Fubag 100101 Air Die Grinder User Manual
- June 3, 2024
- Fubag
Table of Contents
100101 Air Die Grinder
User Manual
Operators Manual
www.fubag.ru
WARNING! BEFORE USING AIR PLEASE READ THIS INSTRUCTION MANUAL TOOL
CAREFULLY.
ONLY QUALIFIED AND WELL-TRAINED STAFF ACQUAINTED WITH THE MANUAL CAN USE AND
OPERATE THIS TOOL.
The operation manual contains the description, safety rules and all the information necessary for proper maintenance of FUBAG pneumatic tool. Please keep the operation manual and refer to it in case of any questions concerning the safe operation, maintenance, storage and transportation of FUBAG tool. Nonobservance of the indicated recommendations may cause the damage of the tool and injuries of the user.
Safety rules
- General safety requirements are to conform to EN 792-9.
- Only the persons who have taken the preliminary training and are aware of the tool structure, safety rules, and the requirements of the operation manual can operate the tool.
- The vibration characteristics of the tool correspond to EN ISO 8662-1 requirements. The use of the tool is not allowed for operations when vibration levels exceed the values established by EN ISO 8662-1.
- The noise characteristics of the tool correspond to EN ISO 11202 requirements. The corrected level of the noise power does not exceed 99 dBA. The use of the tool is not allowed for operations when noise levels exceed the values established by EN ISO 11202.
- When operating the tool it is strongly recommended to use protective spectacles, headphones, and protective gloves.
- Always keep the steady footrest in order not to stumble. Always fasten the workpiece with a fixer or a grip to release two hands for operating the tool.
- Make sure all the clothes fit closely to the body.
- Make sure there are not any foreign objects in the place of operation, and there are not any people in the proximity of the operating tool.
- The workplace is to be aired well.
- Make sure the tool is in the OFF position before connecting the air hose.
- Always disconnect the tool from the aerial system when it is not used.
- Do not pull the hose when transporting the tool.
Danger:
- Do not direct the pneumatic tool or flow of the compressed air at the people, animals, or your own body. Wear protective spectacles in order to avoid small particles of the dust to get into your eyes together with the flow of the compressed air.
- Do not direct the flow of the compressed air at the compressor.
- Do not work without any protective footwear. Do not touch the operating compressor with wet hands and/or feet.
- Do not exceed the recommended operating pressure.
- Do not fix, disassemble or carry out any other maintenance operations without disconnecting the tool from the air channel.
- Do not use the spare parts of the other manufacturers. Always use only original spare parts.
Caution:
When connecting the pneumatic tool to the compressor hose always block the air
escape cock.
Always follow the safety rules when using compressed air.
If revealing any faults immediately discontinue the operation.
Description
The grinder is a manual pneumatic tool used for works with burrs and grinding wheels on metal, plastic, and other materials.
Technical specifications
| MODEL | 100101 | 100117 | 100124 | 100125 |
|---|---|---|---|---|
| Clamping sleeve dimensions, mm | 6 & 3 | 6 & 3 | 6 & 3 | 6 & 3 |
| No load spindle rotation speed, rpm | 25000 | 25000 | 25000 | 22000 |
| Inlet diameter, inch | ||||
| Total air consumption, l/min | 354 | 354 | 354 | 568 |
| Average air consumption at work cycle min, l/min | 89 | 89 | 89 | 142 |
| Operating pressure, bar | 6,3 | 6,3 | 6,3 | 6,3 |
| Weight, kg | 0,36 | 0,36 | 0,31 | 0,57 |
| Air conductive hose diameter recommended, mm | 6х8 | 6х8 | 6х8 | 6х8 |
The manufacturer reserves the right to make the manual’s content or tools function change without any preliminary notification of the users.
Connection and operation
-
It is necessary to re-activate the tool before the operation start. To re-activate the tool pour the pure paraffin through the inlet connecting pipe when the trigger is open, then blow the tool through with the dry compressed air. Repeat it 2 or 3 times.
The system of the compressed air lead-in to the tool is in the below diagram. -
Before first putting the tool into operation, it is necessary to pour in 5-10 ml of the machine oil as per specification SAE#10 or its analog through the connecting pipe of the compressed air lead-in.
Blow the air hose through. Connect it to the tool, press the starting lever and operate the tool at no load running within 2-3 minutes. After it releases the starting lever. -
If the lubricator is not used during the operation it is necessary to pour 5-10 ml of the machine oil as per specification SAE#10 or its analog into the inlet connecting pipe of the tool every operating hour.
-
Check the thread connection tightening firmness on the housing of the tool periodically during the maintenance their slackening is not allowed.
-
Avoid mechanical damage to the tool as it may cause malfunctions or failure.
-
Keep the tool clean to provide its proper operation.
- Air tool
- Oillubricator
- Pressure governor
- Filter
- Closing cock
- Pressure release cock
- Conduit
- Compressor
- Hose
Troubleshooting
| Fault | Possible cause | Correction Th |
|---|---|---|
| The tool won’t develop enough power | Insufficient pressure in the air line |
Develop the pressure up to 6.3
Blade tear and wear| Change the blades
Slackening of the engine mount| Tighten the screws of the mount (if necessary
change the rubber ring)
There is spindle wavering and bang during the operation| Tear and wear of the
engine bearing| Change the bearings
When the engine rotating the The spindle won’t rotate| There is a breakdown in
the place of connection of the rotor with the spindle| Change the details worn
The engine won’t rotate after, the long-term storage| Engine blade swelling|
Bring the size of the blades to the required one.
Transport & storage
In the case of a long-term work breaks, it is necessary to keep the tool at a
temperature of +5 + 25°С and humidity, of not more than 70%. It is recommended
to pour 10-20 ml of oil into it and blow it through with minimal pressure.
During transportation and storage of the tool keep it away from dampness. The
tool should be kept in a dry, well-air-conditioned place. Do not expose it to
damp, corrosive, and dangerous gases and dust.
After the package is unsealed the tool should be repacked in case of
transportation to the workplace or for storage.
Warranty
Warranty refers to defects of materials and components and does not refer to
components subject to natural wear and maintenance work.
Only machines cleaned from dust and dirt in original factory packing fully
completed, provided with an instruction manual, warranty card with fixed sales
date with a shop stamp factory serial number, and originals of sales and ware
receipt issued by salesman are subjects of warranty. Within the warranty
period, the service center eliminates free of charge all detected production
defects. The manufacturer disclaims warranty and legal responsibilities if
nonobservance of the instruction manual by the user, unqualified disassembling
repair or maintenance of the machine as well does not bear responsibility for
caused injury to persons or damages.
[email protected]
www.fubag.ru ****