HAKKO 153 Lead Cutter Former 5.6 mm Pitch Instruction Manual

HAKKO 153 Lead Cutter Former 5.6 mm Pitch

Thank you for purchasing the HAKKO 153/154 Lead Former. This manual contains a simple explanation of the use of the unit. Be sure to read it before using the HAKKO 153/154 and keep the manual handy for easy reference.

Package Contents

• Main Unit………………………………. 1
• Parts Tray………………………………. 1
• Clamp………………………………. 1
• Handle………………………………. 1
• Hexagon Wrench/2mm (0.08 in.)………………………………. 1
• Hexagon Wrench/2.5mm (0.1 in.)………………………………. 1
• Hexagon Wrench/3mm (0.12 in.)………………………………. 1
• Hexagon Wrench/4mm (0.16 in.)………………………………. 1

Specifications

Part Names

Parts List

Operation

Preparations for Use

1. Fasten the unit in place.
   • Use the Clamp to mount the unit to the workbench.
2. Attach Handle.
   • Insert the Handle so the end of the Adjustment Screw (C) fits into the groove on the Main shalt, then tighten the screw with the 3mm (0.12 in.) Hexagonal Wrench.

Cutting and Forming

1. Set the forming size.

   • Using the 3mm (0.12 in.) Hexagonal Wrench, loosen the two Adjustment Screws (A) on the Cutting Wheel.
   • Adjust the position of the Bending Wheel Guide to the desired forming size.
     The outer edge of the Bending Wheel Guide is the forming point. The lead wires will be bent along the outside of the Bending Wheel Guide.

2. Set the cutting size.

   • Adjust the position of the Cutting Wheel Guide to the desired cutting size.
     Remember that the inside of the Cutting Wheel Guide will be the cutting size.

   • After the desired settings have been made, tighten the Adjustment Screw on the Cutting Wheel.
     The screws should fit perfectly into the grooves on the Main Shaft or the Bending Wheel and be tighter.

3. Set the parts tray in place.

   • The cover should go on the side with the Scale.

4. Set the Tape Guide in place.

   • Loosen the Set Screw on the Tape Guide.
   • Adjust the Tape Guide to the width of the part to be taped, then fasten it in place by tightening the Set Screw.
     To make sure that the tape does not get caught, the Tape Guide should be set to slightly wider than the width of the taped part. Be careful not to set it too wide, since this may result in misalignment.

5. Place the taped parts in position.

   • Place the parts so they catch on the gears of the Bending and Cutting Wheels, then turn the Handle slowly, while holding the first row of parts, until they catch on the Wheel Guides

Forming Only
When only forming parts, the maximum size that can be processed is shown in the diagram:

NOTE: With sizes over 145mm (0,6 in.), forming accuracy cannot be guaranteed.

1. Remove the Cutting Wheel Guide.

   • Using the 2mm (0.08 in.) Hexagonal Wrench, loosen the two Set Screws with Hexagonal Holes holding on the Wheel Guide Shaft.
   • Pull out the Wheel Guide Shaft and remove the Cutting Wheel Guide.

2. Set the Bending Wheel Guide in place.

   • Insert the Wheel Guide shaft and attach the Rendina Wheel Guide.
     When mounting, align the groove on the Bending Wheel Guide with the Bending Wheel gears, as shown in the figure at left.

   • Fasten the two Set Screws with Hexagonal Holes as before.

3. Set the forming size.

   • To set the forming size, use the same procedure as described in ” Set the forming size” in the “Cutting and Forming” section.

Direction of Cutting/Bending Wheel Guides
The figures below show the (P) (pulley) sides of the guides. Be careful to mount them in their proper directions.

Cutting Only
When only cutting parts, the maximum size that can be processed is shown in the figure below:

1. Switch the Cutting Wheel Guide and the Bending Wheel Guide.

   • Using the 2mm (008 in.) Hexagonal Wrench, loosen the two hexagonal-hole Set Screws by securing the Wheel Guide Shaft, then remove the Wheel Guide Shaft.
   • Switch the positions of the Cutting Wheel Guide (P) and the Bending Wheel Guide (P).
   • In the same manner, switch the positions of the Cutting Wheel Guide (H) and the Bending Wheel Guide (H).

2. Assemble the mechanism.

   • Insert the Wheel Guide Shaft and mount the Cutting Wheel Guide and Bending
     When mounting, align the groove on the Cutting Wheel Guide with the Cutting Wheel gears, as shown in the figure at left. There is no need to align the Bending Wheel and the Bending Wheel Guide.

3. Set the cutting size.

   • To set the cutting size, use the same procedure as described in “2” Set the cutting size” in the “Cutting and Forming” section of this manual.

Related Products

HAKKO CORPORATION
HEAD OFFICE
TEL: +81-6-6561-3225 FAX: +81-6-6561-8466
http://www.hakko.com
E-mail:sales@hakko.com

OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: 661-294-0090 FAX: 861-294-0096
Toll Free: (800|88-HAKKO
http://www.hakkousa.com

HONG KONG: MAKKO DEVELOPMENT CO., LTD.
TEL: 2811-5688 FAX: 2500-0217
http://www.hakko.com.hk
E-mail:into@hatko.com.hk

SINGAPORE: HAKKO PRODUCTS PTE, LTD.
TEL: 8748-2277 FAX: 6744-0033
http://www.hakko.com.sg
E-mail:sales@hakko.com.ag

Please access the following address for the other Sales affiliates.
http://www.hakko.com/address

References

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