Danfoss iC7-Automation iC7 Series Profinet Installation Guide Product Information Product Usage Instructions

May 15, 2024
Danfoss

iC7-Automation iC7 Series Profinet

“`html

Product Information

Specifications

  • Series: iC7 Series PROFINET
  • Communication Protocol: PROFINET RT
  • Website: drives.danfoss.com

Product Overview

The iC7 Series PROFINET is designed to provide seamless
integration into industrial automation systems utilizing the
PROFINET communication protocol. It offers advanced features and
technical data for efficient control and monitoring of drives.

Fieldbus Cable Connections

Proper EMC-compliant installation is crucial for reliable
performance. Ensure correct grounding and cable routing to minimize
electromagnetic interference.

PROFINET Configuration

Configure the Ethernet interface, set the station name, handle
GSDML files, and establish general connectivity settings for
optimal PROFINET operation.

Parameter Access

Access and modify drive parameters efficiently using the
provided overview and PROFIdrive parameter numbers.

Troubleshooting

Utilize diagnostics, PROFINET reports, port mirroring settings,
drive identification, and fieldbus indicator LEDs for effective
issue resolution.

Product Usage Instructions

Introduction and Safety

Purpose of the Operating Guide

The operating guide serves as a comprehensive resource for
configuring, controlling, and troubleshooting the iC7 Series
PROFINET drives. It is intended for qualified personnel familiar
with relevant technologies.

FAQ

Q: What should I do if the fieldbus indicator LEDs show an

error?

A: Refer to the troubleshooting section in the operating guide
to identify and resolve the issue indicated by the fieldbus
indicator LEDs.

“`

Operating Guide
iC7 Series PROFINET
PROFINET RT
drives.danfoss.com

iC7 Series PROFINET
Operating Guide
Contents
1 Introduction and Safety
1.1 Purpose of the Operating Guide 1.2 Additional Resources 1.3 Safety Symbols 1.4 Safety Precautions 1.5 Abbreviations 1.6 Version History
2 Product Overview
2.1 PROFINET Features and Technical Data 2.2 Communication Profiles and Objects 2.3 iC Speed Profile
2.3.1 Control Word (CTW) in iC Speed Profile 2.3.2 Status Word (STW) in iC Speed Profile 2.4 PROFIdrive ­ Standard Telegram 1 2.4.1 Control Word (CTW) in PROFIdrive Standard Telegram 1 2.4.2 Status Word (STW) in PROFIdrive Standard Telegram 1 2.4.3 PROFIdrive State Machine 2.5 Submodules 2.5.1 Functional Extension Options 2.6 Network Topologies 2.6.1 Line Topology 2.6.2 Star Topology 2.6.3 Ring Topology
3 Fieldbus Cable Connections
3.1 Prerequisites for Installation 3.1.1 Communication Interface X1/X2 in Frames FA02­FA12 3.1.2 Communication Interface X1/X2 in Frames FK06­FK12
3.2 EMC-compliant Installation 3.2.1 Grounding 3.2.2 Cable Routing
4 PROFINET Configuration
4.1 Configuring the Ethernet Interface 4.2 Configuring PROFINET Name of Station 4.3 GSDML (Device Description File) 4.4 Reference Handling
Danfoss A/S © 2023.06

Contents
5
5 5 5 5 7 8
9
9 9 10 10 11 12 12 13 14 15 16 16 16 17 18
20
20 20 20 21 22 22
23
23 23 24 24
AQ408626183394en-000101/136R0280 | 3

iC7 Series PROFINET Operating Guide
4.5 General Connectivity Settings
5 Parameter Access
5.1 Parameter Access Overview 5.2 PROFIdrive Parameter Numbers
6 Troubleshooting
6.1 Diagnostics 6.2 PROFINET Report 6.3 Configuring Port Mirroring Settings 6.4 Identifying a Drive 6.5 Fieldbus Indicator LEDs

Contents
24
27
27 27
28
28 28 29 29 29

4 | Danfoss A/S © 2023.06

AQ408626183394en-000101/136R0280

iC7 Series PROFINET Operating Guide

Introduction and Safety

1 Introduction and Safety
1.1 Purpose of the Operating Guide
This operating guide provides information about configuring the system, controlling the drive, accessing parameters, programming, troubleshooting, and some typical application examples. The operating guide is intended for use by qualified personnel, who are familiar with the iC7 drives, PROFINET technology, and the PC or PLC that is used as a master in the system. Read the instructions before configuring PROFINET, and follow the procedures in this guide.
1.2 Additional Resources
Additional resources are available to help understand the features, and safely install and operate the iC7 products: · The safety guide, which provides important safety information related to installing iC7 drives. · The installation guides, which cover the mechanical and electrical installation of drives, functional extension options, or other
extra components. · The application guides, which provide instructions on setting up the drive for a specific end-use. · Facts Worth Knowing about AC Drives, available for download on www.danfoss.com. · Other supplemental publications, drawings, and guides are available at www.danfoss.com. Latest versions of Danfoss product documentation are available for download at http://drives.danfoss.com/downloads/portal/.
1.3 Safety Symbols
The following symbols are used in this guide:
DANGER
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates information considered important, but not hazard-related (for example, messages relating to property damage).
1.4 Safety Precautions
WARNING
HIGH VOLTAGE AC drives contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation, start-up, and maintenance by qualified personnel can result in death or serious injury.
– Only qualified personnel must perform installation, start-up, and maintenance.

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 5

iC7 Series PROFINET Operating Guide

Introduction and Safety

WARNING
UNINTENDED START When the drive is connected to the AC mains or connected on the DC terminals, the motor may start at any time, causing risk of death, serious injury, and equipment or property damage.
– Press [Off] on the control panel – if present – before configuring parameters. – Make sure that the drive cannnot be started by external switch, a fieldbus command, an input reference signal from the con-
trol panel, via remote operation using MyDrive® software tools, or after a cleared fault condition.
– Disconnect the drive from all power sources whenever personal safety considerations make it necessary to avoid unintended
motor start.
– Check that the drive, motor, and any driven equipment are in operational readiness.
DANGER
DISCHARGE TIME The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off. Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury.
– Stop the motor. – Disconnect AC mains, permanent magnet type motors, and DC- link connections to other drives. – Wait for the capacitors to discharge fully before performing any service or repair work. The exact discharge time is shown on
the front cover of the drive.
– Use a measuring device to make sure that there is no voltage, before opening the drive or performing any work on the ca-
bles.
WARNING
LEAKAGE CURRENT HAZARD Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.
– Ensure that the minimum size of the ground conductor complies with the local safety regulations for high touch current
equipment.
WARNING
EQUIPMENT HAZARD Contact with rotating shafts or electrical equipment can result in death or serious injury.
– Ensure that only trained and qualified personnel perform installation, start-up, and maintenance. – Ensure that electrical work conforms to national and local electrical regulations. – Follow the procedures in this guide.
CAUTION
INTERNAL FAILURE HAZARD An internal failure in the drive can result in serious injury when the drive is not properly closed.
– Ensure that all safety covers are in place and securely fastened before applying power.

6 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide
1.5 Abbreviations
Abbreviation CTW DAP DCP DHCP DO DU EMC I/O IP IRT LED LLDP LSB MAP MAV MRC MRM MRP MRV MSB PAP PC PCD PDEV PLC PNU PPO REF RFG RT STW
Danfoss A/S © 2023.06

Definition Control word Device access point Discovery and configuration protocol Dynamic host configuration protocol Drive object Drive unit Electromagnetic compatibility Input/Output Internet protocol Isochronous real time Light-emitting diode Link layer discovery protocol Least significant bit Module access point Main actual value Media redundancy client Media redundancy manager Media redundancy protocol Main reference value Most significant bit Parameter access point Personal computer Process channel data P-Device Programmable logic controller Parameter number Process parameter object Reference Ramp frequency generator Real time Status word

Introduction and Safety
AQ408626183394en-000101 / 136R0280 | 7

iC7 Series PROFINET Operating Guide

Introduction and Safety

1.6 Version History
This guide is regularly reviewed and updated. All suggestions for improvement are welcome. The original language of this guide is English.

Table 1: Version History Version

Remarks

AQ408626183394, version 0101

The information in this version applies to PROFINET RT OS7PR (+BAPR).

8 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

Product Overview

2 Product Overview

2.1 PROFINET Features and Technical Data
Fieldbus options for iC7 are integrated in the control board. Fieldbuses are enabled on communication interfaces X1 and X2 only. Modbus TCP is offered as standard, and other protocols such as PROFINET RT can be selected in the configurator when ordering a drive, or alternatively, they can be activated later by a proof-of-purchase token.

Table 2: PROFINET Model Codes Model code

Description

+BAPR

PROFINET RT OS7PR

PROFINET is the Ethernet-based automation standard of PROFIBUS and PROFINET International (PI) for the implementation of an integrated and consistent automation solution based on Industrial Ethernet. PROFINET supports the integration of distributed field devices and time-critical applications in switched Ethernet networks. It also supports the integration of component- based distributed automation systems for vertical and horizontal integration of networks.

Table 3: PROFINET Features Feature

Technical data

Cyclic response

1 ms update cycle

PROFINET RT Conformance Class B (CC-B)

Data consistency with submodule

Diagnostics

PROFINET Extended Diagnostics

PROFINET Diagnostics (ALARM CR)

Connection

MRP (Media Redundancy Protocol)

LLDP/SNMP

Netload Class III, Advanced robustness against net load

IPv4

Addressing mode: DCP, STATIC, DHCP/BOOTP

System integration

GSDML for iC7-Automation application software · GSDML version 2.42: current version · GSDML version 2.35: compatible with legacy systems · GSDML version 2.31: compatible with legacy systems

2.2 Communication Profiles and Objects
The iC7 series complies with PROFINET and PROFIdrive standards, mandatory PNU objects, PROFINET Extended Diagnostics, and a range of vendor-specific profiles for product-specific applications.
Communication profiles are selected in parameter 10.3.1.2 Fieldbus profile.

Table 4: Communication Profiles and Supported Applications for iC7-Automation

Profile

iC7-Automation application software

Industry

Active Front End

Motion

PROFIdrive Application Class 1

X

­

X

PROFIenergy version 1.3

X

­

X

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 9

iC7 Series PROFINET Operating Guide

Product Overview

Profile
PROFIdrive standard PNUs iC Speed Profile iC Active Front End Profile

iC7-Automation application software

Industry

Active Front End

X

X

X

­

­

X

Motion X X ­

2.3 iC Speed Profile
The iC Speed profile is used with the iC7 series. iC Speed profile differs from the PROFIdrive profile, because it does not have a State Machine. It is only controlled by the actual state 1/0 of the control bits, not the sequence in which they are manipulated.

2.3.1 Control Word (CTW) in iC Speed Profile

Table 5: iC Speed Profile Control Word Bits

Bit

Name

number

Description

0+1

Preset reference 00 = Preset reference 1

selector

01 = Preset reference 2

10 = Preset reference 3

11 = Preset reference 4

2

Reserved

Reserved for future use.

Any control words sent to the device should keep this bit at 0 to ensure compatibility with future extensions of the control word.

3

No coast/Coast 1 = No function.

0 = Causes the frequency converter immediately to coast the motor.

4

No quick stop/ 1 = No function.

Quick stop

0 = Quick stops the frequency converter and ramps down the motor speed to stop as defined in

the quick-stop ramp parameter.

5

No hold/Hold ­ 1 = No function.

output frequen- 0 = Holds the present output frequency (in Hz). cy

6

Start/No start 1 = If the other starting conditions are fulfilled, the selection allows the frequency converter to

start the motor.

0 = Stops the frequency converter and ramps down the motor speed as defined in the ramp-down parameter.

7

Fault acknowl- 01 = Acknowledge faults.

edge

Acknowledge is edge-triggered, when logic is changed from 0 to 1. Faults can only be acknowl-

edged if the trigger condition has been removed and any required acknowledgment has been

done.

0 = No function.

8

Jog/No jog

1 = Sets the output frequency to the jog speed defined in the jog speed parameter.

0 = No function.

9

Ramp select

1 = Ramp 2 is active.

0 = Ramp 1 is active.

10

Data valid

1 = Uses the process data (control by PLC).

10 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

Product Overview

Bit

Name

number

11

Reserved

12

User defined

13

User defined

14

User defined

15

User defined

Description
0 = Ignores the current process data. This is linked to the submodule where the CTW is present. If signals are to be covered, the CTW/STW profile (for example, the iC Speed Profile) must be part of the signals list. Uses the previously processed data when the data valid bit was true (no control by PLC).
Reserved for future use.
These bits are reserved for application-specific advanced control. For more information, refer to the application guide.

2.3.2 Status Word (STW) in iC Speed Profile

Table 6: iC Speed Profile Status Word Bits

Bit

Name

number

Description

0

Control ready/Control 1 = The device controls are ready and react to process data.

not ready

0 = The device controls are not ready do not react to process data.

1

Frequency converter

1 = The frequency converter is ready for operation.

ready/Frequency converter not ready

0 = The frequency converter is not ready for operation. This does not involve faults and warnings as they are indicated in their respective bits elsewhere.

2

Coasting/No coast

1 = There are no active coast signals, and the motor can start when a start signal is given.

0 = The frequency converter has an active coast signal and has released the motor.

3

Fault/No fault

1 = A fault has occurred, and an acknowledge signal is required to re- establish operation. 0 = There are no faults.

4

Reserved

Reserved

5

Reserved

Reserved

6

Reserved

Reserved

7

Warning/No warning

1 = A warning has occurred.

0 = There are no warnings.

8

Speed=reference/

1 = The present motor speed matches the present speed reference within a given toler-

Speed<>reference

ance. The tolerance is product specific.

0 = The motor runs, but the present speed is different from the present speed reference, for example while the speed ramps up or down during start or stop.

9

Bus control/Local opera- 1 = The device is controlled and reacting to I/O and process data.

tion

0 = The device does not react on commands from fieldbus, for 1 of the following reasons:

· CTW Bit 10 = 0.

· HMI is in local mode.

· MyDrive® Insight has taken control.

· Control places do not include fieldbus.

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 11

iC7 Series PROFINET Operating Guide

Product Overview

Bit

Name

number

10

Frequency limit ok/Out

of frequency limit

Description
1 = The output frequency is within the defined motor limits. 0 = The output frequency has exceeded the motor limits defined in parameters. The speed limits are set by parameters: · P 5.8.3.1 Positive Speed Limit · P 5.8.3.2 Negative Speed Limit · P 5.8.3.3 Minimum Speed Limit

11

In operation/No opera- 1 = The process is running, and the motor could be running or starting at any time.

tion

0 = There are no active start requests, and the process does not run. The motor is in a coas-

ted state and is not started.

12

Reserved

13

Reserved

14

User defined

15

User defined

Reserved
Reserved
These bits are reserved for application-specific advanced control. For more information, refer to the application guide.

2.4 PROFIdrive ­ Standard Telegram 1
Standard telegram 1 is implemented according to PROFIdrive Application Class 1 profile as defined in the PROFIdrive standard and state machine diagram.

2.4.1 Control Word (CTW) in PROFIdrive Standard Telegram 1

Table 7: Control Word Bits in PROFIdrive Standard Telegram 1

Bit num- Name ber

Description

0

On-Off

1 = On. 0 = Off.

1

Coast stop

1 = No coast stop.

0 = Coast stop.

2

Quick stop

1 = No quick stop.

0 = Quick stop.

3

Operation

1 = Enable operation.

0 = Disable operation.

4

Ramp genera- 1 = Enable Ramp generator (RFG).

tor

0 = Reset Ramp generator. Output of the RFG is set to 0. The drive decelerates along the current

limit or along the voltage limit of the DC link.

5

Freeze

1 = Unfreeze ramp generator. 0 = Freeze ramp generator. Freezes the present output frequency (in Hz).

6

Enable set-

1 = Enable setpoint.

point

0 = Disable setpoint.

7

Fault acknowl- 0 1 = Acknowledge faults.

edge

Acknowledge is edge triggered, when changing from logic 0 to logic 1.

12 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

Product Overview

Bit num- Name ber

Description 0 = No function.

8

Jog 1

1 = Jog 1 on. 0 = Jog 1 off. Operation is enabled, drive is in standstill and STW1 bit 4, 5, 6 = 0. The drive runs up along the ramp to jogging setpoint 1.

9

Jog 2

1 = Jog 2 on. 0 = Jog 2 off. Operation is enabled, drive is in standstill and STW1 bit 4, 5, 6 = 0. The drive runs up along the ramp to jogging setpoint 1.

10

Control by PLC 1 = Uses the process data (control by PLC).

0 = Ignores the current process data. This is linked to the submodule where the CTW is present. If signals are to be covered, the CTW/STW profile (for example, the iC Speed Profile) must be part of the signals list.

11

Reserved

Reserved for future use.

12

User defined These bits enable mapping application functionality of the drive to the control word. Mapping is

done through parameters. For more information, refer to the application guide.

13

User defined

14

User defined

15

User defined

2.4.2 Status Word (STW) in PROFIdrive Standard Telegram 1

Table 8: Status Word Bits in PROFIdrive Standard Telegram 1

Bit Number

Name

Description

0

Ready to switch on

1 = Ready to switch on.

0 = Not ready to switch on.

1

Ready to operate

1 = Ready to operate.

0 = Not ready to operate.

2

Operation enabled

1 = Operation enabled.

0 = Operation disabled.

3

Operation fault

1 = Fault present.

0 = No fault.

4

Coast stop

1 = Coast stop not activated (No OFF2). 0 = Coast stop activated (OFF2).

5

Quick stop

1 = Quick stop not activated (No OFF3). 0 = Quick stop activated (OFF3).

6

Switching on inhibi- 1 = Switching on inhibited.

ted

0 = Switching on not inhibited.

7

Warning

1 = A warning has occurred.

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 13

iC7 Series PROFINET Operating Guide

Product Overview

Bit Number 8
9
10
11 12 13 14 15

Name

Description

0 = There are no warnings.

Speed=reference/ Speed<>reference

1 = The present motor speed matches the present speed reference within a given tolerance. The tolerance is product specific.
0 = The motor runs, but the present speed is different from the present speed reference. It could, for example, be the case while the speed ramps up/down during start/stop.

Bus control/Local operation

1 = The device is controlled and reacting to I/O and Process data 0 = The device does not react on commands from fieldbus, because of one of the following reasons:
· CTW bit 10 = 0
· HMI is in local mode.
· MyDrive® Insight has taken control.
· Control places do not include fieldbus.

Frequency limit ok/Out of frequency limit

1 = The output frequency is within the defined motor limits. 0 = The output frequency has exceeded the defined motor limits given by parameters. The speed limits are set by parameters: · P 5.8.3.4 High Speed Warning · P 5.8.3.9 Low Speed Monitor Limit

User defined User defined User defined User defined User defined

These bits enable mapping application functionality of the drive to the status word. Mapping is done through parameters. For more information, refer to the application guide.

2.4.3 PROFIdrive State Machine
In the PROFIdrive control profile, the control bits perform different functions:
· 0­3 perform the basic start-up and power-down functions.
· 4­10 perform application-oriented control.
· 12­15 can be configured for different purposes.
See Illustration 1 for the basic state transition diagram, where control bits 0­3 control the transitions and the corresponding status bit indicates the actual state. The black dots indicate the priority of the control signals. Fewer dots indicate lower priority, and more dots indicate higher priority. The general state diagram is defined in the PROFIdrive standard.

14 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

Product Overview

e30bk784.10

S3: Switching ON inhibited STW bit 6=true 0, 1, 2=false

OFF AND No coast stop AND No quick stop
CTW bit 0=false AND bit 1=true AND bit 2=true

Coast stop OR quick stop CTW bit 1=false OR bit 2=false

S2: Ready for switching ON STW bit 0=true 1, 2, 6=false

Coast stop OR quick stop CTW bit 1=false OR bit 2=false

ON

OFF

CTW bit 0=true CTW bit 0=true

Coast stop CTW bit 1=false

S3: Switched ON STW bit 0,1=true 2, 6=false

Standstill

Coast stop CTW bit 1=false

Standstill

S5: Switching off STW bit 0, 1=true
bit 2, 6=false

Quick stop

Quick stop STW bit 2=false

Ramp stop

Enable

Disable

operation

operation

CTW bit 3=true CTW bit 3=false

ON

OFF

Quick stop

CTW bit 0=true CTW bit 0=false CTW bit 2=false

= 1st priority = 2nd priority = 3rd priority

S4: Operation STW bit 0, 1, 2=true 6=false

Illustration 1: General State Diagram

2.5 Submodules
In iC7 series, the exchange of process data values is done through submodules: · Profile signals · Process data input and output signals.

Table 9: Input and Output Submodule Sizes Application

Submodules

Cyclic input data

PROFIdrive Standard telegram 1

[STW] [MAV]

iC Speed Profile

[STW] [MAV]

CTW 2 / STW 2

[STW2]

Application

Signal modules

Industry

4 signals (16 bytes) 8 signals (32 bytes) 12 signals (48 bytes) 16 signals (64 bytes) 20 signals (80 bytes)

Active Front End

4 signals (16 bytes) 8 signals (32 bytes) 12 signals (48 bytes) 16 signals (64 bytes)

Cyclic output data [CTW] [REF] [CTW] [REF] [CTW2] 4 signals (16 bytes) 8 signals (32 bytes) 12 signals (48 bytes) 16 signals (64 bytes) 20 signals (80 bytes)
N/A

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 15

iC7 Series PROFINET Operating Guide

Product Overview

Application Motion

Submodules
Cyclic input data 20 signals (80 bytes)
4 signals (16 bytes) 8 signals (32 bytes) 12 signals (48 bytes) 16 signals (64 bytes) 20 signals (80 bytes)

Cyclic output data
4 signals (16 bytes) 8 signals (32 bytes) 12 signals (48 bytes) 16 signals (64 bytes) 20 signals (80 bytes)

Each of the selections in a signal module can comprise the following data types:
· Boolean
· Unsigned 8/16/32
· Signed 8/16/32
· Float 32
The buffer size adapts to the data type of the selected signals. If a Boolean type is mapped, only bit 0 is used in the chosen signal address, and the remaining 7 bits are not used. The actual interpretation of the value that is read or written depends on the data type and representation. For example, motor current is a real-type 32-bit value that is represented as float, and publishing the motor current as an actual value does not need any scaling and factoring.

2.5.1 Functional Extension Options
Each functional extension option is defined by its own PROFINET device model with a module and submodule(s).
Slot 1 contains the application and the subsequent slots contain the installed options. Each option supports a module access point (MAP), and other submodules contain the process data.

e30bk755.10

Slot 0 Device

Slot 1 Application
Industry

Slot 2 Option Basic I/O (+BDBA)

Slot 3 Option General Purpose I/O OC7C0

Subslot 0x0001
DAP

Subslot 0x0001
MAP

Subslot 0x0002 iC Speed profile

Subslot 0x0001
MAP

Subslot 0x0002

Subslot 0x0012

Basic I/O Relay T2

Basic I/O AIN T34

Subslot 0x0001
MAP

Subslot 0x0002

Subslot 0x0009

General Purpose
I/O AIN T2

General Purpose
I/O DIN T13

Illustration 2: Example of a PROFINET Device Model with Functional Extension Options Installed in an iC7-Automation Frequency Converter
2.6 Network Topologies
Communication interface X1/X2 is used for fieldbus connection. The iC7 series communication interface has 2 Ethernet ports (X1 and X2) and an embedded switch with 2 Ethernet RJ45 connectors. It has 1 MAC and IP address, and is considered a single device in the network. The communication interface supports 3 network topologies: · Line topology · Star topology · Ring topology
2.6.1 Line Topology
In many applications, line topology enables simpler cabling and the use of fewer Ethernet switches. Observe network performance and the number of devices in a line topology. Too many devices in a line may exceed network update time limits.

16 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

Product Overview

NOTICE

When line topology is used, take precautions to avoid timeout in the PLC when more than 8 drives are installed in series. Each drive in the network adds a small delay to the communication due to the built-in Ethernet switch. When the update time is too short, the delay can lead to a timeout in the PLC.

– Set the update time as shown in the table. The numbers given are typical values and can vary from installation to installation.

– Number of drives connected in series

Minimum update time [ms]

<8

2

8­16

4

16­32

8

33­50

16

50

Not recommended

NOTICE
Using tools such as MyDrive® Insight may influence system performance in a line topology.

e30bk812.10

Illustration 3: Example of Line Topology
NOTICE
Installing drives of different current ratings in line topology may result in unwanted power-off behavior.
– Mount the drives with the longest discharge time first in the line topology. In normal operation, the drives with bigger cur-
rent ratings have a longer discharge time.
2.6.2 Star Topology
In a star network, all devices are connected to the same switch or switches. Star topology reduces the damage caused by single cable failure. In a star topology, a single cable failure affects a single drive instead of all drives. In many applications, this topology enables simpler cabling depending on the location and distance of the device.

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 17

iC7 Series PROFINET Operating Guide

Product Overview

e30bk813.10

Illustration 4: Example of Star Topology

2.6.3 Ring Topology
Ring topology enables the same simpler cabling and reduced cabling costs as line topology, but also reduces the damage caused by a single cable failure in a similar manner as star topology.

NOTICE

When line topology is used, take precautions to avoid timeout in the PLC when more than 8 drives are installed in series. Each drive in the network adds a small delay to the communication due to the built-in Ethernet switch. When the update time is too short, the delay can lead to a timeout in the PLC.

– Set the update time as shown in the table. The numbers given are typical values and can vary from installation to installation.

– Number of drives connected in series

Minimum update time [ms]

<8

2

8­16

4

16­32

8

33­50

16

50

Not recommended

The ring topology protocol depends on the protocol in use.
For PROFINET, the Media Redundancy Protocol (MRP) is used. The MRP is designed to react deterministically on a cable failure. One of the nodes in the network has the role of Media Redundancy Manager (MRM), which observes and controls the ring topology to react to network faults. Usually this device is a PLC or network switch.

18 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide
Illustration 5: Example of Ring Topology

e30bk814.10

Product Overview

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 19

iC7 Series PROFINET Operating Guide

Fieldbus Cable Connections

3 Fieldbus Cable Connections
3.1 Prerequisites for Installation
Communication interfaces are integrated in the control board in iC7 drives. The position of the connections differs based on the control board concept and frame, for example. For more information on the location of the connections, cabling, and shielding, refer to the drive design guide.
3.1.1 Communication Interface X1/X2 in Frames FA02­FA12
The communication interface is on the top of the frequency converter as shown in Illustration 6. Industrial-grade RJ45 connectors are recommended for optimal connection. A combined shield/fixing plate, the Fieldbus EMC plate, is available as an accessory to strengthen the mechanical fixation of the cables.

e30bi569.10

X1 X2
Illustration 6: Location of the Communication Interface, X1/X2 in FA02-FA12 Frames (with the Optional EMC Plate)
3.1.2 Communication Interface X1/X2 in Frames FK06­FK12
The communication interface ports are located inside the frequency converter. The position of the ports and the recommended wiring path are shown in Illustration 7 and Illustration 8.

20 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

Fieldbus Cable Connections

e30bi570.11

e30bi571.11

X0
X1 X2

Illustration 7: Communication Port X0, X1, and X2 Locations in FK06­FK08 Frames
FK09­FK10

X11

X12

X102 X101

See Tech. Doc for Info

1111111234567890 DDDDDDGGIIIIIINN12//34DDDDOO12

X31

44445678 2SSS…4IIFNNVBAB+++ 44445678 GSSS…NIIFNNBDBA—

BUS

MSTS NX1S X2 X8

X61 X32

3333313452 AAAG+10IIN1201DV 213 NCNOOCM 465 CNNOCOM

6612 2G4NVDext
WARN READY FAUL
PUSH

X102 X101

X12

X11

See Tech. Doc for Info

1111111112123456789022DDDDDDGG44IIIIIINN12//34VVDDDDOO12

X31

44445678 2SSS..4.IIFNNVBAB+++ 44445678 GSSS…NIIFNNBDBA—

BUS

MSTS NX1S X2 X8

X61 X32

3333313245 AA+AG01IIN1210DV 123 CNNOOCM 465 CNNOCOM

6612 2G4NVDext
WARN READY FAULT
PUSH

X102 X101

X12

X11

FK11­FK12

SeefoTer cInhf.oDoc

1111111112123456789022DDDDDDGG44IIIIIINN12//34VVDDDDOO12

X31

44445678 2SSS…4IIFNNVBAB+++ 44445678 GSSS…NIIFNNBDBA—

BUS

MSTS NX1S X2 X8

X61 X32

3333313245 AA+AG01IIN1210DV

1 2 3

COM NNOC

465 CNNOCOM

6612 2G4NVDext
WARN READY FAUL
PUSH

X0

X1 X2

Illustration 8: Communication Port X0, X1, and X2 Locations in FK09­FK12 Frames
3.2 EMC-compliant Installation
To obtain an EMC-compliant installation, follow the instructions provided in the drive-specific design guide and the installation guide included in the shipment.

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 21

iC7 Series PROFINET Operating Guide

Fieldbus Cable Connections

3.2.1 Grounding
· Ensure that all stations connected to the fieldbus network are connected to the same ground potential. When distances between the stations in a fieldbus network are long, connect the individual station to the same ground potential. Install equalizing cables between the system components.
· Establish a grounding connection with low HF impedance, for example, by mounting the drive on a conductive backplate. · Keep the ground wire connections as short as possible.
3.2.2 Cable Routing
NOTICE
EMC INTERFERENCE Failure to isolate fieldbus communication, motor, and brake resistor cables can result in unintended behavior or reduced performance.
– Use shielded cables for motor and control wiring, and separate cables for fieldbus communication, motor wiring, and brake
resistor.
– Minimum 200 mm (7.9 in) clearance between power, motor, and control cables is required. For power sizes above 315 kW
(450 hp), increase the minimum distance to 500 mm (20 in).

NOTICE
CABLE ROUTING When the fieldbus cable intersects a motor cable or a brake resistor cable, ensure that the cables intersect at an angle of 90°.

e30bd866.12

3

1

2

Illustration 9: Cable Routing

1

Fieldbus cable

2

90° intersection

22 | Danfoss A/S © 2023.06

3

200 mm (7.9 in) ( 500 mm (20 in) for power sizes

315 kW (450 hp))

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

PROFINET Configuration

4 PROFINET Configuration

4.1 Configuring the Ethernet Interface
The X1 and X2 interfaces are internally connected with an Ethernet switch and share the same physical MAC layer, and the same IP settings apply to both interfaces. IPv4 settings are configured in MyDrive® Insight or in the control panel.
1. Configure IPv4 settings. – In MyDrive® Insight, go to Setup and Service Interface configuration Interface X1/X2 IPv4 settings.
– In the control panel, navigate to parameter group 10.2 Communication Interfaces.

Table 10: IPv4 Settings

Function

Value

Description

Interface X1/X2 MAC address

00:1B:08:xx:xx:xx

The MAC address of interface X1/X2. The value is read-only.

IPv4 addressing method

Disable Static IP

Only link-local IP address in the 169.254.xxx.xxx range is active. A static IP address is entered manually.

Automatic

IP address is assigned via a DHCP or BOOTP server.

DCP (default)

DCP is used with PROFINET where a PLC assigns the IP address, subnet mask and other relevant parameters.

Requested IPv4 address

xxx.xxx.xxx.xxx

If Automatic is selected as the IPv4 addressing method and no DHCP/ BOOTP server is present, the X1/X2 interface automatically configures an IP address and subnet mask in the 169.254.xxx.xxx range.

Requested IPv4 subnet mask

xxx.xxx.xxx.xxx

The requested IPv4 subnet mask for the interface.

Requested IPv4 xxx.xxx.xxx.xxx gateway address

Requested IPv4 gateway address for the interface.

Enable ACD

Enable/disable (default)

Request to enable or disable Address Conflict Detection for the interface.
The change will not take effect before a power cycle is performed. If no conflicts are detected, ACD activity displays 0. If an address conflict occurs, the ACD activity will display 1, and the IPv4 interface will revert to an automatically assigned IP address in the 169.254.xxx.xxx range.
Recommended setting for PROFINET is disabled.

DNS server 1, 2 xxx.xxx.xxx.xxx

The user-requested Domain Name Server 1 for the interface (for manual IP addressing mode only).

4.2 Configuring PROFINET Name of Station

1. Navigate to parameter 10.3.2.2.1 Name of Station.

Table 11: PROFINET Configuration, Name of Station

Menu index

Parameter name

Parame- Value ter number

10.3.2.2.1

Name of Station

7080

Accepted characters:

Danfoss A/S © 2023.06

Additional information
Each PROFINET device is identified with a unique Name of Station.
AQ408626183394en-000101 / 136R0280 | 23

iC7 Series PROFINET Operating Guide

PROFINET Configuration

Menu index

Parameter name

Parameter number

Value
– Lower case letters (a­z) – Numbers (0­9) – Special characters: dash (­), full stop (.) The value can be up to 127 characters or digits in total. The maximum length for each component separated by a full stop or dash is 63 characters or digits. Spaces are not allowed.

Additional information

4.3 GSDML (Device Description File)
To configure a PROFINET controller, the configuration tool needs a GSDML file for each type of device in the network. The GSDML file is a PROFINET xml file containing the necessary communication setup data for a device. Each product in the iC7 series has a unique GSDML file.
Download the GSDML files for the iC7 series from https://www.danfoss.com/en /service-and-support/downloads/dds/fieldbus-configuration-files/. Check that the GSDML file version is compatible with the firmware version.

4.4 Reference Handling
The speed reference is scaled as a normalized relative value in percent (N2). The value is transmitted in hexadecimal: · 0% = 0 hex · 100% = 4000 hex · -100% = C000 hex

Table 12: Reference Handling Parameters

Menu index

Parameter

Parameter number

Unit

Range

4.2.2.3

Nominal Speed

402

[rpm]

0­100000

5.8.3.1

Positive Speed Limit

1729

[rpm]

0­35400

5.8.3.2

Negative Speed Limit

1728

[rpm]

-35400­0

Reversing may be unwanted for certain applications.

-100% (C000 hex)

0% (0 hex)

100% (4000 hex)

e30bk625.10

Reverse

Forward

5.8.3.2 Negative Speed Limit
(rpm)
Illustration 10: Example of Fieldbus Speed Reference

5.8.3.1 Positive Speed Limit
(rpm)

4.5 General Connectivity Settings
General connectivity settings are in parameter group 10 Connectivity Integrated Communication Protocols General Settings.

24 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

PROFINET Configuration

Table 13: General Connectivity Parameters

Menu in- Parameter dex

Parameter number

Value

10.3.1.2

Fieldbus profile 1301

· iC Speed Profile (default) · PROFIdrive Standard telegram 1

Description
Select the fieldbus profile. The selection affects the interpretation of the control word and status word.

10.3.1.3

Fieldbus Fault 1303 Response

· Info (default) · Warning · Fault, Ramp to Coast · Fault, coast See Table 14 for descriptions of the events.

Select the behavior when a fieldbus fault, for example loss of I/O connection occurs.

10.3.1.4

No Fieldbus

1327

Connection Re-

sponse

· Info (default) · Warning · Fault, Ramp to Coast · Fault, coast See Table 14 for descriptions of the events.

Select the response in case there is no fieldbus connection.

10.3.1.6

Process Data 1340 Timeout Time

10.3.1.12

Process Data Timeout Response

1341

0.05­18000 s (Default value: 1.00 s)
· Info · Warning · Warning ­ Change Control Place · Warning ­ Change Control Place Persistent · Fault, Ramp to coast · Fault (default) See Table 14 for descriptions of the events.

Set the timeout time. If process data is not received within the time set, a process data timeout is triggered.
Select the response in case there is no fieldbus connection.

10.3.1.13 Process Data 112 Timeout Control Place

· Local control (default) · Fieldbus control · I/O control

Select the alternate control place to be used if there is a fieldbus timeout. This is only valid with a timeout warning or info.

· Advanced control

See Table 15 for descriptions of the control places.

Table 14: Event Descriptions

Value

Description

Info

The event is logged in the event log.

Warning

The drive issues a warning.

Fault, ramp to coast

The drive issues a fault, ramps down, and coasts.

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 25

iC7 Series PROFINET Operating Guide

PROFINET Configuration

Value Fault Warning – Change Control Place
Warning – Change Control Place ­ Persistent

Description
The drive issues a fault, and coasts the motor.
The drive issues a warning. The control place changes to the selected alternative while timeout warning is active. The control place changes back to the original control place when fieldbus process data returns.
The drive issues a warning. The control place changes to the selected alternative if timeout warning is active. The control place requires a reset command to change back to the original control place after fieldbus process data returns.

Table 15: Control Place Descriptions

Value

Description

Local control

The drive is controlled by a connected control panel.

Fieldbus control

The drive is controlled via a fieldbus.

I/O control

The drive is controlled via I/O.

Advanced control

The drive is controlled via a combination of I/O and fieldbus.

26 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

Parameter Access

5 Parameter Access

5.1 Parameter Access Overview
iC7 series supports access to parameters via Base Mode Parameter Access. The data mechanism transmits requests and replies acyclically. The requests and replies are transmitted by the Acyclic Data Exchange mechanism.
For detailed instructions on how to access parameters, refer to the documentation provided by the PLC manufacturer.

5.2 PROFIdrive Parameter Numbers
PROFIdrive specifies a list of standard PNUs and maps them to the areas defined in Table 16. For more details on PROFIdrive PNUs, refer to the latest version of the PROFIdrive standard.
The iC7 supports all mandatory PNU objects as well as some optional and the device-specific parameter access range. The PROFIdrive parameters are not accessible via MyDrive® Insight or the control panel.

Table 16: Supported PNUs PNU

Description

922

Telegram selection

923

List of all parameters for signals

944

Fault message counter

947

Fault number

950

Scaling of the fault buffer

964

Drive unit identification

965

Profile identification number

972

Drive reset

974

Base mode parameter access service identification

975

Drive object identification

976

Load device parameter set

977

Transfer in non-volatile memory (global)

980 to 989

Number list of defined parameters

60000

Velocity reference value

61000

NameOfStation (read only)

61001

IpOfStation (read only)

61002

MacOfStation (read only)

61003

DefaultGatewayOfStation (read only)

61004

SubnetMaskOfStation (read only)

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 27

iC7 Series PROFINET Operating Guide

Troubleshooting

6 Troubleshooting

6.1 Diagnostics
The iC7 supports diagnostic event messaging for control systems by using faults and warnings. The faults and warnings are enabled by default. Whenever one occurs, it is indicated on the display of a control system. If diagnosis interrupt is used by the control system, it is possible to read out the fault or warning event within the PLC program and to react accordingly.

Table 17: Diagnostics Parameters

Menu index

Parameter

Parame-

name (number) ter num-

ber

Value

Description

10.3.2.3.1

Diagnostics Fault

7081

· Enabled (default) Enables diagnostic fault.

· Disabled

When disabled, the device does not send any PROFINET diagnosis message with severity Fault when a fault is present

on the device.

10.3.2.3.2

Diagnostics Warning

7083

· Enabled (default) Enables diagnostic warning.

When disabled, the device will not send any PROFINET di-

· Disabled

agnosis message with severity Maintenance required when

a warning is present on the device.

6.2 PROFINET Report
The PROFINET report is available in MyDrive Insight, in parameter 10.3.2.1.1. The report shows the current status of: · Connections · Configuration · Mapped signals and their values

e30bk437.10

Illustration 11: Example of a PROFINET Report 28 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

Troubleshooting

6.3 Configuring Port Mirroring Settings
Enable/disable the port-mirroring function for network troubleshooting with a network analyzer tool.

1. In MyDrive Insight, go to Setup and Service Interface Configuration Port Mirroring Settings.

Table 18: Port Mirroring Settings Function

Selections

Description

Source port

– X1 – X2

Frames are mirrored from this port.

Destination port

– X1 – X2

Frames are mirrored to this port.

Block RX from destination port Enable/disable Device does not receive any frames from Destination Port when enabled.

Enable port mirroring

Enable/disable Enable the Port Mirroring feature.

6.4 Identifying a Drive
For easy identification of a drive, the winking function makes the fieldbus indicator LEDs ST, X1, and X2 flash yellow. The function is enabled in MyDrive® Insight under Device Status, by clicking the device name in live mode.

e30bk763.10

Illustration 12: Enabling Winking in MyDrive® Insight See Table 19 for more information on interpreting the LED signals.
6.5 Fieldbus Indicator LEDs
The fieldbus indicator LEDs are in the top right corner of the control panel.

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 29

iC7 Series PROFINET Operating Guide

Troubleshooting

ST X1 X2
Z
ST X1 X2
e30bi589.11

BUS

BUS

WARN READY FAULT

1420
rpm Speed
WARN READY FAULT

OK

REM LOC

Blind Panel Illustration 13: Control Panel Options

OFF

RUN

Control Panel 2.8

For more information on control panels, refer to the application guides. · The LED labeled ST shows the module status. · The LED labeled X1 shows the network status on Ethernet port X1. · The LED labeled X2 shows the network status on Ethernet port X2.

Table 19: Fieldbus Indicator LED Functions LED label Status

LED pattern Description

ST

DCP blink

Flashing yellow PROFINET discovery protocol active, 3 s flashing.

Not configured

Off

PROFINET not configured.

IO connection faulted

Steady red

A PROFINET IO connection has faulted.

Configuration mismatch

Flashing red PROFINET configuration mismatch.

Configured/No IO connection

Flashing green Device is configured from PLC master but no IO connection has been established.

All IO connections OK

Solid green

PROFINET IO connection to device established.

X1/X2 DCP blink

Flashing yellow PROFINET discovery protocol active, 3 s flashing.

Link down

Off

­

Invalid configuration/Duplicated Solid red IP address

IP configuration error

Link up

Solid green

Ethernet link is active.

30 | Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280

iC7 Series PROFINET Operating Guide

Troubleshooting

Danfoss A/S © 2023.06

AQ408626183394en-000101 / 136R0280 | 31

Danfoss A/S Ulsnaes 1 DK-6300 Graasten drives.danfoss.com

Any information, including, but not limited to information on selection of product, its application or use, product design, weight, dimensions, capacity or any other technical data in product manuals, catalogues descriptions, advertisements, etc. and whether made available in writing, orally, electronically, online or via download, shall be considered informative, and is only binding if and to the extent, explicit reference is made in a quotation or order confirmation. Danfoss cannot accept any responsibility for possible errors in catalogues, brochures, videos and other material. Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product. All trademarks in this material are property of Danfoss A/S or Danfoss group companies. Danfoss and the Danfoss logo are trademarks of Danfoss A/S. All rights reserved.

136R0280

Danfoss A/S © 2023.06

M0036101

AQ408626183394en-000101 / 136R0280

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals