BURLEY D’Lite CHILD TRAILER MANUAL Instructions

OWNER’S INSTRUCTION & SAFETY MANUAL 

CHILD TRAILER MANUAL
Encore®, D’Lite™, Solo™, Honey Bee® & Cub® 

Our legacy is to build the next generation of riders, adventurers & explorers because where we lead them is where their journey begins. We learn to read the road, and we find that every turn has a story. We discover that hills build more than muscle, they build character, and that the deeper we dig, the higher we can climb. We realize that every journey e take, takes us, and what we pick up along the way defines who we are. We understand that the experiences we gain and the passions we share become our legacy, so we lead by example. We raise our flag and strive to live better lives. We learn from the past and we proudly protect the future. On every road, we seek adventure and down every trail, we find our place in the world. Outside there are no walls and no limits, so we learn to reach further than we ever thought possible. From day to day and generation to generation, the journey never ends and the memories remain as the story unfolds.

ALWAYS ORIGINAL. ALWAYS PRESENT. ALWAYS BURLEY.
Since 1978

WARNING
Failure to comply with the instructions and warnings in this manual could result in serious injury or death.

• Recommended speed limits:
  – 15 mph (24 km/h) on smooth, straight roads
  – 5 mph (8 km/h) when turning or on uneven roads

• Children must be able to sit upright without support and have the adequate neck strength to support their heads before being carried in a trailer. Consult a pediatrician to  determine if a child is of sufficient developmental age to be carried in a bicycle trailer

• The maximum age of passengers is 7 years old

• Passengers must wear a bicycle helmet that meets applicable safety standards

• Always ride with the cover down to protect children from flying debris

• When using a double trailer with one child, always seat the child in the right side position.

• Make sure children cannot put fingers, clothing, toys, or shoelaces into the wheel spokes

• Check children frequently, especially during hot or cold weather

• Never leave children unattended

• The rider of the bicycle must be at least 16 years old

• DO NOT use a car seat in a trailer

• DO NOT use with a total load that exceeds the weight limits

• DO NOT make modifications to the trailer

• DO NOT over-inflate the tires. Failure to comply with the rated tire sidewall pressure may lead to an explosion of the tire and possible injury.

WARNING
If attaching a jogger or stroller accessory to your trailer make sure to read and follow all warnings and instructions that are included with your accessory kit.
It is recommended that a qualified bicycle mechanic does a safety check of the towing bicycle before attaching the trailer. Before each ride, be sure the trailer does not interfere with the braking, pedaling, or steering of the bicycle. It is recommended that a rearview mirror be used on the bike.
Always comply with local regulations when using the trailer on public roadways. Never ride a bicycle at night without adequate lighting. Obey all local legal requirements for lighting. The red reflectors that came with the trailer must remain attached and visible at all times. If you need to come to a stop for any reason, such as to check on your child, make adjustments, or address a flat tire, be sure to pull off of the road completely.
Because of the trailer’s weight, a bicycle pulling a trailer is heavier and less responsive. Avoid rocks, curbs, hard braking, and sudden swerving. Experiment with the loaded trailer n an uncongested area until you become familiar with how your bike handles towing a trailer. Avoid riding over obstacles with one wheel – as this may cause the trailer to tip over. Use good judgment when deciding if weather, road, or traffic conditions are safe to use a Burley. Recommended temperature limits for using a Burley trailer are 20°F to  00°F (-7°C to 38°C).
Failure to comply with the instructions and safety guidelines in this manual could result in serious injury or death of the passenger or rider.

Box Contents:

1 flag, 2 wheels, 1 tow bar, 1 cover*, 1 parts bag, 1 trailer

Required Tools:

10mm wrench (not included), 5mm hex key (included)

• Some models may not have a cover included in the box.

Burley Trailer Guide:

1. Roll bar/handlebar lever
2. Suspension adjustment
3. Push-button release wheel
4. Flag mount
5. Wheel guard
6. Tow bar receiver
7. Cover
8. Roll bar/handlebar
9. Tow bar
10. Frame latches (undercover)
11. Brake lever

NOTE: Not all models have all features listed above.

Burley Hitch Guide:

1. Safety strap
2. Hitch
3. Flex connector
4. Lock pin

Opening Your Trailer

1. Lift upper frame at rear (Figure 2).
2. Reach through the seat for the rear frame tube (Figure 3).
3. Squeeze frame tubes together to click securely in place (Figure 4).

Closing Your Trailer

1. Remove Wheels.
2. Undercover (Figure 4), lift left and right red latches to release frame tubes.
3. Fold flat.

Installing the Wheel Guards

For trailers with plastic tow bar mounts

1. Match hole in wheel guard to hole in tow bar receiver (Figure 5), and insert bolt from top. Tighten the nut securely to the bolt using the provided hex key and 10mm wrench.
2. Repeat for the wheel guard on the other side of the trailer.

For trailers with aluminum tow bar mounts

1. Insert wheel guard bolts through the frame tube. Match holes in wheel guards to bolts. Tighten securely with a hex key (Figure 6).
2. Repeat for the wheel guard on the other side of the trailer.

Installing the Tow Bar

For trailers with plastic tow bar mounts

1. Squeeze buttons (7a) on the top and bottom of the wheel guard to open (Figure 7).
2. Slide tow bar into the receiver on the left side of the trailer (Figure 8) until holes (8a) and (8b) are aligned.
3. Insert the safety pin from the top through the aligned holes [Figure 9] and close the wheel guard until it clicks.
4. The towbar is now secured by both the safety pin and the locked wheelguard[Figure 10].
5. Always make sure the safety pin has locked securely as shown on the left [Figure 11].

For trailers with aluminum tow bar mounts

1. Slide the tow bar into the receiver on the left side of the trailer while pressing down on the button (Figure 12).
2. Insert the lock pin through the rear tow bar receiver and the hole at the end of the tow bar (Figure 13). Close retainer to secure lock pin.

Adjusting the Suspension

1. There are 5 marked adjustment set points (Figure 14). Rotate adjustment knob to set suspension. Top position for lightest loads, bottom position for heaviest loads. The trailer should be used with left and right suspension set the same.

Attaching the Wheels

1. Push the rubber button on the outside of the wheel hub (Figure 15).
2. Insert the wheel axle into the axle receiver, and then release the button. Pull firmly on wheel to confirm the axle is fully engaged.

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Attaching the Cover and Flag

1. Attach the cover to the trailer using provided screws (Figure 16). Slip the cover D-rings over the hooked corners of the tow bar receivers (Figure 17).
2. Slide the Flag pole into the hole on the flag holder. To release the push button and lift the flag pole out (Figure 16).

Hooking up Your Trailer

1. Installing the hitch to your bike: Remove quick-release or nut from the left side of the bike’s rear wheel axle. Install hitch between quick-release or nut and frame (Figure 18). Tighten the quick-release or nut following the manufacturer’s recommendation. The hitch can remain on the bike when the trailer is removed.
2. Hooking the tow bar to the hitch: Insert a flex connector in between the two holes on the hitch. Insert lock pin and close retainer. Wrap the safety strap around the frame of the bike twice and latch it to the D-ring on the tow bar (Figure 19).

Setting the Brake and Securing Your Child

1. Setting the parking brake: Slide the lever to the right (Figure 20). To release the brake, slide the lever to the left.
2. Securing your child: Before loading or unloading your children, set the parking brake. After loading, secure and adjust the harnesses. Snap shoulder strap buckles into Y-buckle positioned at the child’s sternum (21a). Fasten and adjust lap belt(s) to fit securely. Adjust the reclining seat as needed using the webbing buckles on the back of the seat (21b).
3. When using a double trailer with one child, always seat the child in the right side position (21c).

Adjusting the Roll Bar

1. Tow mode: Always rotate the roll bar forward at least 4 inches (100mm) above the top of your child’s helmet when the trailer is in towing mode.
2. Stroll / Jog mode: The roll bar* may be rotated to serve as a handlebar while the trailer is in strolling or jogging mode. Pull the lever to rotate  (Figure 22).

*The roll bar lever tension is optimally adjusted from the factory. If the roll bar slips when lifting up or pushing down
– or if it makes excessive noise when rotating
– the lever tension can be fine-tuned by releasing the lever, squeezing the outer bar mounts together, and turning the barrel nut on the side opposite the lever.

Before You Ride:

Check before each use:

1. Wheels are properly secured to the trailer
2. Tires are inflated to recommended pressure on the tire sidewall
3. The tow bar is properly secured to the trailer
4. The hitch is properly secured to the bicycle
5. Hitch and tow bar lock pin retainers are secured
6. A hitch safety strap is properly installed
7. Load does not exceed 100 lbs (45 kg) for double child trailers or 75 lbs (34 kg) for single child trailers
8. The weight of the tow bar at hitch is greater than 2 lbs (1 kg) but does not exceed 20 lbs (9 kg) with a fully loaded trailer
9. The bicycle is in proper working order, especially the brakes and tires
10. All passengers are wearing a helmet
11. A safety flag is in place
12. Child(ren) are properly secured with harness and lap belt
13. The cover is installed and closed

Check monthly:

• Inspect tow bar, hitch, frame tubing, flex connector, and hardware for damage
• Check that the bolts are tight
• Inspect tires and wheels for wear and cracks
• Inspect wheels for trueness and cracks
• Inspect fabric parts for rips, abrasions, and missing or damaged hardware
• Contact your authorized Burley dealer for the replacement of any damaged or worn parts.

Maximum Capacities
Single Child Trailers: 75 lb (34 kg), one child + cargo
Double Child Trailers: 100 lbs (45 kg), one or two children + cargo
Maximum seated height of child: 24.5 in (62 cm)
Always comply with local regulations for maximum trailer weight. Maximum overall weight (trailer + cargo + passengers) is 60 kg in Germany.

Maintaining Your Burley

Folding the Trailer:

• Remove passengers and cargo
• Remove the tow bar and both wheels
• Fold roll bar flat with the top of the trailer
• Release frame latches and push the rear frame under the front frame
• Place the wheels and tow bar in the trailer
• NOTE: damage to windows can occur if The trailer is folded with wheels installed

Storage:
For longer product life, store the trailer indoors. If the trailer is stored outdoors, protect the trailer with a Burley storage cover. The trailer should not be stored at temperatures less than  10°F (-23°C) or greater than 150°F (65°C). Tires should not be stored in contact with windows as window discoloration may result.
Fabric Care:
Hand washes fabric parts with warm water and mild soap or detergent. DO NOT use bleach or solvents. Line-dry trailer cover. Wipe dry and store out of direct sunlight in a dry, well-ventilated area. Clean windows with a damp, soft cloth.

Burley Limited Warranty:

Burley Child Trailers are warranted from the date of purchase against defects in materials and workmanship as follows: D’Lite, Cub, Solo: fabric parts for one year, frame and plastic parts for five years. Encore, Honey Bee: fabric parts for one year, frame and plastic parts for three years.
If a defect in materials or workmanship is discovered during the Limited Warranty period, we will, at our sole option, repair or replace your product at no cost to you. This warranty is only valid in the country in which the product was purchased.
The Limited Warranty extends only to the original retail purchaser of this product and is not transferable to anyone who obtains ownership of the product from the original purchaser. The Limited Warranty does not cover claims resulting from misuse, failure to follow the instructions, installation, improper maintenance, and use, abuse alteration,  involvement in an accident, and normal wear and tear. The Limited Warranty does not cover products that are used in rental operations and Burley will not be liable for any incidental or commercial damages relating to such use.
TO THE GREATEST EXTENT PERMITTED BY LAW, THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, WRITTEN  R  ORAL, INCLUDING BUT NOT LIMITED TO ANY EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR  URPOSE.  he duration of any implied warranties, including any implied warranty of merchantability or fitness for a particular purpose that may exist during the express warranty period is expressly limited to the limited warranty period. Some states and countries do not allow limitations on how long an implied limited warranty lasts; therefore, the above limitation and exclusions may not apply to you.
THE CUSTOMER’S EXCLUSIVE REMEDY FOR BREACH OF THIS LIMITED WARRANTY OR OF ANY IMPLIED WARRANTY OR OF ANY OTHER  OBLIGATION ARISING BY OPERATION OF LAW OR OTHERWISE SHALL BE LIMITED AS SPECIFIED HEREIN TO REPAIR OR REPLACEMENT, AT OUR  OLE OPTION. IN ANY EVENT, RESPONSIBILITY FOR SPECIAL, INCIDENTAL, AND CONSEQUENTIAL DAMAGES IS EXPRESSLY EXCLUDED.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This Limited Warranty gives you specific legal rights, and you may have other rights that vary from state to state or country.
For warranty service or replacement part information for the USA or Canada, please contact Burley directly by calling 800-311-5294 or emailing burley@burley.com. For warranty service or replacement part information outside of the USA and Canada please contact the place of purchase for warranty service. Please be prepared to provide the product model, serial number, and a description of the warranty issue.
Some replacement parts may be available for purchase after this limited warranty expires. Please visit us at www.burley.com or call us at 541-687-1644 for more information.
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 BURLEY.COM
RILEY DESIGN
1500 Westec Drive
Eugene, OR 97402
P. 541.687.1644 or 800.423.8445
F. 541.687.0436
burley@burley.com
©2015 Burley Design LLC
“Burley” is a registered trademark of Burley Design LLC
170426 Child Trailer Manual Rev7

Documents / Resources

| BURLEY D’Lite CHILD TRAILER MANUAL [pdf] Instructions
D Lite CHILD TRAILER MANUAL, CHILD TRAILER MANUAL, TRAILER MANUAL
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References

• Burley | Bike Trailers & Strollers
• Burley Design (@burleydesign) • Instagram photos and videos
• Burley | Bike Trailers & Strollers

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