Fubag 100102 Air Wrench User Manual

Air wrench
100102 100107
100108 100109
100110 100111
100112 100121
100122 100126
Operator’s Manual

100102 Air Wrench

WARNING! BEFORE USING AIR PLEASE READ THIS INSTRUCTION MANUAL TOOL CAREFULLY. ONLY QUALIFIED AND WELL-TRAINED STAFF  ACQUAINTED WITH THE MANUAL CAN USE AND OPERATE THIS TOOL.
The operation manual contains the description, safety rules, and all the information necessary for the proper maintenance of the FUBAG pneumatic tool. Please keep the operation annual and refer to it in case of any questions concerning the safe operation, maintenance, storage, and transportation of the FUBAG tool. Nonobservance of the indicated recommendations may cause damage to the tool and injuries to the user.

Safety rules

• General safety requirements are to conform to EN 792-9.

• Only the persons who have taken the preliminary training and are aware of the tool structure, safety rules, and the requirements of the operation manual can operate the tool.

• The vibration characteristics of the tool correspond to EN ISO 8662-1 requirements. The use of the tool is not allowed for operations when vibration levels exceed the values established by EN ISO 8662-1.

• The noise characteristics of the tool correspond to EN ISO 11202 requirements. The corrected level of the noise power does not exceed 99 dBA. The use of the tool is not allowed for operations when noise levels exceed the values established by EN ISO 11202.When operating the tool it is strongly recommended to use protective spectacles, headphones, and protective gloves.

• Always keep the steady footrest in order not to stumble. Always fasten the workpiece with a fixer or a grip to release two hands for operating the tool.

• The tool with the ratchet mechanism may give a return and cause an injury if the nut is run too tightly. In this case, use the manual tool to slacken the nut before the nut runner is used.

• The sudden movement of the tool on account of the reaction force or the breakdown of the drive socket may cause an injury.

• In case of the drive socket destruction, it may become dangerous for the person because of the smashed parts.

• Avoid whipping with the air-compressed hose.

• The tool is not eclectically isolated thus avoiding its contact with the electricity sources.

• Make sure all the clothes fit closely to the body.

• Make sure there are not any foreign objects in the place of operation, and there are not any people in the proximity of the operating tool.

• The workplace is to be aired well.

• Make sure the tool is in the OFF position before connecting the air hose.

• Always disconnect the tool from the aerial system when it is not used.

• Do not pull the hose when transporting the tool.
  Danger:

• Do not direct the pneumatic tool or flow of the compressed air at the people, animals, or your own body. Wear protective spectacles in order to avoid small particles of dust to get into your eyes together with the flow of the compressed air.

• Do not direct the flow of the compressed air at the compressor.

• Do not work without any protective footwear. Do not touch the operating compressor with wet hands and/or feet.

• Do not exceed the recommended operating pressure.

• Do not fix, disassemble or carry out any other maintenance operations without disconnecting the tool from the air channel.

• Do not use the spare parts of the other manufacturers. Always use only original spare parts.
  Caution:

• When connecting the pneumatic tool to the compressor hose always block the air escape cock. Always follow the safety rules when using compressed air.
  If revealing any faults immediately discontinue the operation.

Description
The wrench is a manual pneumatic tool designed for screwing and unscrewing of the rigid threaded connections.

Technical specifications

The manufacturer reserves the right to make the manual’s content or tools function change without any preliminary notification of the users.

Connection and operation

It is necessary to re-activate the tool before the operation start. To re- activate the tool pour the pure paraffin through the inlet connecting pipe when the trigger is open, then blow the tool through with the dry compressed air. Repeat it 2 or 3 times.
The system of the compressed air lead-in to the tool is in the below diagram.

• Before the first putting the tool into operation, it is necessary to pour in 5-10 ml of the machine oil as per specification SAE#10 or its analog through the connecting pipe of the compressed air lead-in.
  Blow the air hose through. Connect it to the tool, press the starting lever and operate the tool at no load running within 2-3 minutes. After it releases the starting lever.

• If the lubricator is not used during the operation it is necessary to pour 5-10 ml of the machine oil as per specification SAE#10 or its analog into the inlet connecting pipe of the tool every operating hour.

• Use only the recommended lubricators

• Check the thread connection tightening firmness on the housing of the tool periodically during the maintenance their slackening is not allowed.

• The tool provides fast gripping (screwing and unscrewing) of the threaded hardware. The heads are to be of the impact type with the corresponding size. Do not use any other head types.

• The moment of the reinforcement of the button rotation the values of the moment indicated around can be adjusted. The lower value denotes little force the high onу denotes high force.

• Make sure the reverse switcher is set up every time before screwing and unscrewing in a proper way. The symbol F denotes screwing, while the symbol R stands for unscrewing. Screwing is defined as clockwise rotation.

• Avoid mechanical damage to the tool as it may cause malfunctions or failure.

• Keep the tool clean to provide its proper operation.

1. Air tool
2. Oil lubricator
3. Pressure governor
4. Filter
5. Closing cock
6. Pressure release cock
7. Conduit
8. Compressor
9. Hose

Troubleshooting

Develop the pressure up to 6.3 bar
Blade tear and wear| Change the blades
Slackening of the engine mount| Tighten the screws of the mount (if necessary change the rubber ring)
There is spindle wavering and banging during the operation| Tear and wear of the engine bearings| Change the bearings
When the engine rotates the spindle won’t rotate| There is a breakdown in the place of  connection of the rotor with the spindle| Change the details worn
The housing is warmed, but the spindle won’t rotate| There is no lubrication there| Disassemble the tool, flush the details and lubricate them
Tear and wear or breakdown of the reducer| Change the details worn out
The engine won’t rotate after the long-term storage| Engine blade swelling| Bring the size of the blades to the required one

Transport & storage.

In the case of a long-term work break, it is necessary to keep the tool at a temperature of +5 + 25°С and humidity, not more than 70%. It is recommended to pour 10-20 ml of oil into it and blow it through with minimal pressure.
During transportation and storage of the tool keep it away from dampness. The tool should be kept in a dry, well-air-conditioned place. Do not expose it to damp, corrosive, and dangerous gases and dust. After the package is unsealed the tool should be repacked in case of transportation to the workplace or for storage.

Warranty

Warranty refers to defects of materials and components and does not refer to components subject to natural wear and maintenance work.
Only machines cleaned from dust and dirt in original factory packing fully completed, provided with an instruction manual, warranty card with fixed sales date with a shop stamp factory serial number, and originals of sales and ware receipt issued by salesman are subjects of warranty. Within the warranty period, the service center eliminates free of charge all detected production defects. The manufacturer disclaims warranty and legal responsibilities if nonobservance of the instruction manual by the user, unqualified disassembling repair or maintenance of the machine as well does not bear responsibility for caused injury to persons or damages.

www.fubag.ru
[email protected]

References

• Фирменный интернет-магазин FUBAG - сварочное, садовое и автогаражное оборудование, пневмоинструмент и камнерезные станки купить в Москве с доставкой по России

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