SEALEY VS0042 Cooling Vacuum Purge and Refill Kit Instruction Manual

COOLING SYSTEM VACUUM PURGE &
REFILL KIT
MODEL NO: VS0042

VS0042 Cooling Vacuum Purge and Refill Kit

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

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Refer to instructions| Wear eye protection| Wear protective gloves| Wear safety footwear| Wear protective clothing

SAFETY

Follow workshop Health & Safety rules, regulations and conditions when using this equipment.
WARNING! Disconnect from air supply before changing accessories or servicing.
Maintain the equipment in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Check that correct air pressure is maintained and DOES NOT exceed 100psi.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure all connections are secure.
Wear approved safety gloves and eye and ear protection.
Keep VS0042 clean and in good working order for best and safest performance.
DO NOT use the VS0042 for a task it is not designed to perform.
WARNING! DO NOT use VS0042 if damaged or thought to be faulty. Contact your local service agent.
DO NOT drop, throw or abuse the VS0042.
DO NOT carry the VS0042 by the air hose, or yank the hose from the air supply.
DO NOT operate the VS0042 if you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT direct air from the air hose at yourself or others.
Keep children and unauthorised persons away from the work area.
When not in use disconnect from air supply and store in a safe, dry, childproof location.
WARNING! The warnings, cautions and instructions referred to in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must be applied by the operator.

INTRODUCTION

Dramatically reduces cooling system refill time, without mess and without introducing air-locks. No more time consuming cooling system bleeding and no more messy spills to clean up. Simply plug into the workshop air line, attach to the cooling system header tank and create a vacuum. Complete the process by attaching the filler hose and opening the valve allowing your premixed coolant to flow into the system. Supplied with three adaptors and storage case.

SPECIFICATION

Model: …………………………………………………………….. VS0042
Air Consumption: ………………………………………………… 12cfm
Air Inlet Size:……………………………………………………. 1/4”BSP
Fluid Hose Length: …………………………………………….. 900mm
Recommended Air Pressure: …………………………………. 90psi

CONTENTS

PREPARATION

WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the wrench. Too high an air pressure and/or unclean air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.
5.1. AIR SUPPLY
Ensure the valve is closed when connecting to the air supply.
5.1.1. You will require an air pressure of 90psi, and an air flow according to specification.
5.1.2. Drain your compressor air tank of water daily. Water in the air line will damage the wrench.
5.1.3. Clean the compressor air inlet filter weekly. Recommended hook-up procedure is shown below.
5.1.4. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
5.1.5. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.

OPERATION

WARNING! Ensure you read, understand and apply safety instructions before use.
6.1. PREPARATION.
6.1.1. Set vehicle heater control to ‘On’ and/or ‘Hot’. Drain and flush coolant system.
6.1.2. Inspect all coolant system components and repair/ replace any unserviceable items.
6.1.3. Prepare a suitable coolant mix (see vehicle hand book). Mix 10% more than the system volume to ensure that the filler hose will always be submerged.
6.1.4. Connect the VS0042 to the air system, as described in Section 3.
6.2. SUCTION FILLING.
6.2.1. Raise the container of coolant level with the fill point.
Using a suitable bush (fig.1) fit VS0042 into the filler neck of the radiator (or header tank, if fitted).
6.2.2. Insert and support the air line so that VS0042 is not pulled off centre.
NOTE: On some vehicles fitted with an overflow tank, it may be necessary to clamp the overflow hose.

6.2.3. Open the valve (Fig.2) and turn on the air supply.
6.2.4. Allow the vacuum level to reach approximately 20-25inHg (50-60cmHg) and close the valve (Fig.3).
NOTE: During this procedure the radiator hoses will collapse under the vacuum being generated – this is normal.
6.2.5. Turn off and disconnect the air supply and remove the vacuum pump, check the gauge over the next 3 minutes. If the gauge reading drops there is a system leak which will require locating and rectifying before proceeding further.
6.2.6. Place the filler hose into the container of coolant and connect the other end of the hose into the VS0042 (Fig.4). Ensure that the end of the hose remains submerged throughout the filling process.
6.2.7. Open the valve fully and coolant will flow into the cooling system. For best results raise the coolant container above the level of the filler neck.
6.2.8. When the gauge reads ‘0’ turn the valve to the off position and remove VS0042 from the filler neck. If necessary top-up the coolant to the specified level and refit the pressure cap. The system is filled and free from air locks.
6.2.9. Start the engine and run until normal operating temperature is reached. Allow to cool and top-up coolant if necessary.
6.2.10. It is advisable to now pressure test the system and to check the operation of the thermostat and cooling fan(s).
6.2.11. When not in use, disconnect from air supply, clean and store in a safe, dry, childproof location.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

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Sealey Group, Kempson Way,
Suffolk Business Park,
Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
sales@sealey.co.uk
www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
VS0042 Issue 3 (4) 14/06/23

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