insinkerator CC-101K Disposer Control Center Installation Guide

insinkerator CC-101K Disposer Control Center

Specifications

• Model: CC-101K
• Electrical Specifications:
  • Model CC-101K-5: 120V, 1 phase, 1/2-2 HP
  • Model CC-101K-6: 208-240V, 1 phase, 1/2-2 HP
  • Model CC-101K-7: 208-240V, 3 phase, 1/2-10 HP
  • Model CC-101K-8: 380-460V, 3 phase, 1/2-10 HP

Features

• Electric Disconnect Switch: The lever switch on the front panel of the control center disconnects the line voltage. It interlocks with the front cover so that the cover cannot be opened unless the switch is in the off position. Please note that there is a 30-second delay after reactivation of the line disconnect switch before the system will start.
• Low Voltage Control: Controls operate on a 24 V solid-state control circuit.
• Enclosure: NEMA 4 construction.
• Push Button Operation: Push the black button to start the disposer and push the red button to stop the disposer.
• Automatic Reverse: The disposer motor will automatically reverse its direction of rotation upon restart. To avoid motor damage, a five-second delay feature prevents reversing while the motor is coasting.
• Water Shutoff Delay (Post Flush): After the motor is turned off, the water continues to flow for up to 10 minutes. The length of this post-flush is controlled by the water shutoff delay timer. The post-flush helps ensure that ground food waste is flushed out of the drain line. Adjust the water shutoff delay as described in the operating instructions on page 7.

Mounting The Control Center/Plumbing Connections

To mount the control center, please follow the steps below:

1. Choose a suitable location for mounting the control center.
2. Ensure that the location meets the necessary electrical and plumbing requirements.
3. Securely mount the control center using appropriate hardware and ensure it is properly aligned.

To make the plumbing connections, please follow the steps below:

1. Connect the necessary plumbing lines to the control center according to your specific installation requirements.
2. Ensure all connections are secure and leak-free before operating the product.

Product Usage Instructions

To start the disposer, press the black button on the control center. To stop the disposer, press the red button. Please note that the disposer motor will automatically reverse its direction of rotation upon restart, but there is a five-second delay to prevent reversing while the motor is coasting.

After turning off the motor, the water will continue to flow for up to 10 minutes. This post-flush helps ensure that ground food waste is flushed out of the drain line. You can adjust the length of the post flush by following the operating instructions.

• WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
• NOTICE is used to address practices not related to physical injury.
  Please be certain that the person who installs or uses this appliance carefully reads and understands the Safety Instructions contained in this manual.

Introduction/Features

INTRODUCTION
The CC-101K Control Center is CUL® US listed for use with InSinkErator Foodservice Disposers. See Table 1 for electrical specifications. The control center operates the disposer. Its main functions are:

• To start and stop the disposer.
• To reverse the direction of the disposer motor automatically upon restart.
• To start the water flow to the disposer.
• To allow water flow for several minutes to flush the drain line after the disposer is turned off.

Table 1. Electrical Specifications

FEATURES

AUTOMATIC REVERSE
The disposer motor will reverse its direction of rotation automatically upon restart. To avoid motor damage, a five-second delay feature prevents reversing while the motor is coasting.

WATER SHUTOFF DELAY (POST FLUSH)
After the motor is turned off, the water continues to flow for up to 10 minutes. The length of this post flush is controlled by the water shutoff delay timer. The post-flush helps ensure that ground food waste is flushed out of the drain line. Adjust the water shutoff delay as described in the operating instructions on page 7.

AUTOMATIC TIMED DISPOSER SHUTOFF
This water-saving feature allows the disposer to run for up to 10 minutes before it automatically shuts off and must be manually restarted.

NOTE: This feature is set in the manual position at the factory. To activate the automatic timed disposer shutoff, disconnect the electric power to the control center, then open the control center door. Locate the dip switch module at the top of the printed circuit board (see Figure 8). Move the dip switch from MANUAL to AUTOMATIC. The disposer now automatically shuts off 10 minutes after it starts.

ELECTRIC DISCONNECT SWITCH
The lever switch on the front panel of the control center disconnects the line voltage. It interlocks with the front cover so that the cover cannot be opened unless the switch is in the off position.

NOTE: Use of the electrical disconnect switch results in a 30-second delay before the system can be restarted. You must wait 30 seconds after reactivation of the line disconnect switch before the system will start.

LOW VOLTAGE CONTROL
Controls operate on a 24 V solid-state control circuit.

ENCLOSURE
NEMA 4 construction.

PUSH BUTTON OPERATION

• Push the Black button to start the disposer.
• Push the Red button to stop the disposer.

NOTICE

PROPERTY DAMAGE
The use of more than two solenoid valves will affect the overall function of the CC-101K control center. Extra solenoid valves will cause a reduction in voltage and solenoid actuation will not occur.

Mounting the Control Center/Plumbing Connections

MOUNTING THE CONTROL CENTER

• Use the flanges at the back of the control center enclosure and only mount the panel in the upright vertical position (the door hinge is on the left). See Figure 1.
• If the box is mounted to the sink table, recess the box so that the buttons do not extend beyond the table’s edge.

PLUMBING CONNECTIONS

• The siphon breaker is supplied with all complete disposer packages (packed separately).
• The solenoid valve is supplied with a 24 V coil. Make certain that the valve is plumbed according to the water flow direction arrows marked on the valve or the valves will not function properly.
• The flow control valve regulates all water flowing into the disposer. This conserves water and prevents overloading. Check the direction of the water flow arrows.

Table 3. Sizing Flow Control Valve

Syphon breaker must be installed above the sink flood plane per local plumbing codes. Check the direction of the water flow arrows.

Electrical Connection

Electrical Connection Diagrams

Electrical Connections

WARNING
ELECTRIC SHOCK

• Turn off the electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• All installation work must conform to local plumbing and electrical codes.
• All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.
• The control center’s door disconnect must be in the off position before the panel door can be opened. Power is still present at the disconnect until power is turned off at the electrical supply source.

LINE VOLTAGE
Connect the incoming line power to the electrical disconnect switch and connect the disposer motor to labeled terminal blocks in the control center. Use the appropriate voltage and phase electrical connection diagram, Figure 3, 4, 5, or 6.

LOW VOLTAGE
The CC-101K control center uses low voltage (24 V) to operate contactor coils, solid-state control circuits, push buttons, and solenoid valves. Red wires denote a 24 V circuit.

WATER SOLENOID VALVE
One 24 V solenoid valve is supplied with all control centers. Connect the solenoid valve in line with the X GPM flow control to terminals 4 and 13. See Figures 3 to 7.

NOTICE

PROPERTY DAMAGE

• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check name plates on disposer and control centers for voltage and phase specifications.
• Refer to the control center wiring diagrams in this manual for the correct connection.
• Use NEMA 4 watertight electrical connectors (not supplied) when making electrical connections to the control center.

Wire per local electrical code using 7/8″ diameter holes in the bottom of the control center cabinet and install NEMA 4 water-tight electrical connectors.

After completing the connections, replace all terminal block shields, close the door, and fasten all locking clamps.
Replace the disposer motor cover. Turn on power.

Please read the disposer operating instructions and train your personnel before operating the disposer.
The operating instructions include:

• Disposer operation
• How to restart the disposer after a jam condition

WARNING

PERSONAL INJURY

• Allow only trained personnel to operate the disposer.
• Use baffles and guarding to avoid splashing and ejection of materials.
• Do not put your fingers or hands into the disposer.
• When attempting to remove objects from a disposer, use long-handled tongs or pliers.
• Turn the power off before clearing a jam, removing an object from the disposer, or pressing the red reset button. (See Troubleshooting).
• Disconnect electricity before adjusting set points.

Instructions For Push-To-Connect Terminal Block

1. Strip Wire Insulation Back 7/16″ – 1/2″ (11-13mm). See Gauge at Corners
2. Depress Orange Button Adjacent to the Desired Terminal Block Hole
3. Insert Stripped Wire into Hole until Bottoms Out, Release Button
4. Gently pull each on the wire to verify it is secure. Insulation should be in the hole. Conductors should not be visible.

Operating Instructions

OPERATING INSTRUCTIONS

TO START

1. Check to ensure the disposer is free of foreign objects.
2. Ensure power is on.
3. Push start button. Disposer motor will run and water will flow into the disposer.

TO STOP

1. Push stop button. Disposer motor and water will stop.
2. Water may continue to flow into the disposer for up to 10 minutes, per the time set on the water shutoff delay timer.

NOTE: This post-flush clears the drain lines of food waste.

WATER SHUTOFF DELAY ADJUSTMENT
The water shutoff delay is adjustable from 30 seconds to 10 minutes.

WARNING

PERSONAL INJURY
To adjust the water shutoff delay, disconnect the electrical power to the control panel and open the control center door.

Locate the water shutoff delay at the top of the printed circuit board in the CC-101K (See Figure 8). Set the dip switches for the desired water shut-off delay. Use the guide printed on the circuit board to set minutes of delay. The dip switches should be moved to match the filled-in areas of the guide.

Example 1: Dip switches 1, 2, 3, 4 pushed to the down position will give a 0-minute delay.
Example 2: Dip switches 1, 3, 4 pushed to the up position; and dip switch 2 pushed to the down position will give a 10-minute delay.

AUTOMATIC TIMED DISPOSER SHUTOFF
This water-saving feature allows the disposer to run for up to 10 minutes before it automatically shuts off and must be manually restarted.

NOTE: This feature is set in the manual position at the factory. To activate the automatic timed disposer
shut-off, disconnect the electric power to the control center, then open the control center door. Locate the Dip Switch Module at the top of the printed circuit board (see Figure 8). Move the dip switch from MANUAL to AUTOMATIC. The disposer now automatically shuts off 10 minutes after it starts.

WARNING
PERSONAL INJURY

• Allow only trained personnel to operate the disposer.
• Use baffles and guarding to avoid splashing and ejection of materials.
• Do not put your fingers or hands into the disposer.
• When attempting to remove objects from a disposer, use long-handled tongs or pliers.
• Turn the power off before clearing a jam, removing an object from the disposer, or pressing the red reset button.

This control center was inspected and tested under operating conditions before shipment from the factory. In case of trouble, check the items listed below.

A. Disposer motor will not start and water does not flow.

1. No incoming line power, turn the line power on.
2. The electric disconnect switch is not ON. Turn the electric disconnect to the ON position.
3. The electrical disconnect switch has been reactivated and the 30-second delay has not yet expired. Wait 30 seconds and try starting again.
4. Control circuit fuse FNA2 is blown. Replace fuse.

NOTICE

B. Disposer motor stops while grinding but water continues to flow.

1. Control center wired for automatic shut-off. Repress the start button. If the disposer runs for 10 minutes and then shuts off, the automatic shutoff is active. If the manual setting is desired, change as indicated in the feature section.
2. Disposer is jammed. Press the stop button and follow the directions for unjamming that were supplied with the disposer.
3. Disposer motor overload protector has tripped. Follow the instructions in C1.

C. Disposer will not start but water flows.

1. The overload protector on the disposer may have tripped. Press the stop button. Locate the red reset button on the front of the disposer electrical cover. Press to reset. If the motor has been running, wait five minutes for the motor and overload to cool down before starting.
2. Disposer is jammed. Press the stop button and follow the directions for unjamming that were supplied with the disposer.

WARNINGS

ELECTRICAL SHOCK/PROPERTY DAMAGE

• Troubleshooting other than what is recommended in this section should only be performed by qualified service personnel.
• Further troubleshooting performed by untrained personnel could result in electric shock or damage to the control center.
• All electrical checks must be performed by a qualified professional.

D. Water flows constantly before the start button is pushed.

1. The water solenoid valve is installed backward. Water flow should be in the direction of the arrow on the valve.

E. Overload trips frequently.

1. Do not overload the disposer with excess amounts of food waste and water. (See disposer instructions for recommended water flows.)

WARNING

ELECTRICAL SHOCK

• Turn off the electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Installation must conform to local electrical codes.
• All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.

NOTICE

PROPERTY DAMAGE

• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check nameplates on disposers and control centers for voltage and phase specifications.
• The disposer motor wiring connection is shown in the disposer terminal box.

Note

Red wires = Low voltage (24 V) control.
Black wires = Line voltage (120 V) control.

WARNING: ELECTRICAL SHOCK

• Turn off the electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Installation must conform to local electrical codes.
• All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.

NOTICE

PROPERTY DAMAGE

• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check nameplates on disposers and control centers for voltage and phase specifications.
• The disposer motor wiring connection is shown in the disposer terminal box.

Note

• Red wires = Low voltage (24 V) control.
• Black wires = Line voltage (208 – 240 V) control.

WARNING

ELECTRICAL SHOCK

• Turn off the electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Installation must conform to local electrical codes.
• All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.

NOTICE

PROPERTY DAMAGE

• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check nameplates on disposers and control centers for voltage and phase specifications.
• The disposer motor wiring connection is shown in the disposer terminal box.

Note:

• Red wires = Low voltage (24 V) control.
• Black wires = Line voltage (208 – 240 V) control.

WARNING

ELECTRICAL SHOCK

• Turn off the electrical supply to the disposer before attempting any work on it. Use a voltmeter or circuit tester to ensure that power is off.
• Installation must conform to local electrical codes.
• All control centers and disposers must be carefully and permanently grounded.
• A properly fused disconnect must be installed at the electrical supply source for the control center.

NOTICE

PROPERTY DAMAGE

• Ensure that the control center voltage and phase match the disposer motor and electrical supply. Check nameplates on disposers and control centers for voltage and phase specifications.
• The disposer motor wiring connection is shown in the disposer terminal box.

Note:

• Red wires = Low voltage (24 V) control.
• Black wires = Line voltage (380 – 460 V) control.

Warranty

FOODSERVICE DISPOSER CONTROL CENTER LIMITED WARRANTY

• InSinkErator Foodservice Disposer Control Centers are warranted against defects in material and workmanship for one year from the date of installation. The warranty includes parts and labor, provided the service is performed by an
• InSinkErator Factory Authorized Service Center. This warranty does not apply if failure is due to: faulty or improper electrical installation, faulty or improper plumbing installation, product abuse or misuse, or accidental damage.

FAQ

• Q: What is covered under the warranty?
  • A: The InSinkErator Foodservice Disposer Control Centers are warranted against defects in material and workmanship for one year from the date of installation. The warranty includes parts and labor, provided the service is performed by an InSinkErator Factory Authorized Service Center. However, the warranty does not apply if failure is due to faulty or improper electrical installation, faulty or improper plumbing installation, product abuse or misuse, or accidental damage.

www.insinkerator.com/foodservice

References

• FoodService Equipment (Commercial) | InSinkErator US

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