Danfoss iC7-Automation iC7 Series Profinet Installation Guide Product Information Product Usage Instructions
- May 15, 2024
- Danfoss
Table of Contents
- iC7-Automation iC7 Series Profinet
- Product Information
- Specifications
- Product Overview
- Fieldbus Cable Connections
- PROFINET Configuration
- Parameter Access
- Troubleshooting
- Product Usage Instructions
- Introduction and Safety
- Purpose of the Operating Guide
- Q: What should I do if the fieldbus indicator LEDs show an
iC7-Automation iC7 Series Profinet
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Product Information
Specifications
- Series: iC7 Series PROFINET
- Communication Protocol: PROFINET RT
- Website: drives.danfoss.com
Product Overview
The iC7 Series PROFINET is designed to provide seamless
integration into industrial automation systems utilizing the
PROFINET communication protocol. It offers advanced features and
technical data for efficient control and monitoring of drives.
Fieldbus Cable Connections
Proper EMC-compliant installation is crucial for reliable
performance. Ensure correct grounding and cable routing to minimize
electromagnetic interference.
PROFINET Configuration
Configure the Ethernet interface, set the station name, handle
GSDML files, and establish general connectivity settings for
optimal PROFINET operation.
Parameter Access
Access and modify drive parameters efficiently using the
provided overview and PROFIdrive parameter numbers.
Troubleshooting
Utilize diagnostics, PROFINET reports, port mirroring settings,
drive identification, and fieldbus indicator LEDs for effective
issue resolution.
Product Usage Instructions
Introduction and Safety
Purpose of the Operating Guide
The operating guide serves as a comprehensive resource for
configuring, controlling, and troubleshooting the iC7 Series
PROFINET drives. It is intended for qualified personnel familiar
with relevant technologies.
FAQ
Q: What should I do if the fieldbus indicator LEDs show an
error?
A: Refer to the troubleshooting section in the operating guide
to identify and resolve the issue indicated by the fieldbus
indicator LEDs.
“`
Operating Guide
iC7 Series PROFINET
PROFINET RT
drives.danfoss.com
iC7 Series PROFINET
Operating Guide
Contents
1 Introduction and Safety
1.1 Purpose of the Operating Guide 1.2 Additional Resources 1.3 Safety Symbols
1.4 Safety Precautions 1.5 Abbreviations 1.6 Version History
2 Product Overview
2.1 PROFINET Features and Technical Data 2.2 Communication Profiles and
Objects 2.3 iC Speed Profile
2.3.1 Control Word (CTW) in iC Speed Profile 2.3.2 Status Word (STW) in iC
Speed Profile 2.4 PROFIdrive Standard Telegram 1 2.4.1 Control Word (CTW) in
PROFIdrive Standard Telegram 1 2.4.2 Status Word (STW) in PROFIdrive Standard
Telegram 1 2.4.3 PROFIdrive State Machine 2.5 Submodules 2.5.1 Functional
Extension Options 2.6 Network Topologies 2.6.1 Line Topology 2.6.2 Star
Topology 2.6.3 Ring Topology
3 Fieldbus Cable Connections
3.1 Prerequisites for Installation 3.1.1 Communication Interface X1/X2 in
Frames FA02FA12 3.1.2 Communication Interface X1/X2 in Frames FK06FK12
3.2 EMC-compliant Installation 3.2.1 Grounding 3.2.2 Cable Routing
4 PROFINET Configuration
4.1 Configuring the Ethernet Interface 4.2 Configuring PROFINET Name of
Station 4.3 GSDML (Device Description File) 4.4 Reference Handling
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4.5 General Connectivity Settings
5 Parameter Access
5.1 Parameter Access Overview 5.2 PROFIdrive Parameter Numbers
6 Troubleshooting
6.1 Diagnostics 6.2 PROFINET Report 6.3 Configuring Port Mirroring Settings
6.4 Identifying a Drive 6.5 Fieldbus Indicator LEDs
Contents
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Introduction and Safety
1 Introduction and Safety
1.1 Purpose of the Operating Guide
This operating guide provides information about configuring the system,
controlling the drive, accessing parameters, programming, troubleshooting, and
some typical application examples. The operating guide is intended for use by
qualified personnel, who are familiar with the iC7 drives, PROFINET
technology, and the PC or PLC that is used as a master in the system. Read the
instructions before configuring PROFINET, and follow the procedures in this
guide.
1.2 Additional Resources
Additional resources are available to help understand the features, and safely
install and operate the iC7 products: · The safety guide, which provides
important safety information related to installing iC7 drives. · The
installation guides, which cover the mechanical and electrical installation of
drives, functional extension options, or other
extra components. · The application guides, which provide instructions on
setting up the drive for a specific end-use. · Facts Worth Knowing about AC
Drives, available for download on www.danfoss.com. · Other supplemental
publications, drawings, and guides are available at www.danfoss.com. Latest
versions of Danfoss product documentation are available for download at
http://drives.danfoss.com/downloads/portal/.
1.3 Safety Symbols
The following symbols are used in this guide:
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury.
NOTICE
Indicates information considered important, but not hazard-related (for
example, messages relating to property damage).
1.4 Safety Precautions
WARNING
HIGH VOLTAGE AC drives contain high voltage when connected to AC mains input,
DC supply, or load sharing. Failure to perform installation, start-up, and
maintenance by qualified personnel can result in death or serious injury.
– Only qualified personnel must perform installation, start-up, and
maintenance.
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Introduction and Safety
WARNING
UNINTENDED START When the drive is connected to the AC mains or connected on
the DC terminals, the motor may start at any time, causing risk of death,
serious injury, and equipment or property damage.
– Press [Off] on the control panel – if present – before configuring
parameters. – Make sure that the drive cannnot be started by external switch,
a fieldbus command, an input reference signal from the con-
trol panel, via remote operation using MyDrive® software tools, or after a
cleared fault condition.
– Disconnect the drive from all power sources whenever personal safety
considerations make it necessary to avoid unintended
motor start.
– Check that the drive, motor, and any driven equipment are in operational
readiness.
DANGER
DISCHARGE TIME The drive contains DC-link capacitors, which can remain charged
even when the drive is not powered. High voltage can be present even when the
warning indicator lights are off. Failure to wait the specified time after
power has been removed before performing service or repair work could result
in death or serious injury.
– Stop the motor. – Disconnect AC mains, permanent magnet type motors, and DC-
link connections to other drives. – Wait for the capacitors to discharge fully
before performing any service or repair work. The exact discharge time is
shown on
the front cover of the drive.
– Use a measuring device to make sure that there is no voltage, before opening
the drive or performing any work on the ca-
bles.
WARNING
LEAKAGE CURRENT HAZARD Leakage currents exceed 3.5 mA. Failure to ground the
drive properly can result in death or serious injury.
– Ensure that the minimum size of the ground conductor complies with the local
safety regulations for high touch current
equipment.
WARNING
EQUIPMENT HAZARD Contact with rotating shafts or electrical equipment can
result in death or serious injury.
– Ensure that only trained and qualified personnel perform installation,
start-up, and maintenance. – Ensure that electrical work conforms to national
and local electrical regulations. – Follow the procedures in this guide.
CAUTION
INTERNAL FAILURE HAZARD An internal failure in the drive can result in serious
injury when the drive is not properly closed.
– Ensure that all safety covers are in place and securely fastened before
applying power.
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1.5 Abbreviations
Abbreviation CTW DAP DCP DHCP DO DU EMC I/O IP IRT LED LLDP LSB MAP MAV MRC
MRM MRP MRV MSB PAP PC PCD PDEV PLC PNU PPO REF RFG RT STW
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Definition Control word Device access point Discovery and configuration protocol Dynamic host configuration protocol Drive object Drive unit Electromagnetic compatibility Input/Output Internet protocol Isochronous real time Light-emitting diode Link layer discovery protocol Least significant bit Module access point Main actual value Media redundancy client Media redundancy manager Media redundancy protocol Main reference value Most significant bit Parameter access point Personal computer Process channel data P-Device Programmable logic controller Parameter number Process parameter object Reference Ramp frequency generator Real time Status word
Introduction and Safety
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iC7 Series PROFINET Operating Guide
Introduction and Safety
1.6 Version History
This guide is regularly reviewed and updated. All suggestions for improvement
are welcome. The original language of this guide is English.
Table 1: Version History Version
Remarks
AQ408626183394, version 0101
The information in this version applies to PROFINET RT OS7PR (+BAPR).
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Product Overview
2 Product Overview
2.1 PROFINET Features and Technical Data
Fieldbus options for iC7 are integrated in the control board. Fieldbuses are
enabled on communication interfaces X1 and X2 only. Modbus TCP is offered as
standard, and other protocols such as PROFINET RT can be selected in the
configurator when ordering a drive, or alternatively, they can be activated
later by a proof-of-purchase token.
Table 2: PROFINET Model Codes Model code
Description
+BAPR
PROFINET RT OS7PR
PROFINET is the Ethernet-based automation standard of PROFIBUS and PROFINET International (PI) for the implementation of an integrated and consistent automation solution based on Industrial Ethernet. PROFINET supports the integration of distributed field devices and time-critical applications in switched Ethernet networks. It also supports the integration of component- based distributed automation systems for vertical and horizontal integration of networks.
Table 3: PROFINET Features Feature
Technical data
Cyclic response
1 ms update cycle
PROFINET RT Conformance Class B (CC-B)
Data consistency with submodule
Diagnostics
PROFINET Extended Diagnostics
PROFINET Diagnostics (ALARM CR)
Connection
MRP (Media Redundancy Protocol)
LLDP/SNMP
Netload Class III, Advanced robustness against net load
IPv4
Addressing mode: DCP, STATIC, DHCP/BOOTP
System integration
GSDML for iC7-Automation application software · GSDML version 2.42: current version · GSDML version 2.35: compatible with legacy systems · GSDML version 2.31: compatible with legacy systems
2.2 Communication Profiles and Objects
The iC7 series complies with PROFINET and PROFIdrive standards, mandatory PNU
objects, PROFINET Extended Diagnostics, and a range of vendor-specific
profiles for product-specific applications.
Communication profiles are selected in parameter 10.3.1.2 Fieldbus profile.
Table 4: Communication Profiles and Supported Applications for iC7-Automation
Profile
iC7-Automation application software
Industry
Active Front End
Motion
PROFIdrive Application Class 1
X
X
PROFIenergy version 1.3
X
X
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Profile
PROFIdrive standard PNUs iC Speed Profile iC Active Front End Profile
iC7-Automation application software
Industry
Active Front End
X
X
X
X
Motion X X
2.3 iC Speed Profile
The iC Speed profile is used with the iC7 series. iC Speed profile differs
from the PROFIdrive profile, because it does not have a State Machine. It is
only controlled by the actual state 1/0 of the control bits, not the sequence
in which they are manipulated.
2.3.1 Control Word (CTW) in iC Speed Profile
Table 5: iC Speed Profile Control Word Bits
Bit
Name
number
Description
0+1
Preset reference 00 = Preset reference 1
selector
01 = Preset reference 2
10 = Preset reference 3
11 = Preset reference 4
2
Reserved
Reserved for future use.
Any control words sent to the device should keep this bit at 0 to ensure compatibility with future extensions of the control word.
3
No coast/Coast 1 = No function.
0 = Causes the frequency converter immediately to coast the motor.
4
No quick stop/ 1 = No function.
Quick stop
0 = Quick stops the frequency converter and ramps down the motor speed to stop as defined in
the quick-stop ramp parameter.
5
No hold/Hold 1 = No function.
output frequen- 0 = Holds the present output frequency (in Hz). cy
6
Start/No start 1 = If the other starting conditions are fulfilled, the selection allows the frequency converter to
start the motor.
0 = Stops the frequency converter and ramps down the motor speed as defined in the ramp-down parameter.
7
Fault acknowl- 01 = Acknowledge faults.
edge
Acknowledge is edge-triggered, when logic is changed from 0 to 1. Faults can only be acknowl-
edged if the trigger condition has been removed and any required acknowledgment has been
done.
0 = No function.
8
Jog/No jog
1 = Sets the output frequency to the jog speed defined in the jog speed parameter.
0 = No function.
9
Ramp select
1 = Ramp 2 is active.
0 = Ramp 1 is active.
10
Data valid
1 = Uses the process data (control by PLC).
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Bit
Name
number
11
Reserved
12
User defined
13
User defined
14
User defined
15
User defined
Description
0 = Ignores the current process data. This is linked to the submodule where
the CTW is present. If signals are to be covered, the CTW/STW profile (for
example, the iC Speed Profile) must be part of the signals list. Uses the
previously processed data when the data valid bit was true (no control by
PLC).
Reserved for future use.
These bits are reserved for application-specific advanced control. For more
information, refer to the application guide.
2.3.2 Status Word (STW) in iC Speed Profile
Table 6: iC Speed Profile Status Word Bits
Bit
Name
number
Description
0
Control ready/Control 1 = The device controls are ready and react to process data.
not ready
0 = The device controls are not ready do not react to process data.
1
Frequency converter
1 = The frequency converter is ready for operation.
ready/Frequency converter not ready
0 = The frequency converter is not ready for operation. This does not involve faults and warnings as they are indicated in their respective bits elsewhere.
2
Coasting/No coast
1 = There are no active coast signals, and the motor can start when a start signal is given.
0 = The frequency converter has an active coast signal and has released the motor.
3
Fault/No fault
1 = A fault has occurred, and an acknowledge signal is required to re- establish operation. 0 = There are no faults.
4
Reserved
Reserved
5
Reserved
Reserved
6
Reserved
Reserved
7
Warning/No warning
1 = A warning has occurred.
0 = There are no warnings.
8
Speed=reference/
1 = The present motor speed matches the present speed reference within a given toler-
Speed<>reference
ance. The tolerance is product specific.
0 = The motor runs, but the present speed is different from the present speed reference, for example while the speed ramps up or down during start or stop.
9
Bus control/Local opera- 1 = The device is controlled and reacting to I/O and process data.
tion
0 = The device does not react on commands from fieldbus, for 1 of the following reasons:
· CTW Bit 10 = 0.
· HMI is in local mode.
· MyDrive® Insight has taken control.
· Control places do not include fieldbus.
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Bit
Name
number
10
Frequency limit ok/Out
of frequency limit
Description
1 = The output frequency is within the defined motor limits. 0 = The output
frequency has exceeded the motor limits defined in parameters. The speed
limits are set by parameters: · P 5.8.3.1 Positive Speed Limit · P 5.8.3.2
Negative Speed Limit · P 5.8.3.3 Minimum Speed Limit
11
In operation/No opera- 1 = The process is running, and the motor could be running or starting at any time.
tion
0 = There are no active start requests, and the process does not run. The motor is in a coas-
ted state and is not started.
12
Reserved
13
Reserved
14
User defined
15
User defined
Reserved
Reserved
These bits are reserved for application-specific advanced control. For more
information, refer to the application guide.
2.4 PROFIdrive Standard Telegram 1
Standard telegram 1 is implemented according to PROFIdrive Application Class 1
profile as defined in the PROFIdrive standard and state machine diagram.
2.4.1 Control Word (CTW) in PROFIdrive Standard Telegram 1
Table 7: Control Word Bits in PROFIdrive Standard Telegram 1
Bit num- Name ber
Description
0
On-Off
1 = On. 0 = Off.
1
Coast stop
1 = No coast stop.
0 = Coast stop.
2
Quick stop
1 = No quick stop.
0 = Quick stop.
3
Operation
1 = Enable operation.
0 = Disable operation.
4
Ramp genera- 1 = Enable Ramp generator (RFG).
tor
0 = Reset Ramp generator. Output of the RFG is set to 0. The drive decelerates along the current
limit or along the voltage limit of the DC link.
5
Freeze
1 = Unfreeze ramp generator. 0 = Freeze ramp generator. Freezes the present output frequency (in Hz).
6
Enable set-
1 = Enable setpoint.
point
0 = Disable setpoint.
7
Fault acknowl- 0 1 = Acknowledge faults.
edge
Acknowledge is edge triggered, when changing from logic 0 to logic 1.
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Bit num- Name ber
Description 0 = No function.
8
Jog 1
1 = Jog 1 on. 0 = Jog 1 off. Operation is enabled, drive is in standstill and STW1 bit 4, 5, 6 = 0. The drive runs up along the ramp to jogging setpoint 1.
9
Jog 2
1 = Jog 2 on. 0 = Jog 2 off. Operation is enabled, drive is in standstill and STW1 bit 4, 5, 6 = 0. The drive runs up along the ramp to jogging setpoint 1.
10
Control by PLC 1 = Uses the process data (control by PLC).
0 = Ignores the current process data. This is linked to the submodule where the CTW is present. If signals are to be covered, the CTW/STW profile (for example, the iC Speed Profile) must be part of the signals list.
11
Reserved
Reserved for future use.
12
User defined These bits enable mapping application functionality of the drive to the control word. Mapping is
done through parameters. For more information, refer to the application guide.
13
User defined
14
User defined
15
User defined
2.4.2 Status Word (STW) in PROFIdrive Standard Telegram 1
Table 8: Status Word Bits in PROFIdrive Standard Telegram 1
Bit Number
Name
Description
0
Ready to switch on
1 = Ready to switch on.
0 = Not ready to switch on.
1
Ready to operate
1 = Ready to operate.
0 = Not ready to operate.
2
Operation enabled
1 = Operation enabled.
0 = Operation disabled.
3
Operation fault
1 = Fault present.
0 = No fault.
4
Coast stop
1 = Coast stop not activated (No OFF2). 0 = Coast stop activated (OFF2).
5
Quick stop
1 = Quick stop not activated (No OFF3). 0 = Quick stop activated (OFF3).
6
Switching on inhibi- 1 = Switching on inhibited.
ted
0 = Switching on not inhibited.
7
Warning
1 = A warning has occurred.
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Bit Number 8
9
10
11 12 13 14 15
Name
Description
0 = There are no warnings.
Speed=reference/ Speed<>reference
1 = The present motor speed matches the present speed reference within a given
tolerance. The tolerance is product specific.
0 = The motor runs, but the present speed is different from the present speed
reference. It could, for example, be the case while the speed ramps up/down
during start/stop.
Bus control/Local operation
1 = The device is controlled and reacting to I/O and Process data 0 = The
device does not react on commands from fieldbus, because of one of the
following reasons:
· CTW bit 10 = 0
· HMI is in local mode.
· MyDrive® Insight has taken control.
· Control places do not include fieldbus.
Frequency limit ok/Out of frequency limit
1 = The output frequency is within the defined motor limits. 0 = The output frequency has exceeded the defined motor limits given by parameters. The speed limits are set by parameters: · P 5.8.3.4 High Speed Warning · P 5.8.3.9 Low Speed Monitor Limit
User defined User defined User defined User defined User defined
These bits enable mapping application functionality of the drive to the status word. Mapping is done through parameters. For more information, refer to the application guide.
2.4.3 PROFIdrive State Machine
In the PROFIdrive control profile, the control bits perform different
functions:
· 03 perform the basic start-up and power-down functions.
· 410 perform application-oriented control.
· 1215 can be configured for different purposes.
See Illustration 1 for the basic state transition diagram, where control bits
03 control the transitions and the corresponding status bit indicates the
actual state. The black dots indicate the priority of the control signals.
Fewer dots indicate lower priority, and more dots indicate higher priority.
The general state diagram is defined in the PROFIdrive standard.
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e30bk784.10
S3: Switching ON inhibited STW bit 6=true 0, 1, 2=false
OFF AND No coast stop AND No quick stop
CTW bit 0=false AND bit 1=true AND bit 2=true
Coast stop OR quick stop CTW bit 1=false OR bit 2=false
S2: Ready for switching ON STW bit 0=true 1, 2, 6=false
Coast stop OR quick stop CTW bit 1=false OR bit 2=false
ON
OFF
CTW bit 0=true CTW bit 0=true
Coast stop CTW bit 1=false
S3: Switched ON STW bit 0,1=true 2, 6=false
Standstill
Coast stop CTW bit 1=false
Standstill
S5: Switching off STW bit 0, 1=true
bit 2, 6=false
Quick stop
Quick stop STW bit 2=false
Ramp stop
Enable
Disable
operation
operation
CTW bit 3=true CTW bit 3=false
ON
OFF
Quick stop
CTW bit 0=true CTW bit 0=false CTW bit 2=false
= 1st priority = 2nd priority = 3rd priority
S4: Operation STW bit 0, 1, 2=true 6=false
Illustration 1: General State Diagram
2.5 Submodules
In iC7 series, the exchange of process data values is done through submodules:
· Profile signals · Process data input and output signals.
Table 9: Input and Output Submodule Sizes Application
Submodules
Cyclic input data
PROFIdrive Standard telegram 1
[STW] [MAV]
iC Speed Profile
[STW] [MAV]
CTW 2 / STW 2
[STW2]
Application
Signal modules
Industry
4 signals (16 bytes) 8 signals (32 bytes) 12 signals (48 bytes) 16 signals (64 bytes) 20 signals (80 bytes)
Active Front End
4 signals (16 bytes) 8 signals (32 bytes) 12 signals (48 bytes) 16 signals (64 bytes)
Cyclic output data [CTW] [REF] [CTW] [REF] [CTW2] 4 signals (16 bytes) 8
signals (32 bytes) 12 signals (48 bytes) 16 signals (64 bytes) 20 signals (80
bytes)
N/A
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Product Overview
Application Motion
Submodules
Cyclic input data 20 signals (80 bytes)
4 signals (16 bytes) 8 signals (32 bytes) 12 signals (48 bytes) 16 signals (64
bytes) 20 signals (80 bytes)
Cyclic output data
4 signals (16 bytes) 8 signals (32 bytes) 12 signals (48 bytes) 16 signals (64
bytes) 20 signals (80 bytes)
Each of the selections in a signal module can comprise the following data
types:
· Boolean
· Unsigned 8/16/32
· Signed 8/16/32
· Float 32
The buffer size adapts to the data type of the selected signals. If a Boolean
type is mapped, only bit 0 is used in the chosen signal address, and the
remaining 7 bits are not used. The actual interpretation of the value that is
read or written depends on the data type and representation. For example,
motor current is a real-type 32-bit value that is represented as float, and
publishing the motor current as an actual value does not need any scaling and
factoring.
2.5.1 Functional Extension Options
Each functional extension option is defined by its own PROFINET device model
with a module and submodule(s).
Slot 1 contains the application and the subsequent slots contain the installed
options. Each option supports a module access point (MAP), and other
submodules contain the process data.
e30bk755.10
Slot 0 Device
Slot 1 Application
Industry
Slot 2 Option Basic I/O (+BDBA)
Slot 3 Option General Purpose I/O OC7C0
Subslot 0x0001
DAP
Subslot 0x0001
MAP
Subslot 0x0002 iC Speed profile
Subslot 0x0001
MAP
Subslot 0x0002
…
Subslot 0x0012
Basic I/O Relay T2
Basic I/O AIN T34
Subslot 0x0001
MAP
Subslot 0x0002
…
Subslot 0x0009
General Purpose
I/O AIN T2
General Purpose
I/O DIN T13
Illustration 2: Example of a PROFINET Device Model with Functional Extension
Options Installed in an iC7-Automation Frequency Converter
2.6 Network Topologies
Communication interface X1/X2 is used for fieldbus connection. The iC7 series
communication interface has 2 Ethernet ports (X1 and X2) and an embedded
switch with 2 Ethernet RJ45 connectors. It has 1 MAC and IP address, and is
considered a single device in the network. The communication interface
supports 3 network topologies: · Line topology · Star topology · Ring topology
2.6.1 Line Topology
In many applications, line topology enables simpler cabling and the use of
fewer Ethernet switches. Observe network performance and the number of devices
in a line topology. Too many devices in a line may exceed network update time
limits.
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NOTICE
When line topology is used, take precautions to avoid timeout in the PLC when more than 8 drives are installed in series. Each drive in the network adds a small delay to the communication due to the built-in Ethernet switch. When the update time is too short, the delay can lead to a timeout in the PLC.
– Set the update time as shown in the table. The numbers given are typical values and can vary from installation to installation.
– Number of drives connected in series
Minimum update time [ms]
<8
2
816
4
1632
8
3350
16
50
Not recommended
NOTICE
Using tools such as MyDrive® Insight may influence system performance in a
line topology.
e30bk812.10
Illustration 3: Example of Line Topology
NOTICE
Installing drives of different current ratings in line topology may result in
unwanted power-off behavior.
– Mount the drives with the longest discharge time first in the line topology.
In normal operation, the drives with bigger cur-
rent ratings have a longer discharge time.
2.6.2 Star Topology
In a star network, all devices are connected to the same switch or switches.
Star topology reduces the damage caused by single cable failure. In a star
topology, a single cable failure affects a single drive instead of all drives.
In many applications, this topology enables simpler cabling depending on the
location and distance of the device.
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Illustration 4: Example of Star Topology
2.6.3 Ring Topology
Ring topology enables the same simpler cabling and reduced cabling costs as
line topology, but also reduces the damage caused by a single cable failure in
a similar manner as star topology.
NOTICE
When line topology is used, take precautions to avoid timeout in the PLC when more than 8 drives are installed in series. Each drive in the network adds a small delay to the communication due to the built-in Ethernet switch. When the update time is too short, the delay can lead to a timeout in the PLC.
– Set the update time as shown in the table. The numbers given are typical values and can vary from installation to installation.
– Number of drives connected in series
Minimum update time [ms]
<8
2
816
4
1632
8
3350
16
50
Not recommended
The ring topology protocol depends on the protocol in use.
For PROFINET, the Media Redundancy Protocol (MRP) is used. The MRP is designed
to react deterministically on a cable failure. One of the nodes in the network
has the role of Media Redundancy Manager (MRM), which observes and controls
the ring topology to react to network faults. Usually this device is a PLC or
network switch.
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iC7 Series PROFINET Operating Guide
Illustration 5: Example of Ring Topology
e30bk814.10
Product Overview
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iC7 Series PROFINET Operating Guide
Fieldbus Cable Connections
3 Fieldbus Cable Connections
3.1 Prerequisites for Installation
Communication interfaces are integrated in the control board in iC7 drives.
The position of the connections differs based on the control board concept and
frame, for example. For more information on the location of the connections,
cabling, and shielding, refer to the drive design guide.
3.1.1 Communication Interface X1/X2 in Frames FA02FA12
The communication interface is on the top of the frequency converter as shown
in Illustration 6. Industrial-grade RJ45 connectors are recommended for
optimal connection. A combined shield/fixing plate, the Fieldbus EMC plate, is
available as an accessory to strengthen the mechanical fixation of the cables.
e30bi569.10
X1 X2
Illustration 6: Location of the Communication Interface, X1/X2 in FA02-FA12
Frames (with the Optional EMC Plate)
3.1.2 Communication Interface X1/X2 in Frames FK06FK12
The communication interface ports are located inside the frequency converter.
The position of the ports and the recommended wiring path are shown in
Illustration 7 and Illustration 8.
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iC7 Series PROFINET Operating Guide
Fieldbus Cable Connections
e30bi570.11
e30bi571.11
X0
X1 X2
Illustration 7: Communication Port X0, X1, and X2 Locations in FK06FK08
Frames
FK09FK10
X11
X12
X102 X101
See Tech. Doc for Info
1111111234567890 DDDDDDGGIIIIIINN12//34DDDDOO12
X31
44445678 2SSS…4IIFNNVBAB+++ 44445678 GSSS…NIIFNNBDBA—
BUS
MSTS NX1S X2 X8
X61 X32
3333313452 AAAG+10IIN1201DV 213 NCNOOCM 465 CNNOCOM
6612 2G4NVDext
WARN READY FAUL
PUSH
X102 X101
X12
X11
See Tech. Doc for Info
1111111112123456789022DDDDDDGG44IIIIIINN12//34VVDDDDOO12
X31
44445678 2SSS..4.IIFNNVBAB+++ 44445678 GSSS…NIIFNNBDBA—
BUS
MSTS NX1S X2 X8
X61 X32
3333313245 AA+AG01IIN1210DV 123 CNNOOCM 465 CNNOCOM
6612 2G4NVDext
WARN READY FAULT
PUSH
X102 X101
X12
X11
FK11FK12
SeefoTer cInhf.oDoc
1111111112123456789022DDDDDDGG44IIIIIINN12//34VVDDDDOO12
X31
44445678 2SSS…4IIFNNVBAB+++ 44445678 GSSS…NIIFNNBDBA—
BUS
MSTS NX1S X2 X8
X61 X32
3333313245 AA+AG01IIN1210DV
1 2 3
COM NNOC
465 CNNOCOM
6612 2G4NVDext
WARN READY FAUL
PUSH
X0
X1 X2
Illustration 8: Communication Port X0, X1, and X2 Locations in FK09FK12
Frames
3.2 EMC-compliant Installation
To obtain an EMC-compliant installation, follow the instructions provided in
the drive-specific design guide and the installation guide included in the
shipment.
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iC7 Series PROFINET Operating Guide
Fieldbus Cable Connections
3.2.1 Grounding
· Ensure that all stations connected to the fieldbus network are connected to
the same ground potential. When distances between the stations in a fieldbus
network are long, connect the individual station to the same ground potential.
Install equalizing cables between the system components.
· Establish a grounding connection with low HF impedance, for example, by
mounting the drive on a conductive backplate. · Keep the ground wire
connections as short as possible.
3.2.2 Cable Routing
NOTICE
EMC INTERFERENCE Failure to isolate fieldbus communication, motor, and brake
resistor cables can result in unintended behavior or reduced performance.
– Use shielded cables for motor and control wiring, and separate cables for
fieldbus communication, motor wiring, and brake
resistor.
– Minimum 200 mm (7.9 in) clearance between power, motor, and control cables
is required. For power sizes above 315 kW
(450 hp), increase the minimum distance to 500 mm (20 in).
NOTICE
CABLE ROUTING When the fieldbus cable intersects a motor cable or a brake
resistor cable, ensure that the cables intersect at an angle of 90°.
e30bd866.12
3
1
2
Illustration 9: Cable Routing
1
Fieldbus cable
2
90° intersection
22 | Danfoss A/S © 2023.06
3
200 mm (7.9 in) ( 500 mm (20 in) for power sizes
315 kW (450 hp))
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iC7 Series PROFINET Operating Guide
PROFINET Configuration
4 PROFINET Configuration
4.1 Configuring the Ethernet Interface
The X1 and X2 interfaces are internally connected with an Ethernet switch and
share the same physical MAC layer, and the same IP settings apply to both
interfaces. IPv4 settings are configured in MyDrive® Insight or in the control
panel.
1. Configure IPv4 settings. – In MyDrive® Insight, go to Setup and Service
Interface configuration Interface X1/X2 IPv4 settings.
– In the control panel, navigate to parameter group 10.2 Communication
Interfaces.
Table 10: IPv4 Settings
Function
Value
Description
Interface X1/X2 MAC address
00:1B:08:xx:xx:xx
The MAC address of interface X1/X2. The value is read-only.
IPv4 addressing method
Disable Static IP
Only link-local IP address in the 169.254.xxx.xxx range is active. A static IP address is entered manually.
Automatic
IP address is assigned via a DHCP or BOOTP server.
DCP (default)
DCP is used with PROFINET where a PLC assigns the IP address, subnet mask and other relevant parameters.
Requested IPv4 address
xxx.xxx.xxx.xxx
If Automatic is selected as the IPv4 addressing method and no DHCP/ BOOTP server is present, the X1/X2 interface automatically configures an IP address and subnet mask in the 169.254.xxx.xxx range.
Requested IPv4 subnet mask
xxx.xxx.xxx.xxx
The requested IPv4 subnet mask for the interface.
Requested IPv4 xxx.xxx.xxx.xxx gateway address
Requested IPv4 gateway address for the interface.
Enable ACD
Enable/disable (default)
Request to enable or disable Address Conflict Detection for the interface.
The change will not take effect before a power cycle is performed. If no
conflicts are detected, ACD activity displays 0. If an address conflict
occurs, the ACD activity will display 1, and the IPv4 interface will revert to
an automatically assigned IP address in the 169.254.xxx.xxx range.
Recommended setting for PROFINET is disabled.
DNS server 1, 2 xxx.xxx.xxx.xxx
The user-requested Domain Name Server 1 for the interface (for manual IP addressing mode only).
4.2 Configuring PROFINET Name of Station
1. Navigate to parameter 10.3.2.2.1 Name of Station.
Table 11: PROFINET Configuration, Name of Station
Menu index
Parameter name
Parame- Value ter number
10.3.2.2.1
Name of Station
7080
Accepted characters:
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Additional information
Each PROFINET device is identified with a unique Name of Station.
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iC7 Series PROFINET Operating Guide
PROFINET Configuration
Menu index
Parameter name
Parameter number
Value
– Lower case letters (az) – Numbers (09) – Special characters: dash (),
full stop (.) The value can be up to 127 characters or digits in total. The
maximum length for each component separated by a full stop or dash is 63
characters or digits. Spaces are not allowed.
Additional information
4.3 GSDML (Device Description File)
To configure a PROFINET controller, the configuration tool needs a GSDML file
for each type of device in the network. The GSDML file is a PROFINET xml file
containing the necessary communication setup data for a device. Each product
in the iC7 series has a unique GSDML file.
Download the GSDML files for the iC7 series from https://www.danfoss.com/en
/service-and-support/downloads/dds/fieldbus-configuration-files/. Check that
the GSDML file version is compatible with the firmware version.
4.4 Reference Handling
The speed reference is scaled as a normalized relative value in percent (N2).
The value is transmitted in hexadecimal: · 0% = 0 hex · 100% = 4000 hex ·
-100% = C000 hex
Table 12: Reference Handling Parameters
Menu index
Parameter
Parameter number
Unit
Range
4.2.2.3
Nominal Speed
402
[rpm]
0100000
5.8.3.1
Positive Speed Limit
1729
[rpm]
035400
5.8.3.2
Negative Speed Limit
1728
[rpm]
-354000
Reversing may be unwanted for certain applications.
-100% (C000 hex)
0% (0 hex)
100% (4000 hex)
e30bk625.10
Reverse
Forward
5.8.3.2 Negative Speed Limit
(rpm)
Illustration 10: Example of Fieldbus Speed Reference
5.8.3.1 Positive Speed Limit
(rpm)
4.5 General Connectivity Settings
General connectivity settings are in parameter group 10 Connectivity
Integrated Communication Protocols General Settings.
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PROFINET Configuration
Table 13: General Connectivity Parameters
Menu in- Parameter dex
Parameter number
Value
10.3.1.2
Fieldbus profile 1301
· iC Speed Profile (default) · PROFIdrive Standard telegram 1
Description
Select the fieldbus profile. The selection affects the interpretation of the
control word and status word.
10.3.1.3
Fieldbus Fault 1303 Response
· Info (default) · Warning · Fault, Ramp to Coast · Fault, coast See Table 14 for descriptions of the events.
Select the behavior when a fieldbus fault, for example loss of I/O connection occurs.
10.3.1.4
No Fieldbus
1327
Connection Re-
sponse
· Info (default) · Warning · Fault, Ramp to Coast · Fault, coast See Table 14 for descriptions of the events.
Select the response in case there is no fieldbus connection.
10.3.1.6
Process Data 1340 Timeout Time
10.3.1.12
Process Data Timeout Response
1341
0.0518000 s (Default value: 1.00 s)
· Info · Warning · Warning Change Control Place · Warning Change Control
Place Persistent · Fault, Ramp to coast · Fault (default) See Table 14 for
descriptions of the events.
Set the timeout time. If process data is not received within the time set, a
process data timeout is triggered.
Select the response in case there is no fieldbus connection.
10.3.1.13 Process Data 112 Timeout Control Place
· Local control (default) · Fieldbus control · I/O control
Select the alternate control place to be used if there is a fieldbus timeout. This is only valid with a timeout warning or info.
· Advanced control
See Table 15 for descriptions of the control places.
Table 14: Event Descriptions
Value
Description
Info
The event is logged in the event log.
Warning
The drive issues a warning.
Fault, ramp to coast
The drive issues a fault, ramps down, and coasts.
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iC7 Series PROFINET Operating Guide
PROFINET Configuration
Value Fault Warning – Change Control Place
Warning – Change Control Place Persistent
Description
The drive issues a fault, and coasts the motor.
The drive issues a warning. The control place changes to the selected
alternative while timeout warning is active. The control place changes back to
the original control place when fieldbus process data returns.
The drive issues a warning. The control place changes to the selected
alternative if timeout warning is active. The control place requires a reset
command to change back to the original control place after fieldbus process
data returns.
Table 15: Control Place Descriptions
Value
Description
Local control
The drive is controlled by a connected control panel.
Fieldbus control
The drive is controlled via a fieldbus.
I/O control
The drive is controlled via I/O.
Advanced control
The drive is controlled via a combination of I/O and fieldbus.
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iC7 Series PROFINET Operating Guide
Parameter Access
5 Parameter Access
5.1 Parameter Access Overview
iC7 series supports access to parameters via Base Mode Parameter Access. The
data mechanism transmits requests and replies acyclically. The requests and
replies are transmitted by the Acyclic Data Exchange mechanism.
For detailed instructions on how to access parameters, refer to the
documentation provided by the PLC manufacturer.
5.2 PROFIdrive Parameter Numbers
PROFIdrive specifies a list of standard PNUs and maps them to the areas
defined in Table 16. For more details on PROFIdrive PNUs, refer to the latest
version of the PROFIdrive standard.
The iC7 supports all mandatory PNU objects as well as some optional and the
device-specific parameter access range. The PROFIdrive parameters are not
accessible via MyDrive® Insight or the control panel.
Table 16: Supported PNUs PNU
Description
922
Telegram selection
923
List of all parameters for signals
944
Fault message counter
947
Fault number
950
Scaling of the fault buffer
964
Drive unit identification
965
Profile identification number
972
Drive reset
974
Base mode parameter access service identification
975
Drive object identification
976
Load device parameter set
977
Transfer in non-volatile memory (global)
980 to 989
Number list of defined parameters
60000
Velocity reference value
61000
NameOfStation (read only)
61001
IpOfStation (read only)
61002
MacOfStation (read only)
61003
DefaultGatewayOfStation (read only)
61004
SubnetMaskOfStation (read only)
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iC7 Series PROFINET Operating Guide
Troubleshooting
6 Troubleshooting
6.1 Diagnostics
The iC7 supports diagnostic event messaging for control systems by using
faults and warnings. The faults and warnings are enabled by default. Whenever
one occurs, it is indicated on the display of a control system. If diagnosis
interrupt is used by the control system, it is possible to read out the fault
or warning event within the PLC program and to react accordingly.
Table 17: Diagnostics Parameters
Menu index
Parameter
Parame-
name (number) ter num-
ber
Value
Description
10.3.2.3.1
Diagnostics Fault
7081
· Enabled (default) Enables diagnostic fault.
· Disabled
When disabled, the device does not send any PROFINET diagnosis message with severity Fault when a fault is present
on the device.
10.3.2.3.2
Diagnostics Warning
7083
· Enabled (default) Enables diagnostic warning.
When disabled, the device will not send any PROFINET di-
· Disabled
agnosis message with severity Maintenance required when
a warning is present on the device.
6.2 PROFINET Report
The PROFINET report is available in MyDrive Insight, in parameter 10.3.2.1.1.
The report shows the current status of: · Connections · Configuration · Mapped
signals and their values
e30bk437.10
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iC7 Series PROFINET Operating Guide
Troubleshooting
6.3 Configuring Port Mirroring Settings
Enable/disable the port-mirroring function for network troubleshooting with a
network analyzer tool.
1. In MyDrive Insight, go to Setup and Service Interface Configuration Port Mirroring Settings.
Table 18: Port Mirroring Settings Function
Selections
Description
Source port
– X1 – X2
Frames are mirrored from this port.
Destination port
– X1 – X2
Frames are mirrored to this port.
Block RX from destination port Enable/disable Device does not receive any frames from Destination Port when enabled.
Enable port mirroring
Enable/disable Enable the Port Mirroring feature.
6.4 Identifying a Drive
For easy identification of a drive, the winking function makes the fieldbus
indicator LEDs ST, X1, and X2 flash yellow. The function is enabled in
MyDrive® Insight under Device Status, by clicking the device name in live
mode.
e30bk763.10
Illustration 12: Enabling Winking in MyDrive® Insight See Table 19 for more
information on interpreting the LED signals.
6.5 Fieldbus Indicator LEDs
The fieldbus indicator LEDs are in the top right corner of the control panel.
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iC7 Series PROFINET Operating Guide
Troubleshooting
ST X1 X2
Z
ST X1 X2
e30bi589.11
BUS
BUS
WARN READY FAULT
1420
rpm Speed
WARN READY FAULT
OK
REM LOC
Blind Panel Illustration 13: Control Panel Options
OFF
RUN
Control Panel 2.8
For more information on control panels, refer to the application guides. · The LED labeled ST shows the module status. · The LED labeled X1 shows the network status on Ethernet port X1. · The LED labeled X2 shows the network status on Ethernet port X2.
Table 19: Fieldbus Indicator LED Functions LED label Status
LED pattern Description
ST
DCP blink
Flashing yellow PROFINET discovery protocol active, 3 s flashing.
Not configured
Off
PROFINET not configured.
IO connection faulted
Steady red
A PROFINET IO connection has faulted.
Configuration mismatch
Flashing red PROFINET configuration mismatch.
Configured/No IO connection
Flashing green Device is configured from PLC master but no IO connection has been established.
All IO connections OK
Solid green
PROFINET IO connection to device established.
X1/X2 DCP blink
Flashing yellow PROFINET discovery protocol active, 3 s flashing.
Link down
Off
Invalid configuration/Duplicated Solid red IP address
IP configuration error
Link up
Solid green
Ethernet link is active.
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Troubleshooting
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Danfoss A/S Ulsnaes 1 DK-6300 Graasten drives.danfoss.com
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References
- Global AC drive manufacturer - Danfoss Drives | Danfoss
- Search | Danfoss
- Engineering Tomorrow | Danfoss
- Engineering Tomorrow | Danfoss
- Fieldbus configuration files | Danfoss
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