Danfoss iC7 Series Motor Control User Guide
- May 15, 2024
- Danfoss
Table of Contents
Danfoss iC7 Series Motor Control
Introduction
Version History
This guide is regularly reviewed and updated. All suggestions for improvement
are welcome.
The original language of this guide is English.
Table 1 : Version History
Version | Remarks |
---|---|
AQ319741840653, version 0301 | Minor updates. |
The information in this version is valid for iC7-Automation frequency
converters up to 1260 A.
AQ319741840653, version 0201| Minor updates.
The information in this version is valid for iC7-Automation frequency
converters up to 106 A.
AQ319741840653, version 0102| First release.
The information in this version is valid for iC7-Automation frequency
converters up to 43 A.
Purpose of this Operating Guide
This operating guide provides information on the functional safety features of
the iC7 drives and is targeted at users already familiar with the Danfoss iC7
series. It is intended as a supplement to the drive-specific guides.
The guide includes instructions on how to verify that the built-in functional
safety features are active, and about configuring the safety features.
Additional Resources
Additional resources are available to help understand the features, and safely install and operate the iC7 products:
- Safety guides, which provide important safety information related to installing iC7 drives.
- Installation guides, which cover the mechanical and electrical installation of drives, or functional extension options.
- Design guides, which provide technical information to understand the capabilities of the iC7 drives for integration into motor control and monitoring systems.
- Operating guides, which include instructions for control options, and other components for the drive.
- Application guides, which provide instructions on setting up the drive for a specific end use. Application guides for application software packages also provide an overview of the parameters and value ranges for operating the drives, configuration examples with recommended parameter settings, and troubleshooting steps.
- Facts Worth Knowing about AC Drives, available for download on www.danfoss.com.
- Other supplemental publications, drawings, and guides are available at www.danfoss.com.
Latest versions of Danfoss product guides are available for download at http://drives.danfoss.com/downloads/portal/.
Abbreviations
Table 2: Abbreviations Related to Functional Safety
Abbrevia- tions | Reference | Description |
---|---|---|
B10d | – | Number of cycles until 10% of the components have a dangerous failure |
(for pneumatic and electromechanical components).
Cat.| EN ISO 13849-1:2015| Category, level “B, 1–4”
CCF| –| Common cause failure
FIT| –| Failure in time: 1E-9/hour
HFT| EN IEC 61508-4:2010| Hardware fault tolerance: HFT = n means that n+1
faults could cause a loss of the safety function.
Abbrevia- tions| Reference| Description
---|---|---
MTTFd| EN ISO 13849-1:2015| Mean time to failure – dangerous. Unit: Years are
divided into Low, Medium, and High.
PFH| EN IEC 61508-4:2010| Probability of dangerous failures per hour. Consider
this value if the safety device is operated in high demand or continuous mode
of operation, where the frequency of demands for operation made on a safety-
related system is greater than 1 per year.
PFD| EN IEC 61508-4:2010| Average probability of failure on demand, value used
for low demand operation.
PL| EN ISO 13849-1:2015| Discrete level used to specify the ability of safety-
related parts of control systems to
perform a safety function under foreseeable conditions. Levels divided into a
to e.
PLr| –| Required performance level (the required performance level for a
particular safety
function).
SIL| EN IEC 61508-4:2010| Safety integrity level
STO| EN IEC 61800-5-2:2017| Safe Torque Off
SS1| EN IEC 61800-5-2:2017| Safe Stop 1
SRECS| –| Safety-related electrical control system
SRP/CS| EN ISO 13849-1:2015| Safety-related parts of control systems
PDS/SR| EN IEC 61800-5-2:2017| Power Drive System (safety-related)
Safety
Qualified Personnel for Working with Functional Safety
Only qualified personnel can install, configure, commission, maintain, and
decommission functional safety features and functions. Qualified personnel for
working with functional safety features are qualified electrical engineers, or
persons who have received training from qualified electrical engineers, and
are suitably experienced to operate devices, systems, plants, and machinery in
accordance with the general standards and guidelines for safety technology.
Furthermore, they must:
-
Be familiar with the basic regulations concerning health and safety/accident prevention.
-
Have read and understood the safety guidelines given in this manual.
-
Have a good knowledge of the generic and specialist standards applicable to the specific application.
Installers and system designers of power drive systems (safety-related) (PDS(SR)) are responsible for: -
Hazard and risk analysis of the application.
-
The overall safety of the application.
-
Identifying safety functions required and allocating SIL or PL to each of the functions, other subsystems, and the validity of signals and commands from them.
-
Designing appropriate safety-related control systems, such as hardware, software, and parameterization.
General Safety Considerations
When installing or operating the AC drive, pay attention to the safety
information given in the instructions.
For more information about safety guidelines for installation, see the
product-specific safety guide that is included in the drive shipment. For more
information about safety guidelines for operating the drive, see the product-
specific operating guide.
N O T I C E
After installing the safety functions, perform a commissioning test.
A successful commissioning test is required after the initial installation,
and after each change to the installation or application
involving functional safety.
- If the commissioning test fails, safe operation cannot be guaranteed.
See 5 Commissioning for more information on performing the commissioning test.
WARNING
RISK OF ELECTRIC SHOCK
The STO safety function does not provide electrical safety. The STO function itself is not sufficient to implement the Emergency Off function as defined by IEC 60204-1:2018. Using the STO function to implement Emergency-Off may lead to death or personal injury.
- Emergency-Off requires measures of electrical isolation, for example, by switching off mains via an extra contactor.
iC7 Functional Safety
Safe Torque Off (STO)
NOTICE
Select and apply the components in the safety control system appropriately to
achieve the required level of operational safety.
Before integrating and using STO in an installation, carry out a thorough risk
analysis on the installation to determine whether the STO functionality and
safety levels are appropriate and sufficient.
The Safe Torque Off (STO) function is a component in a safety control system.
STO prevents the unit from generating the power required to rotate the motor.
The iC7 drives are available with:
- Safe Torque Off (STO), as defined by EN IEC 61800-5-2:2017.
- Stop category 0, as defined in EN IEC 60204-1:2018.
The STO function is available for iC7-Automation drives with functional safety option code +BEF1. Specific hardware revisions are listed in the appendix of the functional safety certificate.
STO Activation
The STO function is activated by removing the voltages at the STO inputs of
the frequency converter.
By connecting the frequency converter to external safety devices providing a
safe delay, an installation for a Safe Stop 1 can be obtained.
External safety devices must fulfill the required Cat./PL or SIL when
connected to STO inputs.
With default settings, the frequency converter issues a fault, trips the unit
and coasts the motor to a stop, when the STO function is activated. Manual
restart is required.
Use the STO function to stop the frequency converter in situation, where a
safety function is required. In normal operating mode when STO is not
required, use the standard stop function instead.
Automatic/Manual Restart Behavior
The STO default state prevents unintended restarts (Restart Prevention Behavior).
NOTICE
The prevention of unintended restart after STO deactivation does not fulfill a SIL 2 or SIL 3 requirement. If unintended restart is critical to the installation, this has to be controlled by the use of STO, both after STO activation and at normal start-up scenarios, for example after normal power cycle.
CAUTION
The default restart behavior is set to Manual. Before switching to Automatic,
ensure that requirements of EN ISO 12100:2011
paragraph 6.3.3.2.5 are fulfilled.
Terminating STO and Resuming Normal Operation.
- Reapply 24 V DC supply to STO inputs.
- Give a reset signal (via bus, digital I/O, or the control panel.
Set the STO function to automatic restart by setting the value of parameter
7.2.1 Safe Torque Off Response from default
value Fault (manual reset) to value Warning (automatic reset).
Automatic reset means that STO is terminated and normal operation is resumed,
when the 24 V DC is applied to STO
inputs. No reset signal is required.
System Configuration Security
iC7 drives are equipped with a hardware security chip, and the application
software includes both mandatory and configurable security features that
prevent unauthorized access to the drive, ensure secure connectivity to the
drive, and protect the drive against unauthorized software modifications.
For more details on the security features included in the application
software, refer to application software documentation.
Operating Guide
Configurable security features can be adjusted according to application requirements. Depending on the software version of the frequency converter, the parameters can be password-protected.
Frequency Converters with Functional Safety Group 1 (Not Upgradable)
Frequency converters with STO (+BEF1) provide the Safe Torque Off (STO) safety
function with a dual-channel, galvanically isolated input, and an STO feedback
signal for diagnostic purposes.
The drive integrates the STO functionality via the functional safety I/O
terminals as described in Table 3.
The iC7 drive with STO functionality is designed and approved suitable for the
requirements of:
- Category 3 in EN ISO 13849-1.
- Performance Level “e” in EN ISO 13849-1.
- SIL 3 in IEC 61508 and EN 61800-5-2.
The STO safety function is active if one or both of the STO inputs are not
connected to a +24 V signal. The frequency converter is not able to go to the
RUN state. For more information, see Table 4.
Prerequisites for normal operation (STO function is not active) are:
- STO A and STO B signals are energized.
- No internal faults are active.
All control input and outputs are galvanically isolated from supply voltage (PELV) and other high voltage terminals, unless otherwise specified.
Table 3: Functional Safety I/O Terminals in Frequency Converters
Terminal X31 | Terminal X32 |
---|---|
Numbering | Terminal Name |
Terminal Name | Functions |
41 | 24 V |
42 | S.INA+ |
43 | S.INB+ |
44 | S.FB+ |
Table 4: Instances of the STO Function and STO Feedback Output
STO inputs| Operating conditions| STO function| STO feedback
signal| Fault or warning text
---|---|---|---|---
Both inputs energized with 24V DC| Normal operation| Deactivated| Deactivated|
No faults or warnings
Power removed from both in- puts| STO demand| Activated| Activated| “STO
activated” (1)
Only one input energized| Failure in demand or due to internal fault|
Activated| Deactivated| “STO – Fault [channel name]” (2)
- Regular STO demand: Can be either fault or warning depending on restart settings.
- Failure in demand or due to internal fault (always a “fault”, not configurable). Indicated after discrepancy timer (500 ms) elapsed.
STO Properties
For flexible adaptation to the safety system, the STO inputs contain the following properties:
- Galvanic isolation of terminals: The functional safety I/O terminal blocks on the control board (X31, X32) have separate, galvanically isolated inputs to allow, for example, interchanging of the polarities of the STO input terminals as shown in Illustration 7 and Illustration 8.
- Test pulse filtering: Several control modules test their safe outputs using Test Pulse Pattern (on/off tests), to identify faults due to either short or cross circuiting. When connecting the STO inputs with a safe output of a control module, test pulses shall not activate STO. For that reason, test pulses for no longer than 2 ms will be ignored on the STO input lines.
Illustration 1: Test Pulse Filtering
- Asynchronous input tolerance: The input signals at the STO terminals are not always synchronous. If the discrepancy between the two signals is longer than 500 ms, the drive indicates a STO fault as described in Table 4. This feature does not delay the activation of the STO function.
STO Failure
An internal hardware failure might lead to a mode where an external STO
request does not lead to the de-energizing of the motor.
The PFH/PFD and MTTF values stated in 7.1 Functional Safety Standards and
Performance reflect the probability of this fault.
Any other STO-related, internal failures lead directly to an unrequested
activation of the STO function, or effect only one of the 2 redundant STO
channels. Failures effecting a single channel are detectable when performing
the diagnostic test specified in 6 Operation and Maintenance.
STO Feedback
STO feedback is a single channel feedback signal which can be used for diagnostic purposes, and for providing an indication of an active STO. It can help to achieve better safety capability on system level, for example, in retrofit cases, where a diagnostic feedback to the safety system is required.
Illustration 3: STO Feedback Example (1/2)
It can also be used as a digital output for providing a status signal. In this
case the load could be a digital input of a PLC.
Illustration 4: STO Feedback Example (2/2)
The STO feedback works similar to a contactor which is closed as soon as both STO input channels are de-energized.
Installation
STO Installation for Frequency Converters with Functional Safety Group 1 (STO – Not Upgradable)
For motor connection, AC mains connection, and control wiring, follow the
instructions for safe installation in the documentation shipped with the
drive. All functional safety related wiring must be done on terminal blocks
X31 and X32.
See Illustration 5 for the location of the terminals.
NOTICE
If multi-stranded wires are used in the installation, ferrules or other
suitable means must be used to prevent a single core from
short-circuiting with adjacent pins.
Illustration 5: Functional Safety Terminals
Table 5: Functional Safety I/O Terminals in Frequency Converters
Terminal X31| | | Terminal X32|
---|---|---|---|---
Numbering| Terminal Name| Functions| Numbering|
Terminal Name| Functions
41| 24 V| + 24 V DC Output| 45| GND| 0 V/GND
42| S.INA+| + STO Input Channel A| 46| S.INA–| – STO Input Channel A
43| S.INB+| + STO Input Channel B| 47| S.INB–| – STO Input Channel B
44| S.FB+| + STO Feedback| 48| S.FB–| – STO Feedback
The frequency converter is shipped without any wiring to the functional safety I/O terminals. As a result, all safe inputs are de-energized and STO is active.
- If the STO safety function is not needed, wire the terminal block as shown in Illustration 6, or use the STO jumper clips from the accessory bag, and mount them on X31 and X32. This ensures that both STO inputs are energized with 24 V DC for enabling normal operation.
Connection Examples
Due to the galvanic isolation of the STO inputs, various connections and
different polarities are possible in the wiring.
For example, connect a safety actuator to STO input terminals, and set the
voltage references as shown in Illustration 7 and Illustration 8. Setups with
the same voltage level on both channels (+24 V) are supported, but also setups
with different voltage levels (+24 V and GND).
N O T I C E
To avoid stacking and drifting of voltages to a dangerous level, GND PELV of the drive and the external safety device must be interconnected.
Illustration 7: STO Connection Example for Using the Same Polarities (Channel A and Channel B = 24 V)
Illustration 8: STO Connection Example for Using Different Polarities
For other wiring examples, see application software documentation.
Commissioning
Safety Instructions for Commissioning
See 2 Safety and the relevant drive operating guides for more instructions on safety. Always observe the instructions provided by the motor manufacturer.
WARNING
RESIDUAL ROTATION
The STO function can be used for asynchronous, synchronous, and permanent magnet motors. Two faults can occur in the power semiconductor of the drive. When using synchronous or permanent magnet motors, a residual rotation can result from the faults. The rotation can be calculated to angle = 360/(number of poles). The application using synchronous or permanent magnet motors must consider this residual rotation and ensure that it does not pose a safety risk. The situation is not relevant for asynchronous motors.
Commissioning Test
After installation and before first operation, a commissioning test using STO is required. The commissioning test is also required after each modification of the installation or application that involves STO.
N O T I C E
After installing the safety functions, perform a commissioning test.
A successful commissioning test is required after the initial installation,
and after each change to the installation or application involving functional
safety.
- If the commissioning test fails, safe operation cannot be guaranteed.
To perform a commissioning test:
- See 5.2.1 Commissioning Test for STO Applications in Manual Restart Mode if STO is set to manual restart mode (parameter 7.2.1 Safe Torque Off Response is set to default setting Fault, reset required (manual reset).
- See 5.2.2 Commissioning Test for STO Applications in Automatic Restart Mode if STO is set to automatic restart mode (parameter 7.2.1 Safe Torque Off Response is set to Warning, no reset required (automatic reset).
Commissioning Test for STO Applications in Manual Restart Mode
Table 6: Commissioning Test in Manual Restart Mode
Test procedure | Approved |
---|---|
1 | Power on the frequency converter. |
2 | Check that no safety faults are present. |
3 | Start the motor. |
4 | Remove the 24 V DC voltage supply to both STO input terminals using the |
safety device while the frequency converter drives the motor (that is, the
mains supply is not interrupted).| □
5| Verify that the motor coasts.
It may take a long time for the motor to stop.
| □
6| If a control panel is mounted, check if STO activated is shown on the
control panel.| □
If the control panel is not mounted, check if STO activated is listed in
the event log.
7| If the STO feedback is utilized, verify that STO is activated by checking
the state of the STO Feedback. See Illustration 4.| □
8| Reapply 24 V DC to STO inputs.| □
Test procedure| Approved
---|---
9| Ensure that the motor remains in the coasted state, and any connected
relays remain activated.| □
10| Send a reset signal via fieldbus, digital I/O, or the control panel.| □
11| Ensure that the motor becomes operational and runs within the original
speed range.| □
Commissioning Test for STO Applications in Automatic Restart Mode
Table 7: Commissioning Test in Automatic Restart Mode
Test procedure | Approved |
---|---|
1 | Power on the frequency converter. |
2 | Check that no safety faults are present. |
3 | Start the motor. |
4 | Remove the 24 V DC voltage supply to both STO input terminals using the |
safety device while the frequency converter drives the motor (that is, the
mains supply is not interrupted).| □
5| Verify that the motor coasts.
It may take a long time for the motor to stop.
| □
6| If a control panel is mounted, check if STO activated is shown on the
control panel.| □
If the control panel is not mounted, check if STO activated is listed in
the event log.
7| If the STO feedback is utilized, verify that STO is activated by checking
the state of the STO Feedback. See Illus- tration 4.| □
8| Reapply 24 V DC to STO inputs.| □
9| Ensure that the motor becomes operational and runs within the original
speed range.| □
Operation and Maintenance
Functional Tests
- It is required for PL e or SIL3 to conduct a functional test every 3 months to detect any failure or malfunction of the STO functionality.
- It is required for PL d or SIL2 to conduct a functional test every 12 months to detect any failure or malfunction of the STO functionality.
- It is recommended, but not required for PL c or SIL1 to conduct a functional test every 12 months to detect any failure or malfunction of the STO functionality.
NOTICE
If the functional test fails, safe operation cannot be guaranteed.
- Conduct the functional test by performing the steps described in 6.1.1 Functional Test Using the STO Feedback Signal or
6.1.2 Functional Test Without Using the STO Feedback Signal.
Functional Test Using the STO Feedback Signal
The feedback signal (that is, Reference) is active whenever the STO function is activated internally by both redundant STO channels (A+B). It is an easy indicator that both channels are working.
Table 8: Functional Test Using the STO Feedback Signal
Test procedure | Approved |
---|---|
1 | Power on the frequency converter. |
2 | Check that no safety faults are present. |
3 | Start the motor. |
4 | Verify that the STO Feedback output does not signal an active STO. |
5 | Activate the STO function by removing the 24 V DC voltage supply to **STO |
input channel A and B simultaneously while the frequency converter drives
the motor (that is, the mains supply is not interrupted).| □
6| Verify that the motor coasts.
It may take a long time for the motor to stop.| □
7| Verify that the STO Feedback output signals an active STO. The output
signals a full STO only when both channels are invoked.| □
8| Give a start command to verify that the STO function blocks the drive’s
operation. The motor must not start.| □
9| Reapply 24 V DC to STO inputs.| □
10| Optional step, only with the manual reset mode setting:**
Send a reset signal via fieldbus, digital I/O, or control panel.
| □
11| Ensure that the motor becomes operational and runs within the original
speed range.| □
Functional Test Without Using the STO Feedback Signal
As an alternative solution, it is also possible to verify the STO function without the feedback signal. In this case, both channels have to be tested separately.
Table 9: Functional Test Without Using the STO Feedback Signal
Test procedure | Approved |
---|---|
1 | Power on the frequency converter. |
2 | Check that no safety faults are present. |
Test procedure | Approved |
--- | --- |
3 | Start the motor. |
4 | Remove the 24 V DC voltage supply to STO input channel A terminals |
while the frequency converter drives the motor (that is, the mains supply is
not interrupted).| □
5| Verify that the motor coasts.
It may take a long time for the motor to stop.| □
6| If a control panel is mounted, check if STO – Fault Ch A is shown on
the control panel.| □
7| If the control panel is not mounted, check if STO – Fault Ch A is
listed in the event log.| □
8| Give a start command to verify that the STO function blocks the drive’s
operation. The motor must not start.| □
9| Reapply 24 V DC to STO inputs.| □
10| Send a reset signal via fieldbus, digital I/O, or control panel.| □
11| Ensure that the motor becomes operational and runs within the original
speed range.| □
12| Remove the 24 V DC voltage supply to STO input channel B terminals
while the frequency converter drives the motor (that is, the mains supply is
not interrupted).| □
13| Verify that the motor coasts.
It may take a long time for the motor to stop.| □
14| If a control panel is mounted, check if STO – Fault Ch B is shown on
the control panel.| □
15| If the control panel is not mounted, check if STO – Fault Ch B is
listed in the event log.| □
16| Give a start command to verify that the STO function blocks the drive’s
operation. The motor must not start.| □
17| Reapply 24 V DC to STO inputs.| □
18| Send a reset signal via fieldbus, digital I/O, or control panel.| □
19| Ensure that the motor becomes operational and runs within the original
speed range.| □
Diagnostic Tests
If the STO feedback signal is utilized, conduct an extra test for SIL3 every 24 months to detect any STO feedback functionality failures.
Table 10: Diagnostic Test for STO Feedback Signal
Test procedure | Approved |
---|---|
1 | Power on the frequency converter. |
2 | Check that no safety faults are present. |
3 | Start the motor. |
4 | Verify that the STO Feedback output does not signal an active STO. |
5 | Remove the 24 V DC voltage supply to STO input channel A terminals |
while the frequency converter drives the motor (that is, the mains supply is
not interrupted).| □
6| Verify that the motor coasts.
It may take a long time for the motor to stop.| □
7| If a control panel is mounted, check if STO – Fault Ch A is shown on
the control panel.| □
Test procedure| Approved
---|---
8| If the control panel is not mounted, check if STO – Fault Ch A is
listed in the event log.| □
9| Verify that the STO Feedback output does not signal an active STO. (The
output signals a full STO only when both channels are invoked.)| □
10| Give a start command to verify that the STO function blocks the drive’s
operation. The motor must not start.| □
11| Reapply 24 V DC to STO inputs.| □
12| Send a reset signal via fieldbus, digital I/O, or control panel.| □
13| Ensure that the motor becomes operational and runs within the original
speed range.| □
14| Remove the 24 V DC voltage supply to STO input channel B terminals
while the frequency converter drives the motor (that is, the mains supply is
not interrupted).| □
15| Verify that the motor coasts.
It may take a long time for the motor to stop.| □
16| If a control panel is mounted, check if STO – Fault Ch B is shown on
the control panel.| □
17| If the control panel is not mounted, check if STO – Fault Ch B is
listed in the event log.| □
18| Verify that the STO Feedback output does not signal an active STO. (The
output signals a full STO only when both channels are invoked.)| □
19| Give a start command to verify that the STO function blocks the drive’s
operation. The motor must not start| □
20| Reapply 24 V DC to STO inputs.| □
21| Send a reset signal via fieldbus, digital I/O, or control panel.| □
22| Ensure that the motor becomes operational and runs within the original
speed range.| □
Specifications
Functional Safety Standards and Performance
All safety functions in the iC7 drives meet the requirements of the standards listed in this chapter.
Table 11: Functional Safety Standards and Performance
Directive or Standard | Version |
---|---|
European Union directives | Machinery Directive (2006/42/EC) |
13849-1:2015,
EN ISO 13849-2:2012
EN IEC 61800-5-2:2007
EMC Directive (2014/30/EU)| EN IEC 61800-3:2018 – second environment
EN IEC 61326-3-1:2017
Low Voltage Directive (2014/35/EU)| EN IEC 61800-5-1:2017
Safety standards| Safety of Machinery| EN ISO 13849-1:2015, IEC
60204-1:2018
Functional Safety| IEC 61508-1:2010, IEC 61508-2:2010, EN IEC 61800-5-2:2017
Safety function| EN IEC 61800-5-2:2017 Safe Torque Off (STO)
IEC 60204-1:2018 Stop Category 0
Safety performance| EN ISO 13849-1:2015
Category| Cat 3
Coverage of diagnostic (functional) test| >90% (Medium)
Performance Level| Up to PL e
Maximum diagnostic test interval for related performance level| PL e: 3 months
PL d: 12 months
Mean Time to Dangerous Failure| High (100 years per channel)
IEC 61508:2010
Safety Integrity Level| Up to SIL 3
Maximum diagnostic test interval for related safety integrity level| SIL 3: 3
months
SIL 2: 12 months
Probability of Dangerous Failure per Hour| PFH: < 8 FIT
Probability of Dangerous Failure on Demand| PFD: < 5·10-4
HFT| Hardware Fault Tolerance = 1
Subsystem Classification| Type A
Proof Test Interval T1| 20 years
Mission time TM| 20 years
Directive or Standard| Version
---|---
Reaction time| Input to output response time| < 30 ms (1)
Fault reaction time| < 30 ms
Mode of operation| High demand, Low demand, and Continuous
- Input to output response time with shielded cables. Otherwise, a maximum of 20 ms might be added to this value under worst case EMC conditions.
Technical Data
Control input and outputs are galvanically isolated from supply voltage (PELV) and other high voltage terminals, unless otherwise specified.
Table 12: 24 V digital input for STO input (Functional Safety Group 1, +BEF1)
Function | Data |
---|---|
Input type | Single ended/floating |
Logic | PNP |
Voltage level | 0–24 V DC |
Voltage level, logic 0 PNP | <5 V |
Voltage level, logic 1 PNP | >11 V |
Maximum voltage on input @functional | 30 V |
Maximum voltage on input @ safe state | 60 V |
Input current | 8 mA > Ic > 5 mA @ 24 V |
Equivalent input resistance | 3 kΩ < Ri < 4.7 kΩ@ 24 V |
Isolation | Functional |
Reverse polarity protection | Yes |
Max input current off-state | 0.1 mA |
Table 13: 24 V digital outputs for STO feedback
Function | Data |
---|---|
Output type | Sink/source |
Voltage rating | 24 V DC open collector /60V max |
Current rating | 50 mA |
Isolation | Yes |
Overload protection | Yes |
Reverse polarity protection | Yes |
ON state voltage | >17.4 V |
Off state leakage current | 0.1 mA |
Table 14: Auxiliary Voltages
Function | Data |
---|---|
24 V output, functional safety (X31, X32) | Output voltage |
Max load | 100 mA |
Operating Conditions
Table 15: Operating Conditions for Functional Safety
Function | Data |
---|---|
Operating temperature | According to the AC drive specifications. |
Storage temperature | -40 °C…+80 °C (-40 °F…+176 °F) |
Air humidity | According to the AC drive specifications (non-condensing). |
Operating altitude | According to the AC drive specifications. |
Environmental conditions | The product must be installed in an environment |
corresponding to EN IEC 61800-5-1:2017 PD2 – non-condensing.
For PD2 condensing environments, the product must be installed in IP54/NEMA 12 cabinet as per EN IEC 60529 AMD 2:2013 , or similar.
Check the operating conditions for each drive from the product-specific design
guide or operating guide.
Latest versions of Danfoss product guides are available for download at
http://drives.danfoss.com/downloads/portal/.
Cable Specifications
Table 16: Cable Sizing for Connectors X31, X32
Wire type| Cross section [mm 2 (AWG)]| Stripping length [mm
(in)]
---|---|---
Solid| 0.5-1.5 (24-16)| 10 (0.4)
Flexible| 0.5-1.5 (24-16)| 10 (0.4)
Flexible with ferrule w/o plastic sleeve| 0.5-1.5 (24-16)| 10 (0.4)
Flexible with ferrule w plastic sleeve| 0.5 (24)| 10 (0.4)
Index
+
+BEF1…………………………………………………………………………………………………… 9
A
Abbreviations………………………………………………………………………………………5
Additional documentation………………………………………………………………..5
C
Change log…………………………………………………………………………………………..5
F
Functional safety I/Os……………………………………………………………….. 21, 21
Functional safety inputs…………………………………………………………….21, 21
P
Product information………………………………………………………………………….. 5
Purpose of the manual……………………………………………………………………….5
Q
Qualified personnel…………………………………………………………………………….7
S
Safe Torque Off……………………………………………………………………………………8
Safety considerations………………………………………………………………………… 7
Safety precautions………………………………………………………………………………7
Standards
Functional safety……………………………………………………………………… 20
Standards and directives
ISO 13849-1………………………………………………………………………………….5
IEC 61508…………………………………………………………………………………….. 5
IEC 61800-5-2……………………………………………………………………………… 5
EN 60204-1………………………………………………………………………………….. 7
STO………………………………………………………………………………………………………..8
Support material………………………………………………………………………………… 5
V
Version history……………………………………………………………………………………. 5
Customer support
Ulsnaes 1
DK-6300 Graasten
drives.danfoss.com
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References
- Global AC drive manufacturer - Danfoss Drives | Danfoss
- Search | Danfoss
- Engineering Tomorrow | Danfoss
- Engineering Tomorrow | Danfoss
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