NAPOLEON RSE525RSIB Rogue 4-Burner Propane Gas Grill Instruction Manual

NAPOLEON RSE525RSIB Rogue 4-Burner Propane Gas Grill

DANGER
IF YOU SMELL GAS:

• Shut off the gas to the appliance.
• Extinguish any open flame.
• Open lid.
• If the odor continues, keep away from the appliance and immediately call your gas supplier or fire department.

WARNING

• Do not try to light this appliance without reading the “LIGHTING” instructions section of this manual.
• Do not store or use gasoline or other flammable liquids or vapours in the vicinity of this or any other appliance. An L.P. cylinder not connected for use must not be stored in the vicinity of this or any other appliance.
• If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury or death.

Adults and especially children should be alerted to the hazards of high surface temperatures. Young children should be supervised near the gas grill.

Napoleon President’s 15 Year Limited Warranty

NAPOLEON products are designed with superior components and materials and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak-tested and test-fired at a quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you, the customer, receive the quality product you expect from NAPOLEON.
NAPOLEON warrants that components in your new NAPOLEON product will be free from defects in material and workmanship from the date of purchase, for the following period:

• Aluminium castings / stainless steel base ……………………………………. 15 years
• Stainless steel lid …………………………………………………………………….. 15 years
• Porcelain enamel lid ………………………………………………………………… 15 years
• Stainless steel cooking grids …………………………………………………….. 15 years
• Stainless steel tube burners ……………………………………………………… 10 years full coverage, plus 50% off until the 15th year
• Stainless steel sear plates…………………………………………… 5 years full coverage, plus 50% off until the 15th year
• Porcelain-enamelled cast iron cooking grids……………………………….5 years full coverage, plus 50% off until the 15th year
• Ceramic infrared burners (excluding screen) ………………………….. 5 years full coverage, plus 50% off until the 15th year
• All other parts…………………………………2 years

Conditions and Limitations

This Limited Warranty creates a warranty period as specified in the aforementioned table, for any product purchased through an authorized NAPOLEON dealer, and entitles the original purchaser to the specified coverage in respect of any component replaced within the warranty period, either by NAPOLEON or an authorized NAPOLEON dealer, to replace a component of such product that has failed in normal private use as a result of a manufacturing defect. The “50% off” indicated in the table means the component is made available to the purchaser at a 50% discount off the regular retail price of the component for the period indicated. This Limited Warranty does not cover accessories or bonus items. For greater certainty, “normal private use” of a product means that the product: has been installed by a licensed, authorized service technician or contractor, under the installation instructions included with the product and all local and national building and fire codes; has been properly maintained; and has not been used as a communal amenity or in a commercial application. Similarly, “failure” does not include over-firing, blowouts caused by environmental conditions such as strong winds or inadequate ventilation, scratches, dents, corrosion, deterioration of painted and plated finishes, discolouration caused by heat, abrasive or chemical cleaners or UV exposure, chipping of porcelain enamelled parts, or damages caused by misuse, accident, hail, grease fires, lack of maintenance, hostile environments such as salt or chlorine, alterations, abuse, neglect or parts installed from other manufacturers. Should deterioration of parts occur to the degree of non- performance (rusted through or burnt through) within the duration of the warranted coverage, a replacement part will be provided. The replacement component is the sole responsibility of NAPOLEON defined by this Limited Warranty; in no event will NAPOLEON be responsible for installation, labour or any other costs or expenses related to the re-installation of a warranted part, for any incidental, consequential, or indirect damages or for any transportation charges, labour costs or export duties. This Limited Warranty is provided in addition to any rights afforded to you by local laws. Accordingly, this Limited Warranty imposes no obligation upon NAPOLEON to keep parts in stock. Based on the availability of parts, NAPOLEON may at its discretion discharge all obligations by providing a customer a prorated credit towards a new product. After the first year, to this Limited Warranty NAPOLEON may, at its discretion, fully discharge all obligations to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON. NAPOLEON reserves the right to have its representative inspect any product or part before honouring any warranty claim. You must contact NAPOLEON Customer Service or an authorized NAPOLEON dealer to obtain the benefit of the warranty coverage.

WARNING! Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual before operating the grill.

Safe Operating Practices

• This gas grill must be assembled exactly according to the instructions in the manual. If the grill was store-assembled, you must review the assembly instructions to confirm the correct assembly and perform the required leak tests before operating the grill.
• Read the entire instruction manual before operating the gas grill.
• Under no circumstance should this gas grill be modified.
• Follow lighting instructions carefully when operating the grill.
• Gas must be turned off at the propane cylinder when the gas grill is not in use.
• Keep children and pets away from hot grill, DO NOT allow children to climb inside the cabinet.
• Children should be supervised to ensure that they do not play with the appliance.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Do not leave the grill unattended while in use.
• Do not move grill when hot or operating.
• This grill is for household use only.
• This gas grill must not be installed in or on recreational vehicles and/or boats.
• This gas grill must only be stored outdoors in a well-ventilated area and must not be used inside a building, garage, screened-in -in porch or any other enclosed area.
• Maintain proper clearance to combustibles 660 mm (26”) to the rear of unit 255 mm (10”) to the sides.
• Additional clearance is recommended near vinyl siding or panes of glass.
• At all times keep the ventilation openings of the cylinder enclosure free and clear from debris.
• Do not operate the unit under any combustible construction.
• Do not locate in windy settings. High winds adversely affect the cooking performance of the gas grill.
• When the gas grill is stored indoors, the propane cylinder must be disconnected from the grill and stored outdoors in a well-ventilated area, disconnected cylinders must not be stored in a building, garage or other enclosed area.
• Inspect the gas line hose before each use. If there is evidence of excessive abrasion or wear, it must be replaced before using the gas grill, with a replacement hose assembly specified by the grill manufacturer.
• Never store a spare LP gas cylinder under or near this grill.
• Never fill the cylinder beyond 80 % full.
• When changing out the gas cylinder, ensure there are no nearby sources of ignition. Do not smoke.
• Leak test all connections before initial use, even if the grill was purchased fully assembled, annually or whenever any gas component has been replaced.
• Never use natural gas in a unit designed for liquid propane gas.
• Never use lighter fluid in a gas grill.
• Use charcoal briquettes only with a Napoleon charcoal tray designed for this unit.
• Burner controls must be off when turning the supply cylinder on.
• Do not light burners with the lid closed.
• Do not operate the rear burner with the main burners operating.
• The lid is to be closed during the preheat period.
• Do not route the hose underneath the drip pan ‑ proper hose clearance to the bottom of the unit must be maintained.
• Clean the grease tray and sear plates regularly to avoid build-up, which may lead to grease fires.
• Remove the warming rack before lighting the rear burner. The extreme heat will damage the warming rack.
• Ensure sear plates are positioned properly according to sear plate installation instructions.
• Do not use a condiment tray to store lighters, matches or any other combustibles.
• Keep gas line away from heated surfaces.
• Keep any electrical supply cord away from water or heated surfaces.
• Inspect the infrared burner venturi tube for spider webs and other obstructions periodically. Clean the tubes completely if you find any such obstructions.
• The outdoor cooking gas grill and its shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures above 3.5kPa (0.5psi).
• The outdoor cooking gas grill must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 3.5 kPa (1/2 psi).

DIMENSIONS

RSE525RSIB-1CE GRILL

• 4 x 4.15 KW/H MAIN BURNER
• 1 x 4.5 KW/H SIDE BURNER (IF EQUIPPED)
• 1 x 5.0 KW/H REAR BURNER:
• GRILL SIZE: 46cm X 73 cm = 3360cm2
• WARMING RACK SIZE: 16cm X 72.5cm = 1160cm2
• IR SIDE BURNER SIZE: 24cm X 37cm = 890cm2
• ALL DIMENSIONS ARE APPROXIMATE

RSE625RSIB-1 CE GRILL

• 5 x 4.15 KW/H MAIN BURNER
• 1 x 4.5 KW/H SIDE BURNER (IF EQUIPPED)
• 1 x 5.0 KW/H REAR BURNER:
• GRILL SIZE: 46cm X 88 cm = 4035cm2
• WARMING RACK SIZE: 16cm X 87cm = 1395cm2
• IR SIDE BURNER SIZE: 24cm X 37cm = 890cm2
• ALL DIMENSIONS ARE APPROXIMATE

Correct Disposal Of This Product
This marking indicates that this product should not be disposed of with other household wastes throughout the EU. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources. To return your used device, please use the return and collection systems or contact the retailer where the product was purchased. They can take this product for environmentally safe recycling.

Gas Cylinder
Use only gas cylinders, which meet national and regional codes. For optimal performance, the grill should be operated on propane. The minimum cylinder size for butane units is 13kg, and for propane units is 6kg. Ensure that the cylinder can provide enough fuel to operate the appliance. If in doubt, check with your local gas supplier.

• Use caution when handling the cylinder valve.
• Never connect a cylinder, which does not meet local codes.
• All cylinders larger than 310mm in diameter or 580mm in height must be placed outside the enclosure on level ground. Cylinders with a diameter of 310mm or less and a height of 580mm or less may be placed inside the enclosure on the right side of the bottom shelf.

Only cylinders connected to the appliance may be stored in the enclosure, or close to the appliance. Spare cylinders must not be stored in the enclosure, or close of an operating unit. Cylinders must not be exposed to extreme heat or direct sunlight.
WARNING! Ensure that the hose is routed to maintain proper clearance to the underside of the unit. Hoses that contact with high-temperature surfaces may melt and leak, causing a fire.
Cylinder Connection: Ensure that the gas regulator hose is kink-free. Remove the cap or plug from the cylinder fuel valve. Tighten the regulator to the cylinder valve. Leak test all joints before using the barbecue. A leak test must be performed annually, and each time a cylinder is hooked up, or if a part of the gas system is replaced.

Example Cylinder

Gas Hose

• If the hose and regulator are not included by the manufacturer, then only hoses and regulators that meet national and regional codes are to be used.
• Ensure that the hose does not come into contact with grease, other hot drippings, or any hot surfaces on the appliance.
• Check the hose regularly. In the case of rips, melting or wear, replace the hose before using the appliance.
• The recommended hose length is 0.9m. The hose must not be longer than 1.5m.
• Ensure that the hose is twist and kink-free when installed.
• Replace the hose before the expiry date printed on the hose.

WARNING!

• Do not route the hose underneath the drip pan.
• Do not route the hose between the space on the bottom shelf and the back panel.
• Do not route the hose over the top of the back panel.
• Ensure all connections are tightened using two wrenches. Do not use Teflon tape or pipe dope on any hose connection.
• Ensure the hose does not contact any high-temperature surfaces, or it may melt and leak causing a fire.
• Do not use an enclosure to store excess hose, as there is a greater chance of the hose contacting a hot surface, it may melt and leak causing a fire.

Technical Data

The following table lists input values for the appliance.

Burner| Orifice Size| (Gross) Heat Input (Total) 525| (Gross) Heat Input (Total) 625| Gas Usage (Total) 525| Gas Usage (Total) 625
---|---|---|---|---|---
 | I| II| I / II| I / II| I / II| I / II
Main| #61| #65| 16.6 kW| 20.75 kW| 1208 g/hr| 1514 g/hr
Rear| #57| #62| 5.0 kW| 5.0 kW| 364 g/hr| 364 g/hr
Side (Infra Red)| #59| #64| 4.5 kW| 4.5 kW| 327 g/hr| 327 g/hr
Side (Flame)| 0.86mm| #69| 3.0 kW| 3.0 kW| 218 g/hr| 218 g/hr

Certified Gases / Pressures – Check the rating plate to ensure that it corresponds with the following list.

Gases / Pressures

| Butane 30mbar propane 30mbar| Butane 28-30mbar

propane 37mbar

| Butane 50mbar propane 50mbar

Countries

| BE, BG, CY, DK, EE,

FI, FR, GB, HR, HU,

IS, IT, LT, LU, MT,

NL, NO, RO, SE, SI,

SK, TR

|

BE, CH, CY, CZ, ES,

FR, GB, GR, IE, IT, LT, LU, LV, pT, SK, SI

|

AT, CH, DE, SK

Do not tamper with or modify the regulator. Use only regulators that supply the pressure listed in the table above. For replacement, use only the regulator specified by the manufacturer.

Leak Testing Instructions

• WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced.
• WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property, serious bodily injury, or death.
• Leak testing: This must be done before initial use, annually, and whenever any gas components are replaced or serviced. Do not smoke while performing this test, and remove all sources of ignition. See Leak Testing Diagram for areas to check. Turn all burner controls to the off position.
• Turn gas supply valve on.
• Brush a half-and-half solution of liquid soap and water onto all joints and connections of the regulator, hose, manifolds and valves.
• Bubbles will indicate a gas leak. Either tighten the loose joint or have the part replaced with one recommended by the Napoleon Customer Solutions department and have the grill inspected by a certified gas installer.
• If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected by a certified gas installer or dealer. Do not use the grill until the leak has been corrected.

Lighting Instructions

Main Burner Lighting| Rear Burner Lighting (if equipped)| Side Burner Lighting (optional)
---|---|---
1. Open the grill lid| 1. Open the grill lid| 1. Open the burner cover.
2. push and turn any main burner knob slowly to the high position. If the pilot lights, continue to push down on the control knob until the

burner lights and then release.

| 2. Remove warming rack.| 2. Turn the side burner control to a high

position.

3. If the pilot does not ignite, then immediately turn the control knob back to the ‘off position and repeat

step 2 several times.

| 3. Turn the rear burner control to a high

position.

| 3. press and hold

the igniter button until the burner lights or

lights match.

4. If the pilot and burner will not ignite within 5 seconds, turn the control knob to the ‘off’ position and wait 5 minutes for any excess gas to dissipate. Either repeat steps 2 and 3 or light with a match.| 4. press and hold

the igniter button until the burner lights or light match.

| 4. If the ignition is not immediate, turn the burner control off.

Wait 5 minutes. Repeat.

5. If lighting the unit with a match, clip the match into the supplied lighting rod. Hold the lit match down through the grill and sear plate while turning the corresponding burner valve to high.| 5. If the ignition is not immediate, turn the burner control off. Wait 5 minutes.

Repeat.

|

NOTE! Do not use the rear burner while operating the main burner.

Cooking Instructions

Initial Lighting: When lit for the first time, the gas grill emits a slight odour. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. Simply run the main burners on high for approximately one-half hour.
Main Burner Use: When searing foods, we recommend preheating the grill by operating all main burners in a high position with the lid closed for approximately 10 minutes. Food cooked for short periods (fish, vegetables) can be grilled with the lid open. Cooking with the lid closed will ensure higher, more even temperatures that can reduce cooking time and cook meat more evenly. Food that has a cooking time longer than 30 minutes, such as roasts, can be cooked indirectly (with the burner lit opposite to the food placement). When cooking very lean meats, such as chicken breasts or lean pork, the grids can be oiled before pre-heating to reduce sticking. Cooking meat with a high degree of fat content can create flare-ups. Either trim the fat or reduce temperatures to inhibit this. Should a flare-up occur, move food away from the flames and reduce the heat. Leave the lid open. Learn more grilling techniques and delicious recipes by acquiring Napoleon’s cookbooks.
Direct Cooking: place food to be cooked on the grill directly over the heat. This method is generally used for searing or for foods that do not require prolonged cooking times such as hamburgers, steaks, chicken pieces, or vegetables. The food is first seared to trap in the juices and flavor, and then the temperature is lowered to finish cooking the food to your preference.
Indirect Cooking: With one or more burners operating, place food to be cooked on the grill over a burner that is not operating. The heat circulates the food, cooking slowly and evenly. Cooking with this method is much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts, chickens or turkeys, but can also be used for cooking foods that are prone to flare-ups or for smoking foods. Lower temperatures and slower cooking times result in tender foods.
Rear Burner Use (If Equipped): Remove the warming rack before use, the extreme heat will damage the warming rack. Cooking grids should also be removed if they interfere with the rotisserie. The rear burner is designed to be used in conjunction with the rotisserie kit available from your dealer. See the rotisserie kit assembly instructions.
To use the counterbalance – remove the rotisserie motor from the gas grill. Place the spit with the meat being cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down.
Tighten the counterbalance arm and weight so the arm is facing up. Slide the counterweight in or out to balance the load and tighten in place. Re-install the motor and begin cooking. Place a metal dish underneath the meat to collect drippings for basting and naturally delicious gravy. Basting liquid may be added as required. To seal in juices, first operate the rear burner on high until brown, then reduce the heat to thoroughly cook foods. Keep the lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender on the inside. For example, a 3-pound chicken on the rotisserie will be done in approximately 1½ hours on medium to high. Search Grill Master Recipes at https://www.napoleon.com/en/us/grills/recipes for “rotisserie”.

ATTENTION! Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly. When finished cooking disassemble rotisserie components, wash thoroughly with warm soapy water and store indoors.

Infrared Side Burner Use (If Equipped): The gas grill should be located so that the side burner is protected from the wind because the wind will adversely affect its performance.

WARNING! Do not close the side burner lid while it is operating or hot.
WARNING! Do not adjust the cooking grid while hot or operating.
WARNING! Do not use a side burner to deep fry foods as cooking with oil can create a dangerous situation.

1. Follow the infrared side burner lighting instructions and operate on high for 5 minutes with the lid opened or until the ceramic burners glow red.
2. Place food on grills and cook according to the times listed in the Infrared Grilling Chart.
3. Depending upon your taste, continue cooking over infrared burners on high, medium or low, turning food frequently, or placing food on the main burner area of the grill, close the lid, and allow oven temperature to slowly finish cooking your food.

CAUTION! Due to the intense heat the infrared burners provide, food left unattended over burners will burn quickly. Keep the lid open when cooking with the infrared burners.
Protection Of Your Infra Red Burners: The infrared burners of your grill are designed to provide a long service life. However, there are steps you must take to prevent the cracking of their ceramic surfaces, which will cause the burners to malfunction.

• Never let water come in direct contact with your ceramic burner.
• Do not allow hard objects to impact the infra-red burner.
• Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with hot ceramic burners. A large temperature differential can cause cracking of the ceramic tile.
• Keep the lid closed when the side burner is not in use.
• After cooking operate the burner on high for 5 minutes, to burn off any drippings and debris.

Damage caused by failure to follow these steps is not covered by your grill warranty.

Infrared Heat

Most people don’t realize that the heat source we are most familiar with, our sun, warms the earth using mainly infrared energy. This is a form of electromagnetic energy with a wavelength just greater than the red end of the visible light spectrum but less than a radio wave. This energy was discovered in 1800 by Sir William Herschel who dispersed sunlight into its component colors using a prism. He showed that most of the heat in the beam fell into the spectral region just beyond the red end of the spectrum, where no visible light existed. Most materials readily absorb infrared energy in a wide range of wavelengths, causing an increase in their temperature. The same phenomenon causes us to feel warmth when we are exposed to sunlight. The infrared rays from the sun travel through the vacuum of space, through the atmosphere, and penetrate our skin. This causes increased molecular activity in the skin, which creates internal friction and generates heat, allowing us to feel warmth.
Foods cooked over infrared heat sources are heated by the same principle. Charcoal grilling is our most familiar choice for infrared cooking. The glowing briquettes emit infrared energy to the food being cooked with very little drying effect. Any juices or oils that escape from the food drip onto the charcoal and vaporize into smoke giving the food its delicious grilled taste. The Napoleon infrared burner cooks in the same way. In each burner, 10,000 ports – each with its tiny flame – cause the surface of the ceramic tile to glow red. This glow emits the same type of infrared heat to the food as charcoal, without its hassle or mess. Infrared burners also provide a more consistently heated area that is far easier to regulate than a charcoal fire. For instant searing, the burners can be set to high, yet they can also be turned down for slower cooking. We all know how difficult that is on a charcoal fire. Traditional gas burners heat the food differently. The air surrounding the burner is heated by the combustion process and then rises to the food being cooked. This generates lower grill temperatures that are ideal for more delicate cuisine such as seafood or vegetables, whereas Napoleon’s infrared burners produce searing heat for juicier, tastier steaks, hamburgers and other meats. For cooking times and tips refer to the Infrared Grilling Chart.

Infrared Grilling Chart

Food

| ****

Control Setting

| ****

Cooking Time

| ****

Helpful Suggestions

---|---|---|---

Steak

1 in. (2.54cm) thick

| ****

High setting 2 min. each side.

High setting 2 min. each side then medium setting.

High setting 2 min. each side then medium setting.

| ****

4 min. – Rare

6 min. – Medium

8 min. – Well done

| ****

When selecting meat for grilling, ask for marbled fat distribution. The fat acts as a natural tenderizer while cooking and keeps it moist and juicy.

Hamburger 1/2 in. (1.27cm)

thick

| ****

High setting 2 min. each side.

High setting 2 1/2 min. each

side.

High setting 3 min. each side.

| ****

4 min. – Rare

5 min. – Medium 6 min. – Well done

| ****

preparing hamburgers to order is made easier by varying the thickness of your patties. To add an exotic taste to your meat, try adding hickory-flavored woodchips to Napoleon’s woodchip smoker.

Chicken pieces

| ****

High setting 2 min. each side. then medium-low to low setting.

| ****

20-25 min.

| ****

The joint connecting the thigh and the leg from the skinless side should be sliced 3/4 of the way though for the meat to lay flatter on the grill. This helps it to cook faster and more evenly.

To add a trademark taste to your cooking, try adding mesquite- flavoured woodchips to

your Napoleon woodchip smoker, optional

accessory.

pork chops

| ****

Medium

| ****

6 min. per side

| ****

Trim off the excess fat before grilling. Choose thicker chops for more tender results.

Spare ribs

| ****

High setting for 5 minutes low to finish

| ****

20 min. per side

turn often

| ****

Choose ribs that are lean and meaty. Grill until meat easily pulls away from the bone.

Lamb chops

| ****

High setting for 5 minutes medium to finish

| ****

15 min. per side

| ****

Trim off the excess fat before grilling. Choose extra thick chops for more tender results.

Hot dogs

| ****

Medium – Low

| ****

4-6 min.

| ****

Select the larger size wieners. Slit the skin lengthwise before grilling.

Cleaning Instructions

WARNING! Always wear protective gloves and safety glasses when servicing your grill.
WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill in an area where cleaning solutions will not harm decks, lawns, or patios. Do not use oven cleaner to clean any part of this gas grill. Do not use a self-cleaning oven to clean cooking grids or any other parts of the gas grill. Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly.

Note: Stainless steel tends to oxidize or stain in the presence of chlorides and sulphides, particularly in coastal areas and other harsh environments, such as the warm, highly humid atmosphere around pools and hot tubs. These stains could be perceived as rust but can be easily removed or prevented. To provide stain prevention and removal, wash all stainless steel and chrome surfaces every 3-4 weeks or as often as required with fresh water and/or stainless steel cleaner.

Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the pre-heating period. Steel wool can be used for stubborn stains. Normally, stainless grids (if equipped) will discolour permanently from regular usage due to the high temperature of the cooking surface.
Cast Iron Cooking Grids: The cast iron cooking grids supplied with your new grill offer superior heat retention and distribution. By regularly seasoning your grids you are adding a protective coating, which will aid in resisting corrosion and increase your grid’s non-stick capabilities.
First-Time Use: Wash the cooking grids by hand with mild dish soap and water to remove any residue from the manufacturing process (never wash in a dishwasher). Rinse thoroughly with hot water and dry completely with a soft cloth. This is important to prevent moisture from entering the cast iron. Seasoning: Using a soft cloth, spread VEGETABLE SHORTENING over the entire grid surface ensuring all grooves and corners are covered. Do not use salted fats such as butter or margarine. Preheat your grill for 15 minutes, then place the seasoned cooking grids in the grill. Turn the burner control knobs to medium with the lid closed. Allow the cooking grids to heat for approximately one-half hour. Turn all the burners to the “OFF” position and turn the gas off at the source. Let the cooking grids stand until cool. This procedure should be repeated several times throughout the season, although it is not required for daily use (follow daily usage procedure below).
Daily Usage: Before pre-heating, and cleaning with a brass wire grill brush, coat the entire top surface of the cooking grids with VEGETABLE SHORTENING. Preheat the grill and then brush away any unwanted residue with a brass wire brush.

Stainless Steel Cooking Grids: (upgrade kit available – see replacement parts list). Stainless steel cooking grids are durable and corrosion- resistant. They require less seasoning and maintenance than cast iron cooking grids. It is recommended that you follow the daily usage procedure listed above although you may find pre-heating and cleaning your grids with a wire brush is sufficient for your grilling needs.

Control Panel: The control panel text is printed directly on the stainless steel and with proper maintenance will remain dark and legible. To clean the panel, use only warm soapy water. Never apply abrasive cleaners on any stainless surfaces, especially the printed portion of the control panel or the printing will gradually rub off.

Infrared Burners: Because of the high intensity of the infrared burner, most drippings and food particles that fall onto the burner surface are immediately incinerated. However, some debris and residue may remain. To remove this residue after cooking, operate the grill on high for 5-10 minutes. Do not clean the ceramic tile with a wire brush.

Cleaning Inside The Gas Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from the casting sides and underneath the lid. Scrape the sear plates with a putty knife or scraper, and use a wire brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass wire brush. Sweep all debris from inside the gas grill into the drip pan.

WARNING! Accumulated grease is a fire hazard.
Drip Pan: Clean the drip pan frequently (every 4 – 5 uses or as often as required) to avoid grease buildup. Grease and excess drippings pass through to the drip pan, located beneath the gas grill and accumulate in the disposable grease tray below the drip pan. To access the disposable grease tray or to clean the drip pan, slide the drip pan free of the grill. Never line the drip pan with aluminum foil, sand or any other material as this could prevent the grease from flowing properly. The pan should be scraped out with a putty knife or scraper. Replace the disposable grease tray every 2 – 4 weeks, depending on gas grill usage. For supplies, see your Napoleon Grill dealer.

Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or stainless steel parts of your Napoleon Grill. Doing so will scratch the finish. Exterior grill surfaces should be cleaned with warm soapy water while the metal is still warm to the touch. To clean stainless surfaces, use a stainless steel or a non-abrasive cleaner. Always wipe in the direction of the grain. Over time, stainless steel parts discolour when heated, usually to a golden or brown hue. This discolouration is normal and does not affect the performance of the grill. Porcelain enamel components must be handled with additional care. The baked-on enamel finish is glass-like and will chip if struck. Touch-up enamel is available from your Napoleon Grill dealer.

Maintenance Instructions

• We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person.
• At all times keep the gas grill area free from combustible materials, gasoline and other flammable vapours and liquids. Do not obstruct the flow of ventilation and combustion air. Keep the cylinder enclosure ventilation openings (located on the cart sides and at the front and back of the bottom shelf) free and clear from debris.
• WARNING! Always wear protective gloves and safety glasses when cleaning your grill.
• WARNING! Turn off the gas at the source and disconnect the unit before servicing. To avoid the possibility of burns, maintenance should be done only when the grill is cool. A leak test must be performed annually and whenever any component of the gas train is replaced or gas smell is present.
• Burner: The burner is made from heavy wall 304 stainless steel, but extreme heat and a corrosive environment can cause surface corrosion to occur. This can be removed with a brass wire brush.
• CAUTION! Beware of Spiders.

Spiders and insects are attracted to the smell of propane and natural gas. The burner is equipped with an insect screen on the air shutter, which reduces the likelihood of insects building nests inside the burner but does not eliminate the problem. A nest or web can cause the burner to burn with a soft yellow or orange flame or cause a fire (flashback) at the air shutter underneath the control panel. To clean the inside of the burner, it must be removed from the gas grill: Remove the screw (s) that attaches the burner to the back wall. Slide the burner back and upwards to remove. Cleaning: Use a flexible venturi tube brush to clean the inside of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve orifices for blockages. Burner ports can close over time due to cooking debris and corrosion, use an opened paperclip or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill bit in a small cordless drill. The ports are easier to clean if the burner is removed from the grill, but it can also be done with the burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill is for burner ports only, not for the brass orifices (jets) which regulate the flow into the burner. Take care not to enlarge the holes. Ensure the insect screen is clean, tight, and free of any lint or other debris.
Reinstallation: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when installing. Replace the sear plate mount and/or tighten screws to complete the reinstallation.

WARNING! When reinstalling the burner after cleaning it is very important that the valve/orifice enters the burner tube before lighting your gas grill. If the valve is not inside the burner tube a fire or explosion could occur.

Protection Of Infrared Burners: The infrared burners of your grill are designed to provide a long service life, though care must taken to prevent cracking of their ceramic surfaces. Fractures will cause the burners to malfunction. The following provides a few of the causes of cracks and the steps you can take to avoid them. Damage caused by failure to follow these steps is not covered by your grill warranty.

1. Impact with hard objects – Never allow hard objects to strike the ceramic. Take care when inserting or removing cooking grates and accessories into or from the grill.
2. Contact with water or other liquids – Cold liquids contacting the hot ceramic surfaces can cause them to break. Never throw water into the grill to douse a flame. If the ceramic or interior of a burner becomes wet while not in use, later operation of the burner can create steam, which can produce sufficient pressure to crack the ceramic. Repeated soaking of the ceramic can also cause it to swell and expand. This expansion causes undue pressure on the ceramic that can cause it to crack and crumble.
   • Never throw water into the grill to control flare-ups.
   • Do not attempt to operate the infrared burners in open air while raining.
   • If you find standing water in your grill (because of exposure to rainfall, sprinklers, etc.), inspect the ceramic for evidence of possible water soaking. If the ceramic appears to be wet, remove the burner from the grill. Turn it upside down to drain the excess water and bring indoors to dry thoroughly.
3. Impaired ventilation of hot air from the grill – For the burners to function properly, hot air must have a way to escape the grill. If the hot air is not allowed to escape, the burners can become deprived of oxygen causing them to back-flash. If this occurs repeatedly, the ceramic could crack. Never cover more than 75% of the cooking surface with solid metal (i.e., griddle or large pan).
4. Incorrect cleaning – Do not clean the ceramic tile with a wire brush. If debris is collecting on your burner, light the burner and operate on high for 5 minutes with the lid open, allowing debris to burn off.

CAUTION! Check for abrasions, melting, cuts, and cracks in the hose. If any of these conditions exist, do not use the gas grill. Have the part replaced by your Napoleon Grill dealer or qualified gas installer.
Aluminum Castings: Clean castings periodically with warm soapy water. Aluminum will not rust, but high temperatures and weathering can cause oxidation to occur on aluminum surfaces. This appears as white spots on the castings. To refinish these areas, clean first and sand lightly with fine sandpaper. Wipe the surface to remove any residue and paint with high temperature barbecue paint. Protect surrounding areas from over-spray. Follow the manufacture’s directions for curing.

Troubleshooting

lighting procedure.

Improper preheating.

| Ensure lighting procedure is followed

carefully.  All gas grill valves must be in the off position when the tank valve is turned on. Turn tank on

slowly to allow pressure to equalize.

See lighting instructions.

preheat grill with both main burners on high for 10 to 15 minutes.

Excessive flare-ups/

uneven heat.

| Sear plates installed incorrectly.

Improper preheating.

Excessive grease and ash build on sear plates and in drip pan.

| See assembly instructions.

preheat grill with main burners on high for 10 to 15 minutes.

Clean sear plates and drip pan regularly. Do not line pan with aluminum foil. Refer to cleaning instructions.

Burners burn with yellow flame, accompanied by the smell of gas.| possible spider web or other debris in burner.| Thoroughly clean burner by removing.

See general maintenance instructions.

Rear and Side burners will not light with the igniter, but will light with a match.| Dead battery / or installed

incorrectly.

Loose electrode wire or switch terminal wires.

| Replace with heavy duty premium

battery.

Check that electrode wire is firmly pushed onto the terminal on the back of the igniter. Check that the lead wires from the module to the ignition switch (if equipped) are firmly pushed onto their respective terminals.

Main burner will not light with the igniter, but will light with a match.| Jet-fire outlet is dirty or

clogged.

| Clean jet-fire outlet with a soft bristle

brush.

Humming regulator.| Normal occurrence on hot days.| This is not a defect. It is caused by internal vibrations in the regulator and does not affect the performance or safety of the gas grill. Humming regulators will not be replaced.
Burners will not cross light each other.| Dirty or corroded cross light brackets.| Clean or replace as required.
Problem| Possible Causes| Solution
---|---|---
“Paint” appears to be peeling inside lid or hood.| Grease build-up on inside surfaces.| This is not a defect. The finish on the lid and hood is porcelain, and will not peel. The peeling is caused by hardened grease, which dries into paint-like shards, that flake off.

Regular cleaning will prevent this. See

cleaning instructions.

Burner output on “high” setting is too low. (Rumbling noise and fluttering blue flame at burner surface.)| Lack of gas.

Supply hose is pinched. Dirty or clogged orifice. Spider webs or other

matter in venturi tube.

| Check gas level in propane cylinder. Reposition supply hose as necessary. Clean burner orifice.

Clean out venturi tube.

Infrared burner (if equipped) flashes back (during operation the burner abruptly

makes a loud “whoosh” sound, followed by a continuous blow-torch type sound and grows dim.)

| Ceramic tiles overloaded with grease drippings and build-up. ports are clogged.

Burner overheated due to inadequate ventilation (too much grill surface covered by griddle or pan.)

Cracked ceramic tile.

Leaking gasket surrounding

the ceramic tile, or a weld failure in the burner housing.

| Turn burner off and allow to cool for at least two minutes. Relight burner and burn on high for at least five minutes or until the ceramic tiles are evenly glowing red.

Ensure that no more than 75% of the grill surface is covered by objects or accessories. Turn burner off and

allow to cool for at least two minutes, then relight.

Allow burner to cool and inspect very closely for cracks. If any cracks are found, contact your authorized Napoleon dealer to order a replacement burner assembly.

Contact your authorized Napoleon dealer for instructions on ordering a replacement burner assembly.

KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.
Ordering Replacement Parts
Warranty Information

• MODEL:………………………………………………………………………………
• DATE OF PURCHASE:………………………………………………………….
• SERIAL NUMBER:………………………………………………………………..

(Record information here for easy reference)
For replacement parts and warranty claims, contact the Napoleon dealer where the product was purchased.
Before contacting the dealer, check the Napoleon Grills Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www.napoleon.com.
To process a claim, the following information is required:

1. Model and serial number of the unit.
2. Part number and description.
3. A concise description of the problem (‘broken’ is not sufficient).
4. Proof of purchase (photocopy of the invoice).

In some cases, Napoleon could request to have the parts returned to the factory for inspection before providing replacement parts.
Before contacting Napoleon dealer, please note that the following items are not covered by the warranty:

• Costs for transportation, brokerage or export duties.
• Labour costs for removal and reinstallation.
• Costs for service calls to diagnose problems.
• Discolouration of stainless steel parts.
• Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner or other harsh chemicals).

CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly.

Getting Started

1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components packed inside. Use the parts list to ensure all necessary parts are included.
2. Do not destroy packaging until the grill has been fully assembled and operates to your satisfaction.
3. Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being lost or damaged while assembling.
4. Most stainless steel parts are supplied with a protective plastic coating that must be removed prior to using the grill. The protective coating has been removed from some of the parts during the manufacturing process and may have left behind a residue that can be perceived as scratches or blemishes. To remove the residue, vigorously wipe the stainless steel in the same direction as the grain.
5. Follow all instructions in the order that they are laid out in this manual.
6. Two people are required to lift the grill head onto the assembled cart.

If you have any questions about assembly or grill operation, or if there are damaged or missing parts please call our Customer Solutions Department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time).

Tools required for assembly (tools not included)

Proper Hose Connection (Propane)

WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.

WARNING – FIRE HAZARD

WARNING! Do not route hose underneath drip pan.

WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a fire.

Cylinder Connection

NOTE! Some regulator hoses contain a nut and a left hand thread, and others must press ON to connect and OFF to detach. Follow the instructions provided below for the appropriate regulator hose.

Leak Testing Instructions

• WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced.
• WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property, serious bodily injury, or death.
• Leak testing : This must be done before initial use, annually, and whenever any gas components are replaced or serviced. Do not smoke while performing this test, and remove all sources of ignition. See Leak Testing Diagram for areas to check. Turn all burner controls to the off position.
• Turn gas supply valve on.
• Brush a half-and-half solution of liquid soap and water onto all joints and connections of the regulator, hose, manifolds and valves.
• Bubbles will indicate a gas leak. Either tighten the loose joint or have the part replaced with one recommended by the Napoleon Customer Solutions department and have the grill inspected by a certified gas installer.
• If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected by a certified gas installer or dealer. Do not use the grill until the leak has been corrected.

RSE525/RSE625 Parts List

CONTACT

• Wolf Steel Europe BV
• Poppenbouwing 29-31, 4191 NZ Geldermalsen,
• CCI No. 51509970, THE NETHERLANDS
• [email protected].

DENapoleon products are protected by one or more U.S. and Canadian and/or foreign patents or patents pending.

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