MARKET FORGE FT-6CE Self Contained Electric Steam Jacketed Kettle Owner’s Manual
- June 16, 2024
- MARKET FORGE
Table of Contents
MARKET FORGE FT-6CE Self-Contained Electric Steam Jacketed Kettle
Product Information
Specifications
- Models: FT-6CE, FT-10CE, FT-12CE
- Dimensions: Varies depending on the model
- Power Source: Electric
- Operating Mode: Steam Jacketed Kettle
Introduction
Description
The Self-Contained Electric Steam Jacketed Kettle is a versatile cooking
appliance designed for commercial use. It is available in three models: FT-
6CE, FT-10CE, and FT-12CE.
Basic Functioning
The kettle operates by using electric power to heat water in the jacketed
space between the inner and outer walls. This creates steam which transfers
heat to the contents of the kettle, allowing for efficient and even cooking.
Service
For any service or maintenance needs, please refer to the service and parts
section of this manual or contact our customer service department.
Installation
The installation process involves placing the kettle in a suitable location
with adequate ventilation and electrical connections. Please refer to the
installation section of this manual for detailed instructions and the provided
illustrations for visual guidance.
Operating Instructions
Cooking
To use the kettle for cooking, follow these steps:
- Ensure the kettle is properly installed and connected to a power source.
- Fill the reservoir with water according to the desired cooking volume.
- Turn on the kettle and set the desired temperature using the control panel.
- Place the ingredients in the kettle and cook according to your recipe.
- Monitor the cooking process and adjust the temperature if needed.
- Once cooking is complete, turn off the kettle and allow it to cool before cleaning.
Cleaning
Regular cleaning is essential for maintaining the performance and longevity of
the kettle. Follow these steps for cleaning:
- Ensure the kettle is unplugged and cooled down before cleaning.
- Remove any food or residue from the interior using a non-abrasive sponge or cloth.
- Clean the exterior surfaces with a mild detergent and water.
- Rinse all surfaces thoroughly and dry with a clean cloth.
- Do not submerge the kettle in water or use abrasive cleaners, as this may damage the unit.
Venting
The kettle is equipped with a safety valve/air vent located at the rear.
Ensure that the vent is clear and unobstructed at all times to prevent
pressure build-up inside the kettle.
Filling Reservoir
To fill the reservoir with water, follow these steps:
- Locate the reservoir fill point on the kettle, usually indicated by a labeled cap or opening.
- Open the fill point and pour water into the reservoir, taking care not to overfill.
- Close the fill point securely to prevent water leakage during operation.
Illustrated Parts Lists
General
The illustrated parts lists provide detailed diagrams and labels of the
kettle’s exterior and internal components. These diagrams can be used for
reference during installation, service, or parts replacement.
Ordering Information
For specific parts or service needs, please refer to the ordering information
section of this manual or contact our customer service department for
assistance.
Models
- FT-6CE
- FT-10CE
- FT-12CE
COVERING
- INSTALLATION
- OPERATION
- SERVICE & PARTS
35 Garvey Street l Everett l MA l 02149 Tel: 617-387-4100 l Fax: 1-800-227-2659 (Ex. MA) l 617-387-4456 (MA and Overseas) E-Mail: [email protected] l Website: www.mfii.com
INTRODUCTION
THIS OWNER MANUAL CONTAINS DESCRIPTIVE INFORMATION, INSTALLATION, OPERATING INSTRUCTIONS, MAINTENANCE AND TROUBLE-SHOOTING INFORMATION FOR MODELS FT6CE, FT10CE & FT12CE STEAM JACKETED KETTLES. PARTS LISTS ARE ALSO INCLUDED IN WHICH EACH REPLACEABLE PART IS IDENTIFIED AND SHOWN IN AN ACCOMPANYING ILLUSTRATION
DESCRIPTION
Market Forge Models FT6CE (6-gallon capacity), FT10CE (10-gallon capacity) and
FT12CE (12-gallon capacity) are electrically powered, self-contained, counter-
top, tilting Kettles. Each model has a jacket of double-wall construction
forming a sealed reservoir around the lower 2/3 of the kettle. The reservoir
is charged with water and an anti-freeze solution. Kettles are equipped with a
removable electric heating element and controls, including a low water cutoff
device for protection of the heating element. Both models are of identical
construction, except for kettle size and element heating capacity.
BASIC FUNCTIONING
Self-contained kettles operate by generating steam in the kettle reservoir.
The sequence of operation is as follows:
- The operator flips the power switch to the ON position and sets the temperature control dial at the desired setting from 1 to 10 (90°F to 300°F, 32°C to 149°C, jacket temperature).
- The control circuit is normally completed to the temperature controller if the following conditions exist:
- The water level in the kettle reservoir is adequate to prevent circuit interruption by the low water cutoff device. An activated cutoff is indicated by the amber low water light turning on, and the heating element shutting off.
- The kettle is in a vertical position with a circuit completed through the tilt interlock switch (Micro switch).
- Thermostatic control contacts close to energize contactor coils.
- Power is supplied to the elements through closed power contactors.
- As the temperature of water rises in the kettle reservoir. increase in steam pressure is indicated on the pressure gauge.
- When the temperature of steam in the reservoir reaches the setting shown on the temperature control dial the temperature controller opens to break the contacts and shut off the heating element. ON/OFF cycles will occur as required to maintain temperature control. See Section 3.
SERVICE
Required service. both preventive and corrective. is explained in Section 3.
Should repairs be required? a network of authorized agencies is available to
assist with prompt service. A current Directory of Authorized Service Agencies
may be obtained by contacting:
- Product Service Department Market Forge Co. 35 Garvey Street Everett. Massachusetts 02149-4403
- Telephone: 617-387-4100
The model and serial numbers must be referenced when corresponding with Market Forge. These numbers can be found on the data plate located on the right side of the control box.
INSTALLATION
- Position the kettle on the counter allowing sufficient rear clearance from the wall to tilt freely and completely without obstruction.
- Mark (4) corner locations of the kettle base, as shown below.
- Remove the kettle from the counter and locate the position of 4 holes as per the above drawing. Drill four 7/6″ diameter holes.
- Apply a continuous bead of Silastic or other equivalent sealant along the complete perimeter edge of the kettle base.
- Use 5/16 – 18 x 1 1/2″ Hex Cap Screws with suitable flat washers to bolt down.
- Wipe off excess sealant.
- A Control Box with a power supply equivalent to the Electrical Rating of the kettle should be located conveniently nearby.
- A waterproof electrical connection for the power supply to the console housing must be provided.
- Ground kettle to a terminal provided inside console housing.
- Turn the power ON and check for proper operation. (See Section 3).
OPERATION
COOKING
- Ensure that the external electrical shut-off to the kettle is on.
- Check the pressure gauge for the correct cold kettle reading. Reading should be 25-30 In. Hg (84-100 k/Pa) of vacuum. If the reading is not low enough, follow the VENTING procedure prior to using a kettle. (See Section 3.3).
- Place the power switch in the ON position.
- Preheat the kettle by placing the thermostat knob at ’10’ and wait until TEMPERATURE light goes off. NOTE: Preheating should not be used when cooking milk and egg food products that adhere to hot cooking surfaces. Thesefoods should be placed into a kettle before heating is begun.
- Add food to be cooked into the kettle.
- Place the thermostat knob at the required temperature setting from ‘1’ to ’10’ coinciding with a temperature range from roughly 90°F to 300°F (32°C to 149°C) in the reservoir. Approximate cooking temperatures with water at various thermostat settings are as follows:
THERMOSTAT SETTING| APPROXIMATE
° F
| TEMPERATURE (WATER)
° C
---|---|---
4| 90°| 32°
5| 125°| 52°
6| 160°| 71°
7| 195°| 91°
8| 231°| 110°
9| 273°| 134°
10| 300°| 149°
7. When cooking is finished, set the thermostat knob and power switch to the OFF position.
8. Pour the finished product from the kettle using a tilt handle. Be careful to avoid splashing.
9. Add water to the kettle for cleaning purposes.
10. Wash the kettle thoroughly. See CLEANING procedure
| 1. | Tilt Handle |
|---|---|
| 2. | Power Switch |
| 3. | Low Water Indicator Light |
| 4. | Temperature (Heat Indicator) Light |
| 5. | Temperature Control Thermostat |
| 6. | Vacuum/Pressure Gauge |
Figure 3-1 FT-12CE
CLEANING
The kettle interior and exterior should be thoroughly washed after each use in
preparation of a different food.
- Add water and mild detergent to the kettle immediately after use.
- Scrub the kettle interior with a nylon brush. NOTE: Never scrape the inside of the kettle with metal tools, steel scouring pads, or abrasive cleaners. Scratches will result which will spoil the kettle’s general appearance and make it harder to clean and maintain in a sanitary condition.
- Loosen food that is stuck to the kettle by allowing it to soak at a low-temperature setting. 4. Rinse with clear water and dry. WARNING: Do not hose down the unit under any condition. Failure to comply will void the warranty.
- Wipe down the exterior, rinse, and dry.
VENTING
Check the vacuum/pressure gauge when the kettle is cold. The gauge should be
in the vacuum zone between 25-30 In. Hg (84-100k/Pa). If not, air is present
which must be vented (removed) for proper heating. Use the following
procedures to vent air.
- Place the power switch in the ON position; the kettle is empty.
- Set the temperature control thermostat to ’10’. Heat the kettle until the heat indicator light goes off.
- Using a 7/16″ wrench, open the bleed vent one full turn for 10 seconds and close it.
- Cool kettle. Check for a proper vacuum of 25-30 In. Hg (84-100k/Pa). If the reading is not low enough, repeat the entire procedure, steps 1-3.
| 1. | Bleed Vent |
|---|---|
| 2. | Pressure Relief Valve |
Figure 3-2 Safety Valve/Airvent (Rear of Kettle)
FILLING-JACKET RESERVOIR
The reservoir water level must be maintained at or above the minimum needed to
submerge the heating elements. If the low water light turns on during use, the
water level is not adequate and the low water protection control automatically
shuts off the heating elements.
CAUTION
Before adding water to the reservoir, the water supply should be analyzed
to ensure that hardness is no greater than 2.0- grains per gallon and pH level
is within the range of 7.0-8.5. Water that fails to meet these standards
should be treated, or ionized distilled water with sodium used. EQUIPMENT
FAILURE CAUSED BY INADEQUATE WATER QUALITY IS NOT COVERED UNDER WARRANTY. Use
the following procedure to fill the reservoir. Check the vacuum/pressure gauge
to ensure that there is no pressure in a kettle when adding water.
- Turn the thermostat and power switch to the OFF position.
- Remove the 7/16″ vent fitting from a bleed vent on the back of the kettle. Insert a funnel into the vent opening and add a prescribed volume of water. For 6 gallon models, add 50 ounces (1.5 liters). For 10 and 12-gallon models, add 100 ounces (3 liters).
- Replace and tighten the vent fitting.
- With the kettle in an upright position, the low water light should be off at this time. If so, follow the venting procedure to vent air from the reservoir (see Sec. 3.3 Venting). If the low water light is not off, repeat Sec. 3.4, Filling Jacket Reservoir.
ILLUSTRATED PARTS LIST
GENERAL
This section contains a complete listing of replaceable parts for the self-
contained, steam-jacketed countertop FT6CE, FT10CE, and FT12CE. The units are
illustrated with circled reference numbers to identify specific parts. Each
part list includes the figure reference number, the Market Forge part number,
and a brief description.
ORDERING INFORMATION
Orders for replacement parts should be directed to the nearest authorized
parts distributor. For the current Market Forge Authorized Parts Distributor
List contact:
Product Service Department
- Market Forge Co. 35 Garvey Street Everett, Massachusetts 02149-4403
- Telephone: 617-387-4100
All orders must include the Market Forge part number(s), part description(s), and the kettle model and serial numbers.
Figure 4-1 Kettle Exterior and Components
Figure 4-1 INDEX NO.| PART NO.| __
DESCRIPTION
| Figure 4-1 INDEX NO.| PART NO.| __
DESCRIPTION
---|---|---|---|---|---
1| 97-5004
97-5006
97-5005
97-5010
97-5009
97.5007
97-5008
97-5011
97-5026
08-6362
97-5144
97-5003
10-7934
20-0043
10-5069
10-5070
97-5024
97-5025
10-7935
10-3425
97-5145
97-5146
| Cover, Kettle Enclosure FT-6CE| 19
20
21*
22*
23*
24*
25*
26*
27
__
__
__
__
__
__
__
__
28
29
__
30*
| 97-5002
97-5147
10-6307
09-6493
97-0572
09-6474
20-0007
20-0007
—
97-5015
97-5016
97-5017
97-5018
—
97-5019
97-5021
97-5020
97-5022
97-5150
97-5149
97-5148
10-5562
| Gauge, Pressure Plate, Mounting Knob Thermostat
Controller, Temperature (thermostat) Potentiometer, Remote
Sensor, temperature Light. Low Water Light, Temperature
Elements Heating FT-6CE 208V,7.5KW
220V or 380V 7.5KW
240V or 415V 7.5KW
480V 7.5KW
Elements Heating FT-10CE & -12CE 208V 12KW
240V, or 415V 12KW
220V/380V 12KW
480V 12KW
Panel, Control
Cover, Box, Trunnion FT-10CE & -12CE Cover, Box, Trunnion FT -6CE
Logo, Casting. M.F
| Cover, Kettle, Enclosure FT-10CE & -12CE
2| Bolt, Enclosure Cover
3| Air Vent 7/16″, Assy.
4| Valve, Relief, Safely (50PSI)
5| Handle, Tilt, FT-6CE, -10CE & -12CE
6| Knob, Handle, Tilt
7| Switch, Power
8| Collar, Retaining
9| Switch, Interlock
10| Cover, Access, Element
11| Cover, Box, Control
12| Liquid Level Control
13| Contactor
14| Section, Terminal Block
| End, Terminal Block
15| Gasket FT-6CE, Element
| Gasket FT-10CE & -12CE, Element
16| Probe
17| Connector 1/4 x 1/4
18| Tube, Copper, FT-6CE
| Tube, Copper, FT-10CE & -12CE
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
Figure 4-6
Figure 4-7
Figure 4-8
Figure 4-9
Figure 4-10
FAQ
Q: How do I adjust the temperature of the kettle?
A: To adjust the temperature, use the control panel located on the kettle. Refer to the operating instructions section of this manual for detailed steps on setting the desired temperature.
Q: Can I use abrasive cleaners to clean the kettle?
A: No, abrasive cleaners should not be used as they may damage the kettle. It is recommended to use a mild detergent and a non-abrasive sponge or cloth for cleaning.
Q: What should I do if the safety valve/air vent is blocked?
A: If the safety valve/air vent is blocked, carefully remove any obstructions to ensure proper venting. It is important to keep the vent clear at all times to prevent pressure build-up inside the kettle.