onsemi NCP1230 90 Watt Universal Input Adapter Power Supply Evaluation Board User Manual
- June 16, 2024
- onsemi
Table of Contents
- NCP1230 90 Watt Universal Input Adapter Power Supply Evaluation Board
- General Description
- Design Specification
- Overtemperature Protection
- Slope Compensation
- Output Control
- Output Voltage Regulation
- Control Loop
- Evaluation Board Test Procedure
- Test Setup
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
http://onsemi.com
EVAL BOARD USER’S MANUAL
NCP1230 90 Watt Universal Input Adapter Power Supply Evaluation Board
NCP1230GEVB
NCP1230 90 Watt, Universal
Input Adapter Power Supply
Evaluation Board User’s Manual
General Description
The NCP1230 implements a standard current mode control architecture. It’s an
ideal candidate for applications where a low parts count is a key parameter,
particularly in low cost adapter power supplies. The NCP1230 combines a low
standby power mode with an event management scheme that will disable a PFC
circuit during Standby, thus reducing the no load power consumption. The 90 W
Evaluation Board demonstrates the wide range of features found on the NCP1230
controller.
The NCP1230 has a PFC_Vcc output pin which provides Vcc power for a PFC
controller, or other circuitry. The PFC_Vcc pin is enabled when the output of
the power supply is up and in regulation. In the event that there is an output
fault, the PFC_Vcc pin is turned off, disabling the PFC controller, reducing
the stress on the PFC semiconductors.
In addition to excellent no load power consumption, the NCP1230 provides an
internal latching function that can be used for over voltage protection by
pulling the CS pin above 3.0 V.
Features
- Current−Mode Control
- Lossless Startup Circuit
- Operation Over the Universal Input Range
- Direct Connection to PFC Controller
- Low Standby
- Overvoltage Protection
![onsemi NCP1230 90 Watt Universal Input Adapter Power Supply Evaluation Board
- figure 1](https://manuals.plus/wp-content/uploads/2024/01/onsemi-NCP1230-90 -Watt-Universal-Input-Adapter-Power-Supply-Evaluation-Board-figure-1.png)
Design Specification
This Demo Board is configured as a two stage adapter power supply. The first
stage operates off of the universal input, 85−265 Vac, 50−60 Hz, using the
MC33260 Critical Conduction Mode controller, in the Boost Follower mode. The
output voltage from the Boost Follower (when Vin is 85 Vac) is 200 V and as
the input line increases to 230 Vac the output of the Boost Follower will ramp
up to 400 Vdc.
The second stage of the power supply features the NCP1230 driving a flyback
power stage. The output of the second stage is 19 Vdc capable of 90 W of
output power. It is fully self−contained and includes a bias supply that
operates off of the Auxiliary winding of the transformer.
Table 1. EVALUATION BOARD SPECIFICATIONS
Requirement | Symbol | Min | Max |
---|---|---|---|
Input | Vac | 85 | 265 |
Frequency | Hz | 47 | 63 |
Vo | Vdc | 18.6 | 19.38 |
lo | Adc | 4.74 | |
Output Power | W | 90 | |
efficiency | 1) | 80 | |
Standby Power Vin 230 Vac | mW | 150 |
Pin Short Circuit Load
Vin 230 Vac| mW| | 100
Pin with 0.5 W Load
Vin 230 Vac| mW| | 0.8
PFC
The MC33260 is configured as a Boost Follower operating from the universal
input line. The PFC section was designed to provide approximately 116 W of
power. NCP1230GEVB
The MC33260 is a Critical Conduction Mode controller; as a result the
switching frequency is a function of the boost inductor and the timing
capacitor. In this application the minimum operating frequency is 30
kHz.The value used is 400 μH.
Where:The oscillator timing capacitor is calculated by the following
formula:Where:
Kosc = 6400
Ro = 2.0 MΩ (feedback resistor)
The CT value used is 820 pF
Refer to the ON Semiconductor website for Application Note AND8123/D for
additional MC33260 application information, and the Excel based development
tool DDTMC33260/D.
Startup Circuit Description
The High Voltage pin (pin 8) of the NCP1230 controller is connected directly
to the high voltage DC bus. When the input power is turned on, an internal
current source is turned on (typically 3.0 mA) charging up an external
capacitor on the Vcc pin. When the Vcc capacitor is above VCCoff, the current
source is turned off, and the controller delivers output drive pulses to an
external MOSFET, Q1. The MOSFET, Q1, drives the primary of the transformer T1.
The transformer has two additional windings, the auxiliary
winding which provides power to the controller after the power supply is
running, and the secondary winding which provided the 19 Vdc output power.
Transformer
The transformer primary inductance was selected so the current would be
discontinuous under all operating conditions. As a result the total switching
period, Ton + Toff, must be less than or equal to 1/frequency.
The following assumptions were used in the design process: Dmax = 0.4 Duty
Cycle
Vdc bus = 200 Vdc input with Vin 85 Vac
Efficiency = 0.80
Freq = 65 kHz
Vo = 19 V
Vf = 0.7
Po = 90 W In this application the primary inductance used is 220 μH. This
takes into consideration the transformer tolerances, and to minimize the
transformer size. Once the primary inductance has been calculated, the next
step is to determine the peak primary current. The following calculations are
used to verify that the current will be Discontinuous under all operating
conditions.With a primary inductance value of 220 μH, Ton + Toff is less than
the controller switching period. An Excel spreadsheet was designed using the
above equation to help calculate the correct primary inductance value; visit
the ON Semiconductor website for a copy of the spreadsheet.
One method for calculating the transformer turns ratio is to minimize the
voltage stress of the MOSFET (VDS) due to the reflected output voltage.
V DSmax =Vinmax + n·(Vo+ Vf) +Vspike
In this application an 800 V MOSFET was selected. The goal, for safety
purposes, is to limit VDSmax at high line (including the Vspike) to 700 V. To
limit the power dissipation in the snubber clamp (refer to the section in the
Applications Note titled “Snubber”.) Vspike is clamped at 167 V.
![onsemi NCP1230 90 Watt Universal Input Adapter Power Supply Evaluation Board
- fig 8](https://manuals.plus/wp-content/uploads/2024/01/onsemi-NCP1230-90
-Watt-Universal-Input-Adapter-Power-Supply-Evaluation-Board-fig-8.png)The
NCP1230 requires that the controller Vcc be supplied through an auxiliary
winding on the transformer. The nominal supply voltage for the controller is
13 Vdc. The supply voltage to the controller may be higher than the calculated
value because of the transformer leakage inductance. The leakage inductance
spike on the auxiliary winding is averaged by the rectifier D2 and capacitor
C5. Because of this, an 18 V Zener diode (D18 refer to the Demo Board
Schematic Figure 10) is connected from the Vcc pin to ground. To limit the
current into the Zener diode a 200Ω resistor is placed between C5 and the Vcc
pin (R28). ON Semiconductor recommends that the Vcc capacitor be at least 47
μF to be sure that the Vcc supply voltage does not drop below Vccmin (7.6 V
typical) during standby power mode and unusual fault conditions.
The transformer primary rms current is:The transformer secondary rms current is:The transformer for the Demo Board was manufactured by Cooper Electronics Technologies (www.cooperET.com) part number CTX22−16134. The designer should take precautions that under startup conditions, the transformer will not saturate at the low input ac line (85 Vac) and full load conditions. The above calculation assumed that the adapter was running and the PFC front end was enabled.
Output Filter
One of the disadvantages of a Flyback converter operating in the Discontinuous mode is there is a large ripple current in the output capacitor(s). As a result you may be required to use multiple capacitors in parallel to handle the ripple current.In the 90 W Adapter design four 2200 μF (8800 μF total) capacitors (C2, C3, C14, and C15) were required in parallel to handle the ripple current.
A small LC filter has been added to the output of the power supply to help reduce the output ripple. The cut−off frequency for the filter is:
Output Rectifying Diode
The rectifying diode was selected based upon on the peak inverse voltage and
the diodes average forward current. The peak inverse voltage across the
secondary of the transformer is: The average current through the diode is: An
MBR20100CT Schottky diode was selected; it is rated for a VRRM of 100 V, with
an average forward current of 10 A.
Power Switch
A MOSFET was selected as the power switching element.
Several factors were used in selecting the MOSFET; current, voltage stress
(VDS), and RDS(on) .
The rms current through the primary of the transformer is the same as the
current in the MOSFET, which is 1.45 Arms.
The MOSFET selected is manufactured by Infineon, part number SPP11N80C3. It is
rated for 800 VDS and 11 Arms, with an R DS(on) of 0.45Ω.
Snubber
The maximum voltage across the MOSFET is:This calculation neglects the voltage spike
when the MOSFET turns off due to the transformer leakage inductance. The
spike, due to the leakage inductance, must be clamped to a level below the
MOSFETs’ maximum VDS. To clamp the voltage spike a resistive, capacitive,
diode clamp network was used to prevent the drain voltage from rising above
Vin + (Vo + Vf) n + Vclamp. The desired clamp voltage is 700 V; this provides
a safety margin of 100 V. The first step is to calculate the snubber resistor.
![onsemi NCP1230 90 Watt Universal Input Adapter Power Supply Evaluation Board
- fig 17](https://manuals.plus/wp-content/uploads/2024/01/onsemi-NCP1230-90
-Watt-Universal-Input-Adapter-Power-Supply-Evaluation-Board-fig-17.png)Where:
Vo = the output voltage
Vf = the forward voltage drop across the output diode
n is the transformer turns ratio 6.77
Ie is the transformer turns ratio of 7 μH
The power dissipation in the clamp resistor is:The snubber capacitor can be calculated from the following equation. See Application Note AN1679/D for details of how the snubber equations were derived. After the initial snubber was calculated, the snubber values were tuned in the circuit to minimize ringing, and minimize the power dissipation. As a result the final circuit values are; Rclamp uses three 100 kΩ (33 kΩ equivalent), 2.0 W resistors used in parallel, and C6 is 0.01 μF, 1000 V. Refer to Figure 2 for a scope waveform of the Drain to source voltage at full load and high line. Current Sense Resistor Selection
The input to the current sense amplifier is clamped to 1.0 V (typical). The current sense resistor should be calculated at 125% of the full rated load to be sure that under all operating conditions the power supply will be able to deliver the full rated power. 0.2 Ω was used.
To reduce the power dissipation in the sense resistor, two
0.4Ω resistors were used in parallel.
Overvoltage Protection
The NCP1230 has a fast comparator which only monitors the current sense pin during the power switch off time. If the voltage on the current sense pin rises above 3.0 V (typical), the NCP1230 will immediately stop the output drive pulses and latch−off the controller. The NCP1230 will stay in the Latch−Off mode until Vcc has dropped below 4.0 V.
This feature allows the user to implement several protection functions, for example, Overvoltage or Overtemperature Protection.
The Auxiliary winding of the Flyback transformer (T5) can be used for overvoltage protection because the voltage on the Auxiliary winding is proportional to the output voltage.
To implement Overvoltage Protection (OVP), a PNP transistor is used to bias up the current sense pin during the NCP1230 controller off time (refer to Figure 3). The base of the PNP transistor is driven by the NCP1230 drive output (pin 5), if the Auxiliary winding voltage increases above the Zener diode (D1) breakdown voltage, 13 V, current will flow through Q3 biasing up the voltage on the current sense pin. Using typical component values, if the voltage on the Auxiliary winding reaches 16.5 V (3.5 V above the nominal voltage) the NCP1230 will latch−off through the CS input (pin 3).A 13 V Zener diode was selected to have the controller Latch−Off prior to having Vcc reach its maximum allowable voltage level, 18 V.
Figure 3. Overvoltage Protection Circuit
Overtemperature Protection
To implement Overtemperature Protection (OTP) shutdown, the Zener diode can be replaced by an NTC (refer to Figure 4), or an NTC can be placed in parallel with the Zener diode to have OVP and OTP protection. When an overtemperature condition occurs, the resistance of the NTC will decrease, allowing current to flow through the PNP transistor biasing up the Current Sense pin.Figure 4. Overtemperature Protection Circuit
Slope Compensation
A Flyback converter operating in continuous conduction mode with a duty cycle
greater than 50% requires slope compensation. In this application the power
supply will always be operating in the discontinuous mode, so no slope
compensation is required.
The resistor R21 and capacitor C24 form a low pass filter suppressing the
leading edge of the current signal. Typically, the leading edge of the current
will have a large spike due to the transformer leakage inductance. If the
spike is not filtered, it can prematurely turn off the MOSFET. The NCP1230
does have a leading edge blanking circuit, but it is a good design practice to
add an external filter. The time constant of the filter must be significantly
higher than the highest expected operating frequency, but low enough to filter
the spike.
Output Control
Feedback theory states that for the control loop to be stable there must be at
least 45° of phase margin when the loop gain crosses cross zero dB. The
following equations derive the Flyback converter transfer function while
operating in the discontinuous continuous mode. Where:
Po is the maximum output power
Vo is the output voltage
Ro is the output resistance Where:
I is the peak primary current
Lp is the transformer primary inductance
F is the switching frequency of the controller Where:
Ip is the peak primary current
Rs is the current sense resistor
Vc is the control voltage
3, the feedback input voltage is divided down by a factor of three
Combining equations the open loop gain is:With current mode control, there is pole
associated with the output capacitor(s) and the load resistors. In this
application there are four 2200 μF capacitors in parallel:The secondary
filter made up of L1 and C8 does not affect the control loop because we are
sensing the output voltage before the LC network.
In addition to the pole, there is a zero associated with the output
capacitor(s) and the capacitors esr. The esr of each capacitors is 0.022 Ω
(from the data sheet).A small 0.47 nF capacitor (C25) is
connected from the feedback pin to ground to reduce the switching noise on the
feedback pin. Care must be taken not to have too large a capacitor, or a low
frequency pole may be created in the feedback loop.
Output Voltage Regulation
The output voltage regulation is achieved by using a TL431 on the secondary
side of the transformer. The output voltage is sensed and divided down to the
reference level of the TL431 (2.5 V typical) by the resistive divider network
consisting of R4 and R10.
The TL431 requires a minimum of 1.0 mA of current for regulation:In this
application R22 was changed to 1.0 kΩ to minimize the stand by power
consumption.
When the power supply is operating at no load, there may not be sufficient
current through the optocoupler LED, so a esistor (R7) is placed in parallel.
A 4.7 kΩ resistor was selected.
The optocoupler gain is:CTR is the current transfer ratio of the
opto and is nominally 1.0, but over time the CTR will degrade so analysis of
the circuit with the CTR = 0.5 is recommended. Rfb is the internal pull−up
resistor of the NCP1230 and it is a nominal 20 kΩ.
Standby Power
To minimize the standby power consumption, the output voltage sense resistor
divider network was select to consume less than 10 mW.The Standby
power consumption is:Standby power calculation:
Control Loop
Two methods were used to verify that the Demo Board loop was stable, the
results are shown below. The first method was to use an Excel Spreadsheet
(using the previously derived equations) which can be down loaded from the ON
Semiconductor website (www.onsemi.com).
The results from the Excel Spreadsheet are shown below. At full load and 200
Vdc (200 Vdc is the minimum voltage being supplied from the PFC) the loop gain
crosses zero dB at approximately 1.2 kHz with approximately 100° of phase
margin.
The second method was to model the NCP1230 Demo Board in PSPICE. The result
can be seen in Figure 7.
Because parasitic elements can be added to the PSPICE model, it was more
accurate at high frequencies. The results from the PSPICE model (at low
frequencies) shows similar results, the loop gain crosses zero dB at
approximately 1.2 kHz with about 90° of phase margin.Figure 5.
Excel Spreadsheet Loop Gain
Evaluation Board Test Procedure
![onsemi NCP1230 90 Watt Universal Input Adapter Power Supply Evaluation Board
- fig 39](https://manuals.plus/wp-content/uploads/2024/01/onsemi-NCP1230-90 -Watt-Universal-Input-Adapter-Power-Supply-Evaluation-Board-fig-39.png)Figure
- NCP1230GEVB Test Setup
Table 2. TEST EQUIPMENT
ac Source 85 − 265 Vac, 47 − 64 Hz | Variable Electronic Load |
---|---|
Digital Multimeter | Voltec Precision Power Analyzer |
Test Setup
- Connect the ac source to the input terminals J4.
- Connect a variable electronic load to the output terminals J2, the PWB is marked +, for the positive output, and − for the return.
- Set the variable electronic load to 45 W.
- Turn on the ac source and set it to 115 Vac at 60 Hz.
- Verify that the NCP1230 provides 19 Vdc to the load.
- Vary the load and input voltage. Verify that the output voltage is within the minimum and maximum values as shown in Table 4.
- To verify total harmonic distortion (THD) first, shut off the ac power supply.
- Connect the Voltec Precision Power Analyzer as shown in Figure 9.
- Turn on the ac source to 115 Vac at 60 Hz and set the electronic load to 90 W. (Only measure the THD at full load).
- Verify that the current Harmonics (THD) are less than the maximum vales in Table 5.
- Verify that the PF is greater than the minimum values in Table 5.
- Set the ac source output to 230 Vac at 60 Hz.
- Verify that the current Harmonics (THD) are less than the maximum vales in Table 5.
- Verify that the PF is greater than the minimum values in Table 5.
- Set the ac source to 115 Vac, set the load to 0 Adc, and measure the standby power, refer to Table 5 for the maximum acceptable input power.
- Set the ac source to 230 Vac, and refer to Table 5 for the maximum input power.
Table 3. EXPECTED VALUES FOR VARYING INPUT VOLTAGES AND LOADS
Vin (Vac)| Vo (Vdc) @ No Load| Vo (Vdc) @ 45 W| Vo (Vdc) @
90 W| THD (%)| PF 90 W
---|---|---|---|---|---
90| 19.1| 19.0| 18.8| 6.5| 0.995
115| 19.1| 19.0| 18.8| 7.8| 0.995
230| 18.7| 19.1| 18.8| 20| 0.97
Table 3 shows typical values, the initial set point (19.0 Vdc may vary).
Table 4. REGULATION
Vin (Vac)| Pinmax (W)| Vomin (Vdc)| Vomax (Vdc)| 10
(Adc)| Po (W)| Eff (%)
---|---|---|---|---|---|---
90| 115| 181| 19.1| 4.85| 90| 80.0
115| 114| 18.7| 19.1| 4.85| 90| 80.0
230| 112| 18.7| 19.1| 4.85| 90| 81.0
Table 5. STAND-BY POWER
Vin (Vac) | Pinmax OM |
---|---|
115 | 150 |
230 | 200 |
Table 6. POWER FACTOR AND THD
Vin (Vac) | PFmin (W) | THDmax (%) | PO (W) |
---|---|---|---|
90 | 0.990 | 8.0 | 90 |
115 | 0.990 | 9.0 | 90 |
230 | 0.96 | 21.0 | 90 |
NCP1230GEVB Figure 10. NCP1230 Demo Board Schematic − PFC section Figure 11. DC−DC section
Table 7. Voltage Regulation and Efficiency
Vin (Vac)| Pin (W)| Vo (Vdc)| Io (Adc)| Po (W)|
Eff (%)
---|---|---|---|---|---
85| 54.50| 19.02| 2.36| 45| 82.57
115| 54.40| 19.03| 2.36| 45| 82.72
230| 53.21| 19.06| 2.36| 45| 84.54
265| 53.1| 19.06| 2.36| 45| 84.71
| | | | |
85| 112.00| 18.82| 4.77| 90| 80.36
115| 110.84| 18.88| 4.77| 90| 81.2
230| 109.42| 18.88| 4.77| 90| 82.25
265| 109.01| 18.89| 4.77| 90| 82.56
Table 8. Power Factor and Distortion
Vin (Vac)| Pin (W)| PF| THD (%)| Vo (Vdc)| Po
(W)
---|---|---|---|---|---
85| 112.00| 0.996| 6.5| 18.82| 90
115| 110.84| 0.996| 7.7| 18.88| 90
230| 109.42| 0.972| 19.01| 18.88| 90
265| 109.01| 0.965| 23.0| 18.89| 90
Table 9. Standby Power
**Test| Condition (Vac input)| Requirement Pin (mW)| Pin
Measured (mW)**
---|---|---|---
Standby Power| 230| 150| 120
Pin Short Circuit| 230| 100| 100
Pin with 0.5 W Load| 230| 800| 600
Table 10. Vendor Contact List
ON Semiconductor | www.onsemi.com 1−800−282−9855 |
---|---|
TDK | www.component.tdk.com 1−847−803−6100 |
Infineon | www.infineon.com |
Coilcraft | www.coilcraft.com |
Vishay | www.vishay.com |
Coiltronics | www.cooperet.com 1−888−414−2645 |
Bussman (Cooper Ind.) | [www.cooperet.com |
](http://www.cooperet.com/)1−888−414−2645
Panasonic|
www.eddieray.com/panasonic.com
Weidmuller| www.weidmuller.com
Keystone| www.keyelco.com 1−800−221−5510
HH Smith| www.hhsmith.com 1−888−847−6484
Aavid Thermalloy| www.aavid.com
Table 11. NCP1230 EVALUATION BOARD BILL OF MATERIALS
**Desig nator| ****QTY| ****Description| Value| ****Toler ance| Footprint| Manufacturer| ****Manufacturer Part Number| Substi- tution Allowed| RoHS**
Com- pliant
---|---|---|---|---|---|---|---|---|---
U9| 1| Flyback Controller| 18 V, 0.5 A| NA| SOIC
8| ON Semiconductor| NCP1230D65R2G| No| Yes
U2| 1| PFC controller| 16 V, 0.6 A| NA|
SOIC 8| ON Semiconductor| MC33260DG| No| Yes
U12| 1| Programable reference| 2.5 V| NA| SOIC
8| ON Semiconductor| TL431ACDG| No| Yes
U4| 1| Optocoupler| 70 V, 50 Ma| NA| UL1577| Vishay| SFH615A-3| Yes| Yes
C1, C19| 2| Ceramic chip capacitor| 0.1 uF, 50 V| 10%|
0603| Vishay| VJ0603Y104KXAA| Yes| Yes
C2, C3, C14, C15| 4| Electorlytic Capacitor| 2200 uF, 25 V|
20%| 16.0 mm x 25.0 mm| Vishay| EKB00JG422F00| Yes| Yes
C5| 1| Electorlytic Capacitor| 100 uF, 35 V| 20%| 6.3
mm x
11.0 mm| Vishay| EKB00BA310F00| Yes| Yes
C6| 1| Cap, Ceramic| 0.01uF, 1000V| 10%| Disc| Vishay| 562RZ5UBA102E103M| Yes|
Yes
C7, C8| 2| Cap. Aluminum Elec| 47 uF, 25 V| 20%| 5.0
mm x
11.0 mm| Vishay| EKB00AA247F00| Yes| Yes
C10| 1| Capacitor, Y2 class| 2.2 nF, 250 V| 20%| 5.3
mm x
10.3 mm| Vishay| F1710-222-1000| Yes| Yes
C11, C17| 2| Capacitor, X2 class| 0.1 uF, 300 V| 10%| 8.3 mm x
17.8 mm| Vishay| F1772-410-3000| Yes| Yes
C12|
1
| Ceramic chip capacitor| 0.068 uF, 50 V| 10%| 0603|
Vishay| VJ0603Y683KXAA| Yes| Yes
C13| 1| Ceramic chip capacitor| 470 pF, 50 V| 10%|
0603| Vishay| VJ0603471KXAA| Yes| Yes
C18| 1| Ceramic chip capacitor| 680 pF, 50V| 10%|
0603| Vishay| VJ0603Y681KXAA| Yes| Yes
C20| 1| Cap. Ceramic, chip| 0.047 uF, 16 V| 10%|
0805| Vishay| VJ0805Y473KXJA| Yes| Yes
C22| 1| Capaitor, X2 class| 0.47 uF, 300 V| 10%|
13.0 mm x 31.3 mm| Vishay| F1772-447-3000| Yes| Yes
C23| 1| Cap. Aluminum| 150uF, 450Vdc| 20%| 25mm
x 40mm| Panasonic| ECOS2WP151CA| Yes| Yes
C24| 1| Ceramic chip capacitor| 100 pF, 50 V| 10%|
0805| Vishay| VJ0805100KXAA| Yes| Yes
C25| 1| Ceramic chip capacitor| 1.0 nF, 50 V| 10%|
0805| Vishay| VJ0805Y102KXAA| Yes| Yes
C27| 1| Capacitor, X2 class| 0.22 uF, 300 V| 10%| 10.3
mm x 26.3 mm| Vishay| F1772-422-3000| Yes| Yes
D1| 1| Zener Diode, SM| 13 V, 0.3 W| NA| SOT-23| Vishay| AZ23C13| Yes| Yes
D2, D16| 2| Diode, signal| 75V, 100ma| NA|
SOT-23| ON Semiconductor| BAS19LT1G| No| Yes
D4| 1| Diode, ultra fast| 600 V, 1 A| NA| DO41|
ON Semiconductor| MUR160| No| Yes
D8, D9, D10, D11| 4| Diode, rectifier| 1000 V, 3 A| NA|
DO201AD| ON Semiconductor| 1N5408G| No| Yes
D12| 1| Diode, ultra-fast| 600 V, 4 A| NA|
DO201AD| ON Semiconductor| MUR460| No| Yes
D13, D15| 2| Diode, rectifier| 800 V, 1 A| NA|
DO41| ON Semiconductor| 1N4006| No| Yes
D17, D18| 2| Zener Diode, SM| 18 V, 0.3 W| NA|
SOT-23| Vishay| AZ23C18| Yes| Yes
Table 11. NCP1230 EVALUATION BOARD BILL OF MATERIALS
**Desig nator| QTY| Description| Value|
****Toler ance| Footprint| ****Manufacturer|
Manufacturer Part Number| Substitution Allowed| RoHS
Compliant
---|---|---|---|---|---|---|---|---|---
** D19| 1| Diode, schottky| 100 V, 20 A| NA| TO220AB| ON
Semiconductor| MBR20100CTG| No| Yes
F1| 1| Brick Fuse| 250 Vac, 2 A| NA| 10mm x
2.5mm| Bussman| 1025TD2| Yes| Yes
J2, J4| 2| PCB Connector| 10 A, 300 V| NA| 5.08 mm| Weidmuller| 171602| Yes|
Yes
L1| 1| Inductor| 2.2 uH, 7.5 A| 10%| 13 mm x
9 mm| Coilcraft| DO3316P-222ML| Yes| Yes
L2, L3| 2| Inductor| 100 uH, 2.5 A| 10%| 1315| TDK| TSL1315-101K2R5| Yes| Yes
L4| 1| PFC Indcutor| 400 uH, 5 A| 20%| NA| Cooper
Electronics| CTX22-16816| Yes| Yes
L5| 1| Comon Mode Inductor| 508 uH, 3 A| 30%| NA| Coilcraft|
E3506-AL| Yes| Yes
Q1| 1| MOSFET 0.8 Ω| 800 V, 11 A| NA|
TO220-31| Infineon| SPP11N80C3| Yes| Yes
Q2| 1| MOSFET 0.8 Ω| 650 V, 7.3 A| NA|
TO220-31| Infineon| SPP07N60C3| Yes| Yes
Q3| 1| Bipolar transistor| 60 V, 0.6 A| NA|
SOT-23| ON Semiconductor| MMBT2907ALT1G| No| Yes
R1, R3| 2| Resistor| 0.4 Ω, 1 W| 1%| 2512| Vishay| WSL2512R4000FEA| Yes| Yes
R2, R18, R29| 3| Resistor| 100k, 3W| 5%| 14.10 mm x 4.57 mm| Vishay|
CPF3100k00JNE14| Yes| Yes
R4| 1| Resistor| 49.9 kΩ, 1/8 W| 1%| 0805|
Vishay| CRCW08054992FNEA| Yes| Yes
R5, R6, R16| 3| Resistor| 1.3 Ω, 1 W| 1%| 2512| Vishay|
CRCW25121R30FNEA| Yes| Yes
R7| 1| Resistor| 4.7 kΩ, 1/8 W| 5%| 0805|
Vishay| CRCW8054700RJNEA| Yes| Yes
R10| 1| Resistor| 7.42 kΩ, 1/8 W| 1%|
0805| Vishay| CRCW08057421FNEA| Yes| Yes
R13| 1| Resistor| 20 Ω, 1/4 W| 5%| 1206|
Vishay| CRCW120620R0JNEA| Yes| Yes
R17| 1| Resistor| 8.06 kΩ, 1/8 W| 1%|
0805| Vishay| CRCW08058K06FKEA| Yes| Yes
R19, R20| 2| Resistor| 1 MΩ, 1/8 W| 1%| 6.10 mm x 2.29
mm| Vishay| CMF551004FKEK| Yes| Yes
R21, R22| 2| Resistor| 1 kΩ, 1/4 W| 1%| 1206|
Vishay| CRCW12061K00FKEA| Yes| Yes
R24| 1| Jumper, 22 AWG| NA| NA| NA| Any| NA| Yes| Yes
R25| 1| Resistor| 200 Ω, 1/4 W| 5%| 1206|
Vishay| CRCW1206200RJNEA| Yes| Yes
R26| 1| Resistor| 10 kΩ, 1/4 W| 5%| 1206|
Vishay| CRCW120610K0JNEA| Yes| Yes
R27| 1| Resistor| 4.7 Ω, 1/4 W| 5%| 1206| Vishay| CRCW12064R7JNEA| Yes| Yes
R28| 1| Resistor| 200 Ω, 1/4 W| 5%| 1206|
Vishay| CRCW1206200RJNEA| Yes| Yes
T1| 1| Flyback Transformer| 220 uH, 3.3
Apk| NA| NA| Cooper Electronics| CTX22-16134| Yes|
Yes
H1| 1| Shoulder Washer| NA| NA| #4 x
0.031”| Keystone| 3049| Yes| Yes
H2| 1| Insulator| NA| NA| 0.86 ” x
0.52 ”| Keystone| 4672| Yes| Yes
H3, H4, H5| 3| Heatsink| NA| NA| TO-220|
Aavid| 590302B03600| Yes| **** Yes
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