EGO BCX4500 Commercial Bike Handle Brush Cutter Instruction Manual

EGO BCX4500 Commercial Bike Handle Brush Cutter

Product Information

Specifications

• Model: BCX4500
• Power: 56 Volt Lithium-Ion
• Type: Cordless Line Trimmer/Brush Cutter
• Cutting Width: 45cm
• Line Diameter: 2.7mm
• Usage: Suitable for trimming grass and cutting light brush

Product Usage Instructions

Safety Guidelines
Before operating the Line Trimmer, please ensure to follow these safety guidelines:

• Read and understand the operator’s manual thoroughly.
• Always wear eye protection, ear protection, head protection, hand protection, and slip-resistant footwear.
• Beware of thrown objects and blade thrust.
• Keep a minimum distance of 15m between the machine and bystanders.
• Do not use the trimmer in rainy conditions or leave it outdoors while raining.
• Disconnect the battery before performing any maintenance tasks.

Operating Instructions

1. Ensure the battery is fully charged before use.
2. Attach the appropriate cutting line securely to the trimmer head.
3. Adjust the handle and shaft length for comfortable operation.
4. Turn on the trimmer using the power button.
5. Hold the trimmer at a slight angle and guide it along the edges of the grass or brush you wish to trim.
6. For thicker vegetation, consider using the brush cutter attachment if available.
7. After use, turn off the trimmer and disconnect the battery for safety.

Maintenance
Regular maintenance will ensure the longevity and performance of your Line Trimmer:

• Clean the trimmer after each use to remove grass clippings and debris.
• Inspect the cutting line for wear and replace it if necessary.
• Check for loose parts and tighten them as needed.
• Store the trimmer in a dry place away from direct sunlight when not in use.

Frequently Asked Questions (FAQ)

• Q: Can I use a different cutting line diameter with this trimmer?
  A: It is recommended to use a cutting line with a diameter of 2.7mm for optimal performance and safety. Using a different diameter may affect the trimmer’s efficiency.

• Q: How long does the battery typically last on a full charge?
  A: The battery life can vary based on usage, but on average, a fully charged battery can last between X and Y minutes of continuous operation.

• Q: Is it normal for the trimmer to make a certain amount of noise during operation?
  A: Yes, like all power tools, some noise is expected during operation. However, if you notice any unusual or excessively loud noises, please stop using the trimmer and inspect it for any issues.

SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS!
WARNING: Residual risk! People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

SAFETY SYMBOLS
WARNING: The operation of any machine can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning machine operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed.
We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.

NOTE: The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, inc. and any use of such marks by EGO is under license.

SPECIFICATIONS

Medium: 4500 /min

High: 5200 /min

Cutting Line Type| 2.7 mm nylon twist line| /
Cutting blade| /| ABB1203
Cutting Width| 45 cm| 30 cm
Recommended Operating Temperature| 0°C – 40°C
Recommended Storage Temperature| -20°C – 70°C
Optimum Charging Temperature| 5°C – 40°C
Weight (without battery pack)| 5.4 kg
Measured sound power level LWA| 95 dB(A) K=1.6 dB(A)| 96.3 dB(A) K=2.1 dB(A)
Sound pressure level at operator’s ear LPA| 82 dB(A) K=3 dB(A)| 83.4 dB(A) K=2.5 dB(A)
Guaranteed sound power level LWA (according to 2000/14/EC)| 96 dB(A)| 98 dB(A)
Vibration ah| Left Handle| 1.2 m/s2 K=1.5 m/s2| 1.5 m/s2 K=1.5 m/s2
Right Handle| 1.2 m/s2 K=1.5 m/s2| 1.5 m/s2 K=1.5 m/s2

• The declared vibration total value has been measured by a standard test method and may be used for comparing one machine with another;
• The declared vibration total value may also be used in a preliminary assessment of exposure.

NOTICE: The vibration emission during actual use of the machine can differ from the declared value in which the machine is used; To protect the operator, the user should wear gloves and ear protectors in the actual conditions of use.

DESCRIPTION

KNOW YOUR LINE TRIMMER (Fig. A1)

1. Speed Indicator
2. Bluetooth® Indicator
3. Speed Mode Button
4. Battery-status Indicator
5. Strap Buckle
6. Hip-pad
7. Sealing Bolt (2)
8. Shaft-lock Access Hole
9. Trimmer line
10. Trimmer Head (Bump head)
11. Line-cutting Blade
12. Line Trimmer Guard
13. Shaft
14. Bike Handle
15. Array Carrying Eyelets
16. Wing Bolt
17. Trigger Switch
18. Lock-Off Lever
19. Battery Ejector
20. Electric Contacts
21. Latch
22. Battery-release Button 23*. Brush Cutter Guard
23. 3-tooth Blade
24. Blade Sheath
25. Outer Flange (For brush cutter head only)
26. Nut (For brush cutter head only)
27. Hex Key

• SOLD SEPARATELY ****

ASSEMBLY

• WARNING: If any parts are damaged or missing, do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.
• WARNING: Do not attempt to modify this product or create accessories not recommended for use with this line trimmer. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
• WARNING: To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the machine when assembling parts.
• WARNING: When the machine is equipped with brush cutter head, the safety barrier bar shall be mounted.

MOUNTING THE GUARD (FIG. B1 & B2)

• WARNING: Always wear gloves when mounting or replacing the guard. Take care of the blade on the guard and protect your hand from cutting.
• WARNING: Never operate the machine without the guard firmly in place. The guard must always be on the machine to protect the user! When the guard is fixed, never attempt to remove or adjust the guard, if a replacement is needed, it should be performed by a qualified service technician!
• NOTICE: There are two kinds of guards compatible with this machine. Only the guard with icon  can be used with line trimmer head and must NOT be used with brush cutter head. Be careful to choose the correct guard when using the machine.
• Loosen and remove the two bolts from the guard, align the guard mounting holes with the assembly holes and then lock the guard onto the shaft base with the two bolts, together with two spring washers.
  WARNING: Make sure the guard is fixed according to Fig. B1 & B2, any reverse fixing will cause great danger!

ADJUSTING THE BIKE HANDLE

1. Stop the motor and remove the battery pack from the machine, if installed.
2. During shipping, the bike handle is mounted on the shaft as shown in Fig. C1.
3. Loosen the wing bolt on the bracket and then lift the bike handle 180° around the shaft as shown in Fig. C2.
4. Turn the handle 90° COUNTERCLOCKWISE to make it face the trimmer head (Fig.C3).
5. Tighten the wing bolt to secure the bike handle in place.
   WARNING: Risk of serious personal injury. Only start the tool when the bike handle is adjusted perpendicular to the pole and the operator holds it with both hands.

REPLACE THE TRIMMER HEAD WITH THE BRUSH CUTTER HEAD

1. Remove the battery pack from the machine

2. Rotate the trimmer head to align the slot in the flange with the shaft-locking hole in the gear case and insert a stabilizer into the hole (Fig. D1).

3. Rotate the trimmer head CLOCKWISE to remove it from the motor shaft (Fig. D1 & D2).

4. The blade is shipped with a sheath. Before mounting the blade onto the brush cutter, the sheath should be removed from the hook on the sheath (Fig. D3).
   NOTICE: To protect against injury, you have to wear gloves prior to any operation with the 3-tooth blade.

5. Mount the inner flange and flange cover into its place, if they had separated from the shaft (Fig. D4).

6. Mount the blade onto the motor shaft, ensuring that the surface of the blade is flush with the surface of the inner flange bulge. Mount the outer flange and the nut (Fig. D5). Finger-tighten the nut COUNTERCLOCKWISE.

7. Position the gear case against a solid surface for support. With one hand hold the brush cutter shaft and the other hand grasp a 16 mm socket wrench (not included) to tighten the nut COUNTERCLOCKWISE (Fig. D6).

8. Remove the line trimmer guard by loosening the two bolts with washers (Fig. D7).

9. Install the brush cutter guard (not included) with the two bolts and washers from the line trimmer, the same way as line trimmer guard (Fig. D8).
   NOTICE: When the machine is equipped with the brush cutter head, be careful to choose the correct guard.

OPERATION

• WARNING: Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
• WARNING: Always wear eye protection, along with hearing protection. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
• WARNING: Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.
• WARNING: To prevent serious personal injury, remove the battery pack from the machine before servicing, cleaning, changing attachments or removing material from the unit.

APPLICATIONS
You may use this product for the purposes listed below:
Trimming: used for removing grass and weeds up against walls, fences, trees and borders.
Cutting: used for cutting the grass that is difficult to reach using a normal mower.
NOTICE: The machine is to be used only for its prescribed purposes. Any other use is deemed to be a case of misuse.

ATTACHING/DETACHING THE BATTERY
Use only with EGO’s battery packs and chargers listed in Fig.A2.
Fully charge before first use.

• To Attach (Fig. E1)
  Align the battery ribs with the mounting slots in the tool battery port and slide the battery pack until it snaps into position.

• To Detach (Fig. E2)
  Depress the battery-release button and the battery pack will disengage from the latch.

WARNING: Always be aware of the location of your feet, children, or pets when pressing the battery-release button. Serious injury could result if the battery pack falls. NEVER remove the battery pack at a high location.

MOUNTING THE DOUBLE-SHOULDER STRAP AND HOLDING THE MACHINE

1. Put the double-shoulder strap on your body and insert the two parts of the strap buckle into each other until a click is heard (Fig. F1).
2. Align the hook of hip pad into the eyelet of the shoulder strap loop fixed on the shaft, and press the shaft down softly (Fig. F2 & F3 & F4).
3. Hold the brush cutter with both hands on the right side of your body (Fig.F5). The trimmer head should be parallel to the ground so that it easily contacts the material to be cut without the operator having to bend over.
4. Releasing the string trimmer can be achieved in two ways; Release the strap buckle (Fig. F6) or press the hook of the strap and take it apart from the eyelet fixed on the shaft (Fig. F2).
   WARNING: When an emergency occurs, take it off from your shoulder immediately, no matter what way the strap is in. Releasing the strap buckle (Fig. F6) and both hands taking off your shoulders at each side is a quick release method
   WARNING: You should not use the single-shoulder strap and double-shoulder strap simultaneously.

STARTING/STOPPING THE MACHINE (Fig. G)

• To Start

1. Move the lock-off lever up until it completely fits into the groove, hold it in that position and then press the trigger switch to start.
2. Different pressure on the trigger results in variable rotating speed of the cutting unit. Adjust the speed to suit the task at hand.  

NOTICE: The motor starts only when the lock-off lever is moved forward and the trigger switch is depressed at the same time.

• To Stop
  Move the machine away from the cutting area and release the trigger switch to stop it.
  WARNING: Always remove the battery pack from the machine during work breaks and after finishing work.

CHANGING SPEED MODE (FIG. H)
The machine features three-speed modes. Every time press the speed mode switch, the speed mode will change. The speed indicator will display the active speed status: one light for low speed, two lights for medium speed, three lights for high speed. The low-speed mode provides better control of the machine and longer operating time per charge.

NOTICE:
The speed mode can be set before the machine is turned on OR during operation.

When the machine is re-started after a break, the speed mode will return to the previous speed.

BATTERY-STATUS INDICATOR AND SPEED INDICATOR (FIG. H)
The battery status indicator shows the charge level and the working status of the battery pack, and the speed indicator shows the working status of the machine as shown in the chart below. The battery-status indicator and the speed indicator will illuminate when the machine is started OR the speed mode button is pressed.

• Battery High-Temperature Protection
  If the battery temperature exceeds 70°C during operation, the temperature- protection circuit will immediately shut off the machine to protect the battery pack from overheating damage. The battery-status indicator will glow solid orange. Release the trigger and wait until the overheated battery cools down and the indicator turns green, then restart the machine.

• Battery Electronics Error Protection
  When the battery pack electronics error occurs, the battery-status indictor will flash red/green alternately and the machine will shut off in 3 seconds. Replace the battery pack or contact EGO customer service center.

• Machine Overload Protection
  This machine has built-in overload circuit protection. When the machine is overloaded, the motor will stop and the speed indicator will flash orange. Remove the battery pack from the machine, then reattach the battery pack and restart the machine. Decrease the load on the machine, avoid too long or oversize cutting line or cutting on the heavy/woody shrubs.

• Machine High-Temperature Protection
  If the machine temperature exceeds 90°C during operation, the temperature- protection circuit will immediately shut off the machine from overheating damage. The speed indicator will glow solid orange. Release the trigger and wait until the overheated machine cools down and the speed indicator turns green, then restart the machine.

BLUETOOTH® WIRELESS TECHNOLOGY
Products with built-in Bluetooth® wireless technology can connect to EGO Connect services via your mobile device or EGO Bluetooth® Gateway device. For information or our full range of connected products and services, including connection instructions, please scan QR Code below or visit www.egopowerplus.eu/connect.

The Bluetooth® symbol  will light up when machine is connected.

USING WITH LINE TRIMMER HEAD
WARNING: To avoid serious personal injury, wear goggles or safety glasses at all times when operating this unit. Wear a face mask or dust mask in dusty locations.
Clear the area to be cut before each use. Remove all objects, such as rocks, broken glass, nails, wire, or line that can be thrown or become entangled in the cutting attachment. Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders and pets at least 15m away; there still may be risk to bystanders from thrown objects. Bystanders should be encouraged to wear eye protection. If you are approached, stop the motor and cutting attachment immediately.

Before each use, check for damage/worn parts
Check the bump head, guard and loop handle and replace the parts that are cracked, warped, bent, or damaged in any away.
The line-cutting blade on the edge of the guard can dull over time. It is recommended that you periodically sharpen it with a file or replace it with a new blade.

After each use, clean the trimmer.
CAUTION: Obstructions in the vents will prevent the air from flowing into the motor housing and result in overheating or damaged of the motor.

• Use only mild soap and a damp cloth to clean the machine. Never let any liquid get inside the machine; never immerse any part of the machine into a liquid.
• Keep air vents in the motor housing from debris at all times.

WARNING: Never use water for cleaning your trimmer. Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents. Use clean cloths to remove dirt, dust, oil, grease, etc.

Check for blockage of the trimmer head

• To prevent blockage, keep the trimmer head clean. Remove grass clippings, leaves, dirt and any other accumulated debris before and after each use.
• When blockage happens, stop the line trimmer and remove the battery, then remove any grass that may have wrapped itself around the motor shaft or trimmer head.

Adjusting cutting line length (Fig. J)
The trimmer head allows the operator to release more cutting line without stopping the motor. As line becomes frayed or worn, additional line can be released by lightly tapping the bump head on the ground while operating the trimmer.
NOTICE: Line release will become more difficult if the cutting line becomes too short.
WARNING: Do not remove or alter the line-cutting blade assembly. Excessive line length will cause the motor to overheat and may result in serious personal injury.

Line replacement

• NOTICE: Always use the recommended nylon cutting line with a diameter that does not exceed 2.7 mm. Using line other than that specified may cause the line trimmer to overheat or become damaged.
• WARNING: Never use metal-reinforced line, wire, or rope, etc. These can break off and become dangerous projectiles.

1. Remove the battery pack from the line trimmer.
2. Remove the remaining cutting line, if necessary.
3. Cut 6 m long cutting line, insert the line into the mounting hole inside the eyelet (Fig. K1). Push and pull the line from the other side until equal amounts of line appear on both sides of the spool.
4. Press, while rotating the lower cover assembly in the arrow direction, to wind the line onto the spool until approximately 16 cm of line is showing on each side (Fig. K2).
5. Push the lower cover assembly down while pulling on the lines to manually advance the line and to check for proper assembly of the trimmer head.

Reloading the cutting line
When the cutting line breaks from the line outlet or the cutting line is not released when the trimmer head is tapped, follow the below steps:

1. Press the release tabs on the upper cover and remove the lower cover assembly by pulling it straight out (Fig. L1).
2. Remove the cutting line from the spool.
3. With one hand holding the trimmer, use another hand to grasp the lower cover assembly and align the tabs on the upper cover with the slots in the lower cover assembly (Fig. L2); Press the lower cover assembly until it snaps into place with a distinct click sound.
4. Follow the instructions in “Line replacement” to reload the cutting line.

USING WITH BRUSH CUTTER HEAD

• WARNING: To cut wild growth and scrub, lower the rotating 3-tooth blade down onto the growth to achieve a chopping effect. Use the brush cutter like a scythe (sweep it to the right and left) at ground level. Do not use the cutting unit above waist height.
• WARNING: The higher the cutting unit is off the ground, the greater the risk of injury from cuttings being thrown sideways.
• WARNING: When cutting young stands or other woody materials up to 2cm in diameter, use the left side of the blade to avoid blade thrust situations. Do not attempt to cut woody material with a larger diameter, since the blade may catch or jerk the brush cutter forward. This may cause damage to the blade or the brush cutter or loss of control of the brush cutter, resulting personal injury.
• WARNING: Improper use of a blade may cause it to crack, chip, or shatter. Thrown parts may seriously injure the operator or bystander. To reduce the risk of personal injury, it is essential to take the following precautions:
• Avoid contact with hard or solid foreign objects such as stones, rocks or pieces of metal.
• Never cut wood or shrubs with a stem diameter of more than 2cm.
• Inspect the blade at a regular short interval for signs of damage. Do not continue working with a damaged blade.
• Re-sharpen the blade regularly (when it has dulled noticeably) and have it balanced if necessary (performed by a qualified service technician).

Blade Thrust
Exercise extreme caution when using the 3-tooth blade with this unit. Blade thrust is the reaction that may occur when the spinning blade contacts anything it cannot cut. This contact may cause the blade to stop for an instant and suddenly “thrust” the unit away from the object that was hit. This reaction can be violent enough to cause the operator to lose control of the unit. Blade thrust can occur without warning if the blade snags, stalls, or binds. This is more likely to occur in areas where it is difficult to see the material being cut. For cutting ease and safety, approach the weeds being cut with the brush cutter from the right to the left. In the event an unexpected object or woody stock is encountered, this practice could minimize the blade thrust reaction.

MAINTENANCE

WARNING: Before inspecting, cleaning or servicing the unit, stop the motor, wait for all moving parts to stop, and remove the battery pack. Failure to follow these instructions can result in serious personal injury or property damage.
WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician.

CLEAN THE MACHINE

• Clean the unit using a damp cloth with a mild detergent.
• Do not use any strong detergents on the plastic housing or the handle. They can be damaged by certain aromatic oils, such as pine and lemon, and by solvents such as kerosene. Moisture can also cause a shock hazard. Wipe off any moisture with a soft dry cloth.

LUBRICATE THE GEAR CASES
For best operation and longer lifetime, lubricate the gear case with a special grease (4-5 ml each time) after every 50 hours of operation. Do not exceed 3/4 capacity of the oil hole
The special grease should meet the following requirements:

1. Belong to DIN51818: NLGI-1 cone penetration degree.
2. Ester base grease.
3. Excellent low-temperature startup, EP, mechanical shearing, abrasion resistance and oxidative stability properties.
4. Operation temperature must contain -40~180°C.

Remove the battery and the sealing screw. Lubricating the gear case through the oil hole.
NOTICE: There is a sealing screw on the gear case and the power head respectively.

STORING THE MACHINE

• Remove the battery pack from the machine when it is not in use.
• Clean the machine thoroughly before storing it.
• Store the unit in a dry, well-ventilated area, locked up or up high, out of the reach of children. Do not store the machine on or adjacent to fertilizers, gasoline, or other chemicals.
• Use of the blade sheath onto the 3-tooth blade during transport and storage (Fig. M).

Protecting the environment
Do not dispose of electrical equipment, used battery and charger into household waste! Take this product to an authorized recycler and make it available for separate collection. Electric machines must be returned to an environmentally compatible recycling facility.

TROUBLESHOOTING

◾    No electrical contact between the machine and battery.

◾    The battery pack is depleted.

◾    The lock-off lever and trigger switch are not depressed simulta-neously.

| ◾    Attach the battery pack to the line trimmer.

◾    Reinsert the battery pack.

◾    Charge the battery pack.

◾    Press down the lock-off lever and hold it, then depress the trigger to turn on the machine.

The machine stops working while cutting| ◾    Heavy cutting line is used.

◾    The motor is overloaded.

◾    The battery pack or machine is too hot.

◾    The battery pack is disconnected from the machine.

◾    The battery pack is depleted.

| ◾    Use recommended nylon cut-ting line with diameter no greater than 2.7 mm.

◾    The machine will recover when the load is removed. For con-tinuous working, reduce the load of the machine.

◾    Allow the battery pack or machine to cool until the tem-perature drops below 67°C.

◾    Re-install the battery to the machine.

◾    Charge the battery pack.

The cutting line can’t be released (only using with trimmer head).| ◾    The motor shaft or trimmer head is wound with grass.

◾    There is no enough line in the trimmer head.

◾    The trimmer head is dirty.

◾    Line is tangled in the trimmer head.

◾    The line is too short.

| ◾    Stop the trimmer, remove the battery and remove the grass from the motor shaft and trimmer head.

◾    Remove the battery and re-place the cutting line; follow the section “LINE REPLACE-MENT” in this manual.

◾    Remove the battery and clean the lower cover assembly, spool and upper cover.

◾    Remove the battery, remove the line from the spool and re-wind; follow the section “LINE REPLACEMENT” in this manual.

◾    Remove the battery and pull the line while alternately pressing down on and releasing the trimmer head.

Grass wraps around trimmer head and motor housing| ◾    Cutting tall grass at ground level.| ◾    Cut out the weeds into several sections from top to ground level.

WARRANTY

EGO WARRANTY POLICY
Please visit the website egopowerplus.eu for full terms and conditions of the EGO Warranty policy.

References

• EGO Power Plus
• EGO Connect | EGO Power Plus
• EGO Power Plus
• EGO Connect | EGO Power Plus

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