fubag 110102 Air Spray Gun Instruction Manual
- October 30, 2023
- Fubag
Table of Contents
Air Spray Gun
Instruction Manual
110102 Air Spray Gun
110102, 110103, 110104, 110105, 110106, 110125, 110126, 110127, 110141,
110142, 110143
www.fubag.ru
WARNING! BEFORE USING AIR SPRAY GUN PLEASE READ THIS INSTRUCTION MANUAL
CAREFULLY.
ONLY QUALIFIED AND WELL-TRAINED STAFF ACQUAINTED WITH THE MANUAL CAN USE AND
OPERATE THIS TOOL
This manual contains description, safety rules and all necessary information
for proper operating FUBAG air spray guns. Please save the instruction and
refer to it when any questions regarding safe operation, maintenance, storage
and transportation of FUBAG air spray guns appear. Not following
recommendations stated below may cause damages to the air spray gun and
operator s injuries’.
Safety rules
- Sprayed materials are flammable while spraying Read the manufacturer s instruction before each using.
- This equipment isn t intended for use with halogenated hydrocarbons.
- In spraying, certain materials may be poisonous, toxic, may cause irritation or other harm to the health.
- It s recommended that you use individual safetyware for respiratory organs. The type of the safetyware should be compatible with the sprayed material.
- Always wear protective goggles while spraying or cleaning the spray gun.
- Protective gloves are a must during spraying or cleaning this equipment.
- Depending on the used settings, the noise level of the air spray gun may exceed 85db. Its recommended to wear ear protectors at work.
Danger:
- To direct the air tool or the flow of compressed air to people, animals or your own body. (To avoid ingress of small particles of dust into your eyes, wear protective goggles).
- To direct the flow of compressed air to the compressor.
- To work without protective boots, to touch the operating compressor by wet hands and/or feet.
- To exceed required working pressure.
- To fix not original spare parts and nozzles.
Caution:
- While connecting the air tool to the compressor s hose, dont forget to turn the air cock.
- While working with compressed air, follow all safety rules.
Description
This air spray gun relates to hand air tools and should be used for spraying
paints in processes requiring good quality of painting in automotive,
woodworking, building and furniture industries, and for home work as well.
The air spray gun is equipped with a painting tank, a regulator of the paint
quantity (1), a regulator of the air flow (2) and a regulator of the spraying
mode (3).
Technical pecifications
| MODEL | 110102 | 110103 | 110104 | 110105 | 110106 |
|---|---|---|---|---|---|
| Diameter of standard nozzle, mm | 1,5 | 1,5 | 1,4 | 1,8 | 1,4 |
| Diameter of replaceable nozzles, mm | 1,2 ∼ 2,5 | 1,5 ∼ 1,8 | 1,2 ∼ 2,0 | 1,5 ∼ | |
| 2,5 | 1,2 ∼ 2,0 | ||||
| Diameter of air inlet, inches | 1A | 4-Jan | 4-Jan | 4-Jan | 4-Jan |
| Air consumption under working pressure, l/min | 156 | 141 | 198 | 176 | 198 |
| Working pressure, bar | 3,5 | 3,5 | 3,5 | 3,5 | 3,5 |
| Paint consumption, ml/min | 250 | 250 | 100-190 | 200 | 100-190 |
| Cup capacity, ml | 750 | 600 | 600 | 1000 | 600 |
| MODEL | 110125 | 110126 | 110127 | 1101 41 | 1101 42 |
1101 43
Diameter of standard nozzle, mm| 1,5| 1,4| 0,8| 1,5| 1,5| 1,3
Diameter of replaceable nozzles, mm| 1,5 ∼ 1,8| 1,4 ∼ 2,0| 0,8 ∼ 1,0| 1,2 ∼
2,5| 1,2 ∼ 2,5| 1,1 ∼ 1,4
Diameter of air inlet, inches| 4-Jan| 4-Jan| 4-Jan| 4-Jan| 4-Jan| 4-Jan
Air consumption under working pressure, l/min| 170| 283| 85| 265| 266| 248
Working pressure, bar| 3,5| 2,5| 1,5| 3,0| 3,0| 2,5
Paint consumption, ml/min| 250| 350| 100| 240| 210| 240
Cup capacity, ml| 650| 650| 100| 600| 1000| 600
The manufacturer reserves himself the right to make the manual’s content or tools function change without any preliminary notification of the users.
Installation and functioning
- This equipment contains protective coating. Please wash equipment thoroughly with appropriate solution before using.
- The air spray gun is intended for use with dry and clean air. Since compressed air may contain damp and foreign solids causing corrosion and untimely ageing of the air tool, it’s recommended to use an air filter (damp/oil separator) which should be placed as close to the air spray gun as possible.
- Pressure in the air channel should be maintained at a level of 3-4,5 bar. Too low or too high pressure may damage the air spray gun and worsen the result of painting.
- Check and replace damaged and worn parts of the tool if needed.
- Make sure that the trigger and the nozzle are in good order.
- Connect the air hose to the air inlet. Recommended hose size is 8mm.
- Make sure that connections with the air channel, the tank and the cover are well tightened. The leaks of paint and compressed air are not allowed.
- Mix the material for spraying according to the manufacturer’s instruction.
- Turn regulating screw (1) counterclockwise until the first notch appears.
- Turn regulating screw (2) until its full opening.
- With the help of a pressure regulator adjust pressure of admitted compressed air up to 3,5 bar.
- Test the air spray gun. If the surface is too dry, reduce the air flow turning regulator (2) clockwise.
- If the surface is too damp, reduce the liquid flow turning regulator (1) counterclockwise
- If covering is too thick, increase pressure of inlet air.
- If covering is too fine, relieve pressure of inlet air.
- The width of coating may be decreased with the help of regulating screw (3).
- Hold the air spray gun perpendicularly to the applied surface. The inclines may cause uneven covering.
- Recommended distance for spraying is 150-200 mm.
- Firstly spray coating on the edges of the painted unit. Put each layer on the previous one with at least 50% overlap. In use, move the spray gun with a regular speed.
- After use, remember to turn off delivery of compressed air and clean the air gun from the used paint.
Maintenance
-
Disconnect the spray gun from the compressed air system.
-
Pour out unused material for spraying into suitable container, then clean the spray gun and the tank. To clean the spray gun, it’s recommended to spray a small amount of the solvent.
CAUTION: do not wipe the tank with a dry cloth or paper. Friction may cause a static charge that may produce a spark and inflame fumes of the solvent. Use only the damp cloth or antistatic agents if additional cleaning is needed. -
Put off the cover of the nozzle and clean it. If the sprayed material got into the nozzle hole, clean it with the help of a toothpick.
CAUTION: do not use a metal wire, it may damage the nozzle and distort the spraying mode. -
Make sure that the nozzle is clean and not damaged. Accumulation of the dry paint may distort the spraying mode.
-
Lubrication. The fid, the needle and the air valve should be lubricated before each using.
Troubleshooting
| Malfunction | Probable causes | Corrective action |
|---|---|---|
| Interrupted spraying | Wear of the needle’s clutch | Replace the clutch |
| The nozzle is weakly screwed up | Tighten the nozzle | |
| The nozzle is damaged | Replace the nozzle | |
| Uneven painting | The side hole of the head, the | |
| nozzle are foul or damaged | Clean the hole carefully or |
replace the damaged parts
Spraying only after the first pressing| The nozzle and the needle are foul or
damaged| Clean the nozzle and the needle
The needle spring is broken| Replace the needle spring
Air inflow to supplying tank| The nozzle is weakly screwed up| Tighten the
nozzle
The nozzle is worn| Replace the nozzle
Air leaks without pressing the trigger| The air valve is foul| Clean the valve
The air valve is damaged| Replace the valve
Transport & storage
Before storage, the air spray gun should be disassembled and cleaned thoroughly from the remnant sprayed liquids. While transporting and storing the air spray gun, try not to expose it to moisture. It’s recommended that you keep the tool in a dry cool place with proper ventilation and avoid high humidity, corrosive gases and dust. After unpacking we recommend to pack the tool again if you intend to transport it to working place or for storage.
Warranty
Warranty refer to defects of materials and components and do not refer to
components subject to natural wear and maintenance work.
Only machines cleaned from dust and dirt in original factory packing fully
completed, provided with instruction manual, warranty card with fixed sales
date with a shop stamp factory serial number and originals of sales and ware
receipt issued by salesman are subjects of warranty. Within the warranty
period the service center eliminate free of charge all detected production
defects. The manufacturer disclaims warranty and legal responsibilities if
nonobservance of the instruction manual by user, unqualified disassembling
repair or maintenance of the machine as well does not bear responsibility for
caused injury to persons or damages.