produce heat. Mount the device away from other items.
|

Environmental hazard

|

Electronic Equipment. Do not put it in the landfill.

|

Wire cutter

| A wire cutter is needed for cutting and stripping wires before connection.
|

Multimeter

| A multimeter is needed for testing equipment and verifying the polarity of cables.
|

Anti-static glove

| Anti-static gloves are recommended to prevent controller damage caused by static electricity.
|

Electrical tape

| Electrical tape is recommended to safely insulate spliced or bare wires.

|

Screwdriver

| A common-size screwdriver is needed to attach wires to the controller.
|

Torque wrench

| A torque wrench is recommended to secure cables to M8 terminals.

Wire Sizing Recommendations

Please see our recommendations for cable sizing below.
WARNING! Incorrectly sizing your cables can result in damaged equipment and fire hazards. For more information, please see AS/NZS 3008.1:2017, or consult with an expert.

DC WIRE SIZING| 40A| 60A| 80A| 100A| 120A| 140A +
---|---|---|---|---|---|---
Wire cross-section area (mm)| 10| 16| 25| 25| 35| 50
Wire AWG| 8| 6| 4| 4| 2| 1

The above recommendation is based on cable lengths of 0-1.8m. If the cable is longer than this, go to the next AWG size for every 1.8m of added length.

Warnings!
Review this manual thoroughly before attempting installation.
Failure to follow these safety guidelines can result in property damage, personal injury, or worse.

• If damaged upon arrival, please contact the vendor for product support.
• Beware of any nearby electrical equipment that may interfere with installing this device.
• If using solar panels to charge the battery, ensure they are isolated, or covered, before connecting to the battery.
• If connecting to a DC/DC charger to charge the battery, ensure that the charger is disconnected or isolated from the house/starter battery before connecting it.
• Do not be exposed to heat, high voltage and direct sunlight.
• Do not short-circuit the positive and negative terminals.
• Do not store the battery along with metal and other conductive materials.
• Do not disassemble the battery.
• Do not knock, throw or impact the battery.
• Do not throw the battery into the water.
• Do not install in under bonnet applications.
• Do not install in an engine starting application.

Charging Specific Advice

• In order to maximise safety, it is recommended to not charge when the site is unattended.
• When charging, keep the battery in a well-ventilated, dry, free of inflammable and explosive materials, and out of reach of children.
• Always use a battery charger with a lithium profile that does not exceed the charging specifications of the battery.
• If you are unsure about which charger to use, please contact Amptron and consider our charger range designed for the batteries.
• Charger must not have an equalisation setting enabled. If this can be disabled then it needs to be turned off.
• When the battery leaves the factory, there is only around 30% capacity in the battery due to freight regulations, please charge the battery before use.

Discharge Specific Advice

• If the battery cuts out on low voltage, disconnect the load and charge the battery before reconnecting the load. Depending on the charger brand and model, you may need to apply a secondary source of 12V-14.6V to the terminals to reset the BMS.
• A low voltage cut off device is strongly recommended if your inverter/loads do not have a low voltage cut-off. Set to the voltage as shown on page 2 of this manual.
• If the battery goes below the over-discharge protection voltage (as indicated on page 3) or the over-discharge protection is activated, charge a battery within 15 days.

Storage Advice

• Battery should be charged every 6 months.
• Ideally, prior to storage, charge the battery to 70% SOC.
• Ideal storage temperature is 20°C – 35°C.
• Do not leave a battery in low state of charge for long periods of time.
• If battery shows signs of deformation, heat or smell, immediately discontinue use.

Parallel Battery Connection

2 Batteries

NOTE
ALL wires MUST be of equal length between all connections to ensure equal resistance.

For detailed instructions on connecting multiple batteries in parallel, please see our white paper on the topic via the support section of our website.

1. Ensure all batteries to be in the parallel configuration have been fully charged individually by the same charger.
2. Ensure the OCV of each battery is within <0.2V of each other.
3. After charging, set aside and allow to rest for 2-3 hours.
4. Utilising wires of circumference large enough to carry the required current, connect the batteries in the above configuration.
5. Ensure all connecting cables are of the same length.
6. Be careful not to reverse-connect the positive and negative.
7. Ensure correct charge voltage and current are utilised for configuration.
8. It is prohibited to series a paralleled configuration.
9. Once in parallel configuration, ensure a full charge is completed a minimum of every 3 months.
10. Once in parallel, the ‘system’ must be charged and discharged as if it were a single battery.

Series Battery Connection
Maximum 4 Batteries

For detailed instructions on connecting multiple batteries in series, please see our white paper on the topic via the support section of our website.

1. Up to four batteries can be connected in series for higher voltage applications. Alternatively, select a higher voltage battery that Amptron has available.

2. Ensure all batteries in the series configuration have been fully charged individually by matched chargers.

3. Ensure the OCV of each battery is less than <0.2V of each other.

4. After charging, set aside and allow to rest for 2-3 hours.

5. Utilising wires of circumference large enough to carry the required current, connect the batteries in the above configuration. Ensure all connecting cables are of the same length.

6. Be careful not to reverse-connect the positive and negative.

7. Ensure correct charge voltage and current are utilised for configuration:
   a) Two batteries in series: 28.4V to 29.2V, recommended 28.6V
   b) Three batteries in series: 42.6V to 43.8V, recommended 42.9V
   c) Four batteries in series: 56.8V to 58.4V, recommended 57.2V

8. Once in a series configuration, ensure a full charge is completed a minimum of every 3 months.

9. Once in a series configuration, the ‘system’ must be charged and discharged as if it were a single battery.

10. Consider additional balancers to maintain the individual voltage levels of the batteries. Please get in touch with us for recommended options.

Bluetooth Smartphone Application

Key Features

• Available as an ad-free download via App Store & PlayStore, currently this is a third-party App whilst Amptron develops its cross-platform app.
• The app offers convenient access to battery system data, including:

• Cycle count
• Current (amperage)
• State of health (SoH)
• State of charge (SoC)
• Temperatures (for each temperature sensor)
• Voltage (minimum, maximum, and average)
• Capacity (design capacity & actual capacity)
• Alerts for safety features and protections

This app may look different based on your phone and/or app version.

App Download Instructions

Instructions

1. Install the application using the above QR code links.
2. Open the app and ensure permissions are granted if asked.
3. Under the list of devices, click on the device with ID starting with AT.
4. Your phone once successfully connected to the device, will show the information.

Communication Port Instructions

1. Along with Bluetooth, your battery is fitted with communication ports which can be used for communication with a compatible inverter or smart device.
2. If your installation needs to be compliant with AS/NZS 3001.2.2022, then contact Amptron for advice on meeting the monitoring requirements.

An optional monitor can be connected using the P1 interface port on the battery.

Parallel Communication Instructions

1. Batteries connected in parallel are also able to communicate with an inverter or smart device, via the connection to the master device.
2. The digram below shows how multiple batteries should be connected in a master, slave arrangement, with port 1 on the master battery being the link between the battery bank and the connected equipment.

© Amptron Technology Group 2023 Any use in full or in part of this user manual must include attribution.

CONTACT

• p: 1300 543 376
• e: [email protected]
• W: amptron.au

References

• HOME - Amptron
• WARRANTIES - Amptron

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